Related Manuals for JEI BM-25
Summary of Contents for JEI BM-25
- Page 1 OPERATOR’S MANUAL BEVELING MACHINE BM-25 Unit 21 Empire Bus Park, Enterprise Way, Burnley, Lancs, BB12 6LT Phone: +44 1706 229490 www.steelbeast.co.uk e-mail: sales@steelbeast.co.uk...
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Page 2: Table Of Contents
Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Dimensions ........................ 4 1.4. Equipment included ....................5 1.5. Design ........................6 2. SAFETY PRECAUTIONS ....................7 3. SYMBOLS ......................... 9 4. STARTUP AND OPERATION ..................10 4.1. -
Page 3: General Information
1. GENERAL INFORMATION 1.1. Application The BM-25 is a beveling machine designed to bevel plates made of non-alloy steels. It allows for beveling at the angle from 0° to 90° and with the maximum bevel width of 25 mm, however, the recommended range is from 15° to 75°. -
Page 4: Dimensions
BM-25 1.3. Dimensions 170 (7”) 803 (32”) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 5: Equipment Included
8 Hex wrench 4 mm 1 unit 9 10 mm hex wrench 1 unit 10 Cutting inserts 5 units Operator’s Manual 1 unit This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 6: Design
Chip guard Vertical guide roller Horizontal guide roller Handle Guide unit Power switch (ON/OFF) Horizontal guide Vertical guide Milling head This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 7: Safety Precautions
20. Do not touch chips or moving parts with bare hands. Do not let anything catch in moving parts. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. - Page 8 26. If you are not going to use the machine for an extended period, put anti-corrosion agent on steel parts. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.
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Page 9: Symbols
Use eyes protection Use hearing protection Read the Operator’s Manual Warning against electric voltage Tab. 1. Explanation of symbols This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 10: Startup And Operation
Perform adjustment and tighten the loosened elements. Before work make sure that the handle is tightened correctly. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 11: Beveling Angle Adjustment
Tighten the screws (5) on both sides of the scale, lower the guards (6) completely, and tighten the all screws of the guide unit (7). This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 12: Horizontal Guide Guards
45° 30° The guard should touch the guide so the chips are not ejected onto the workpiece surface. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 13: Vertical Guide Guard
5-6 mm (13/64-15/64”). It allows for free falling of chips without their accumulation behind the guard. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 14: Beveling Depth Adjustment
= 0,2 mm After adjusting the depth perform the test machining and correct the setting as required. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 15: Cutting Inserts Installation
(1) (value of 90° on the scale). .Release the lever (2). Hold the guides by hand and rotate the bevel depth knob (3) until the head protrudes fully. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 16: Replacing The Cutting Inserts
If all cutting edges are worn, replace the inserts with new ones. Make sure that the whole bottom of the insert touches the socket. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 17: Turning The Guide Unit
(3). Correct the bevel depth when required. Lock the lever (4). This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 18: Positioning The Horizontal Guide Rollers
To machine the structural steel of standard quality or quality steel, set the speed to 6 and decrease the speed if much sparking occurs. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 19: Operating
It is also favorable to use the perforated base to avoid operator’s feet sliding on the chips. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. - Page 20 (4) until the tool starts cutting. Move the machine from left to right (5). Correct machining direction is indicated by the arrow on the horizontal guide. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.
- Page 21 Kickback is a consequence of incorrect or improper use of the power tool. By taking the appropriate precautions described below, one can prevent this from happening. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.
- Page 22 Rotate or replace dull cutting inserts and those with worn coatings in a timely manner. Dull cutting inserts increase risk of jamming and breaking. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.
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Page 23: Bevel Width
30 27 25 23 23 23 12.0 31 28 26 24 24 24 12.5 33 29 27 25 25 25 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. - Page 24 1.2 1.1 1.0 0.9 0.9 0.9 12.0 1.2 1.1 1.0 0.9 0.9 0.9 12.5 1.3 1.1 1.1 1.0 1.0 1.0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.
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Page 25: Working At Angle Of 0
• Removing coatings from the surface • Decreasing the sheet edge height 15 mm (19/32”) – constant value up to 12,5 mm (31/64”) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 26: Head Disassembly
Use 10 mm wrench to unscrew the milling head fixing screw (5). Remove the milling head from the spindle (6). 10 mm This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. - Page 27 To assemble the head proceed in the opposite sequence as during the disassembly. Make sure that the milling head is aligned with the spindle. 10 mm This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.
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Page 28: Replacing The Brushes
Clean the machine body with soft, lint-free cloth, without any chemical agents. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 29: Accessories
5. ACCESSORIES 5.1. Pipe beveling set Part number: BM25PA 5.1.1. Installing Remove 4 fixing screws of the vertical guide (1). This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. - Page 30 Remove 4 fixing screws of the horizontal guide (2) and remove the guides. Install the pipe beveling guides as shown below. Use screws removed previously. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.
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Page 31: Operating
After machining of a certain perimeter segment rotate the pipe to work in a comfortable position. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 32: Head For Stainless Steel
Cutting insert for stainless steel (required 5, sold 10 per box) WKR-000592 Screw for cutting inserts SRB-000546 Screw for head fixing This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 33: Declaration Of Conformity
The person authorized to compile the technical file: David McFadden, Burnley Burnley 13 May 2022 ___________________________ Managing Director David McFadden This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 34: Environmental Protection
This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited. -
Page 35: Warranty Card
Signature and stamp of the seller .................. 0.08 / 19 December 2023 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting Solutions Ltd is prohibited.