JEI SteelBeast BM-21S Operator's Manual

JEI SteelBeast BM-21S Operator's Manual

Beveling machine

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JEI Drilling & Cutting Solutions Ltd
OPERATOR'S MANUAL
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BEVELING MACHINE
Unit 21 Empire Business Park, Enterprise Way, Burnley, Lancashire,
BB12 6LT
Website:
www.jeiuk.com
e-mail:
sales@jeisolutions.co.uk

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Summary of Contents for JEI SteelBeast BM-21S

  • Page 1 JEI Drilling & Cutting Solutions Ltd OPERATOR’S MANUAL BEVELING MACHINE Unit 21 Empire Business Park, Enterprise Way, Burnley, Lancashire, BB12 6LT Website: www.jeiuk.com e-mail: sales@jeisolutions.co.uk...
  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Design ........................5 1.4. Equipment included ....................5 2. SAFETY PRECAUTIONS ....................6 3. STARTUP AND OPERATION ................... 8 3.1. Preparing ........................8 3.1.1. Adjusting the bevel angle and width..............8 3.1.2.
  • Page 3: General Information

    30° 45° 60° 21 mm 18.5 mm 21 mm 18.5 mm Fig. 1. Bevel dimensions; maximum bevel width depending on the angle This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 4 BM-21S 441 mm (17.4’’) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 5: Design

    1 unit T15P torx screwdriver 1 unit Oil for stainless steel 1 unit Grease for screws 1 unit Operator’s Manual 1 unit This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 6: Safety Precautions

    20. Cover steel parts with a thin anti-corrosion coating to protect the machine from rust when not in use for any extended period. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 7 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 8: Startup And Operation

    Fig. 4. Setting the bevel angle (45° is set on the drawing) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 9: Using The Cutting Fluid

    Before bevelling stainless steel, cover the edges of the workpiece with the supplied oil in the manner shown in Fig. 5. Oil for stainless steel Fig. 5. Preparing the edges for bevelling stainless steel This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 10: Adapting For 150-300 Mm Pipes

    Next, move the rollers from the opening (Fig. 7a) to the slot by mounting them as shown in Fig. 7b, placing the T-nut into the slot. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 11 Place the machine on a vertically positioned pipe, joining the surfaces of the guide set to the face and side of the pipe. Then, move the rollers symmetrically to join them This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 12 Fig. 9. Machine prepared for work on pipes with diameters of 150–300 mm (6–12’’) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 13: Adapting For 300-600 Mm Pipes (Requires Optional Equipment)

    Part number: PRW-0505-03-00-00-0 Fig. 10. Machine prepared for work on pipes with diameters 300–600 mm This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 14: Operating

    If as a result of an overload the motor will shut down, separate the machine from the working edge, turn off the power This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 15 ‘O’. Use petroleum ether to clean oil from the workpiece. Clean the machine with a cotton cloth without using any agents. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 16: Replacing The Cutting Inserts

    To replace an insert from the internal ring, first remove the insert from the external ring. Mounting screw Fig. 13. Replacing the cutting inserts This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 17: Replacing The Milling Head

    The 32 mm flat wrench is not included in standard equipment. Fig. 15. Replacing the milling head This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 18: Wiring Diagram

    BM-21S 4. WIRING DIAGRAM This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 19: Spare And Wearing Parts

    Oil for stainless steel (0.5 kg, 1.1 lbs) OLJ-0505-09-00-00-0 Oil for stainless steel (1 kg, 2.2 lbs) OLJ-0505-10-00-00-0 Oil for stainless steel (5 kg, 11 lbs) OLJ-0505-11-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 20: Declaration Of Conformity

    2006/95/EC and 2006/42/EC. Person authorized to compile the technical file: David McFadden Burnley, 8 November 2011 ___________________________ David McFadden Managing Director This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 21: Quality Certificate

    (1000 V, 50 Hz) Date Ω …........... Continuity test of the protective earth system Signature Quality control ..........Adjustments, inspections Quality control ..........This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 22: Warranty Card

    Date of sale ........................Signature of seller ......................1.08 / 4 April 2017 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

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