JEI STEELBEAST BM-16 Operator's Manual

Bevelling machine

Advertisement

Quick Links

OPERATOR'S MANUAL
B
M
-
1
6
B
M
-
1
6
BEVELLING MACHINE
Unit 30, Newhallhey Business Park, Rawtenstall, Rossendale,
Lancashire, UK, BB4 6HR
Phone: +44 1706 229490, Fax: +44 1706 830496
www.jeiuk.com
e-mail:
sales@jeisolutions.co.uk

Advertisement

Table of Contents
loading

Summary of Contents for JEI STEELBEAST BM-16

  • Page 1 OPERATOR’S MANUAL BEVELLING MACHINE Unit 30, Newhallhey Business Park, Rawtenstall, Rossendale, Lancashire, UK, BB4 6HR Phone: +44 1706 229490, Fax: +44 1706 830496 www.jeiuk.com e-mail: sales@jeisolutions.co.uk...
  • Page 2: Table Of Contents

    BM-16 Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Design ........................5 1.4. Equipment included ....................5 2. SAFETY PRECAUTIONS ....................6 3. STARTUP AND OPERATION ................... 8 3.1. Mounting and dismounting of milling head ..............8 3.2.
  • Page 3: General Information

    BM-16 1. GENERAL INFORMATION 1.1. Application The BM-16 Bevelling Machine is designed for milling edges of plates and pipes made of steel, aluminum alloys, brass, or plastics. Depending on used milling head the machine allows for bevelling materials of the minimum thickness of 1.5 mm (0.06’’) at the angle of 20°, 22.5°, 30°, 37.5°, 45°, 50°, 55°, 60°, or 65°...
  • Page 4 BM-16 Voltage ~ 220–240 V, 50–60 Hz ~ 110–120 V, 50–60 Hz Power 2200 W Rotational speed (without load) 1800–5850 rpm Protection level IP 20 Protection class Class II b = 16 mm (0.63’’, Figure 1) Maximum bevel width Bevel angle (depending on milling head) ß...
  • Page 5: Design

    BM-16 1.3. Design handle spindle lock button switch lock rotational speed adjusting dial handle sleeve ON/OFF switch guide clamping screw guiding roller milling head Figure 2. BM-16 bevelling machine design 1.4. Equipment included The BM-16 Bevelling Machine is supplied in a metal box. The included equipment consists of: ...
  • Page 6: Safety Precautions

    BM-16 2. SAFETY PRECAUTIONS 1. Before starting, read this Operator’s Manual and complete proper occupational safety and health training. 2. Machine must be used only in applications specified in Operator’s Manual. 3. Machine must be complete and all parts must be genuine and fully operational. 4.
  • Page 7 BM-16 22. Perform all maintenance work only with power cord unplugged from power socket. 23. Perform all repairs only in service center appointed by seller. 24. If machine falls on hard surface, from height, is wet, or has other damage that could affect technical state of machine, stop operation and immediately send machine to service center for inspection.
  • Page 8: Startup And Operation

    BM-16 3. STARTUP AND OPERATION WARNING! Read safety precautions before starting. 3.1. Mounting and dismounting of milling head Unplug the power cord from power socket. To mount the milling head (Figure 3a), place it on the spindle (1), press the spindle lock button (2), and tighten the head using 14 mm Allen key (3).
  • Page 9: Adjusting Bevel Parameters

    BM-16 3.2. Adjusting bevel parameters Before adjusting (Figure 4), unplug the power cord from power socket. Then, loosen the clamping screw (1), rotate the sleeve (2) in a way that the pitch (3) shows the required bevel height „a” (Table 1), and re-tighten the screw afterward. Figure 4.
  • Page 10: Adjusting Guide For Rounding Edges

    BM-16 3.3. Adjusting guide for rounding edges Unplug the power cord from power socket and in the manner described before loosen the clamping screw and rotate the sleeve to set the guide as shown in Figure 5. Then, after leveling the surface (1) with the radial cutting edge (2), re-tighten the clamping screw.
  • Page 11: Usage

    BM-16 3.5. Usage Plug the power cord into power socket and place the machine on the left side of the working material in the manner shown in Figure 6. The milling head must not touch the working edge. The working material must be stable and well fixed. switch lock ON/OFF switch feed direction...
  • Page 12: Replacing Cutting Inserts

    BM-16 3.6. Replacing cutting inserts Unplug the power cord from power socket and, to achieve a better access to the head, loosen the clamping screw (1) and maximally lower the sleeve (2) by rotating it clockwise (Figure 7). Then, unscrew the bolt (3) using the screwdriver supplied with the milling head, and take out the cutting insert (4).
  • Page 13: Replacing Roller

    BM-16 3.7. Replacing roller Unplug the power cord from power socket. Then, place the machine in the manner shown in Figure 8b, press the spindle lock button (1), and unscrew the roller using 5 mm Allen key (2). Lock the spindle using the spindle lock button and screw in a new roller. Figure 8.
  • Page 14: Replacing Brushes

    BM-16 3.8. Replacing brushes Check the condition of the carbon brushes every 200 operational hours. If their length is less than 10 mm (0.4’’), replace them with new ones. To do this, unplug the power cord from power socket, unscrew the cap, and take out the brush (Figure 9). Proceed as described also for the second brush located on the opposite side of the motor.
  • Page 15: Accessories And Spare Parts

    BM-16 4. ACCESSORIES AND SPARE PARTS 4.1. Accessories Part number Name BM16CMHR Milling head for rounding BM15CMH30 Milling head 30° BM15CMH45 Milling head 45° BM15CMH60 Milling head 60° BM16CMH55 Milling head 55° BM15CMH37.5 Milling head 37.5° BM16CMH22.5 Milling head 22.5° BM16CMH20 Milling head 20°...
  • Page 16: Declaration Of Conformity

    BM-16 5. DECLARATION OF CONFORMITY EC Declaration of Conformity JEI SOLUTIONS LTD Unit 30 Newhallhey Business Park Newhallhey Rd, Rawtenstall Rossendale, Lancs, UK, BB4 6HR declare with full responsibility that product: BM-16 BEVELLING MACHINE which the declaration applies to is in accordance with the following standards: ...
  • Page 17: Quality Certificate

    BM-16 6. QUALITY CERTIFICATE Machine control card BM-16 BEVELLING MACHINE Serial number ................Quality control ..........Adjustments, inspections Quality control ..........BM-16 Operator’s Manual...
  • Page 18: Warranty Card

    BM-16 7. WARRANTY CARD WARRANTY CARD No..................in the name of Manufacturer warrants the BM-16 Bevelling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from date of sale. This warranty does not cover cutting inserts, damage or wear that arise from misuse, accident, tempering, or any other causes not related to defects in workmanship or material.

Table of Contents