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JEI SteelBeat PRO PB10 Operator's Manual

Pipe bevelling machine
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JEI Drilling & Cutting Solutions Ltd
OPERATOR'S MANUAL
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PIPE BEVELLING MACHINE
Unit 21 Empire Business Park, Enterprise Way, Burnley, BB12 6LT
Tel: 01706 229490 Fax: 01706507347
www.steelbeast.co.uk
Email: sales@jeisolutions.co.uk

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Summary of Contents for JEI SteelBeat PRO PB10

  • Page 1 JEI Drilling & Cutting Solutions Ltd OPERATOR’S MANUAL PIPE BEVELLING MACHINE Unit 21 Empire Business Park, Enterprise Way, Burnley, BB12 6LT Tel: 01706 229490 Fax: 01706507347 www.steelbeast.co.uk Email: sales@jeisolutions.co.uk...

  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Equipment included ....................4 1.4. Dimensions ........................ 5 1.5. Design ........................6 2. SAFETY PRECAUTIONS ....................7 3. STARTUP AND OPERATION ................... 9 3.1. Installing the jaw blocks, adapters, tool holders, and tool bits ........9 3.2.

  • Page 3: General Information

    0–40°C (34–104°F) Noise level More than 70 dB Less than 70 dB Weight (with motor) 33 kg (73 lbs) 35.9 kg (79 lbs) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 4: Equipment Included

    1 unit 1 unit 10 24 mm socket wrench with handle 1 unit 1 unit – Operator’s Manual 1 unit 1 unit This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 5: Dimensions

    PB10 (PBE) 1.4. Dimensions 547 mm (21.5’’) 306 mm (12’’) PRO 10 PB 648 mm (25.5’’) 306 mm (12’’) PRO 10 PBE This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 6: Design

    (must be set to R) Speed adjustment dial Fig. 1. View of the PRO 10 PB and of the PRO 10 PBE electric motor This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 7: Safety Precautions

    (rotation direction switch set to ‘L’) may damage the machine. 20. Do not touch chips or moving parts. Prevent anything from being caught in moving parts. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 8 27. Remove from the worksite and store in a secure and dry place when not in use, previously removing the tools from holders. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 9: Startup And Operation

    Use the 5 mm hex wrench to fix the adapters (1, Fig. 2) and jaw blocks (2) to the expanding mandrel. M6x20 M6x30 Fig. 2. Installing the jaw blocks, adapters, tool holders, and tool bits This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 10: Installing (Removing) The Mandrel And Adjusting The Clearance

    To remove the mandrel, loosen the nut and use the 5 mm hex wrench to loosen the set screw (1, Fig. 3) by at least one turn. Then, rotate the handles to the left to remove the mandrel. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 11: Installing The Motor

    (7). Finally, set the rotation direction switch to the position R as shown in Fig. 1. Fig. 4. Installing the air and electric motor This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 12: Clamping The Machine Into The Pipe

    (2) to the right to expand the jaw blocks and clamp the machine into the pipe. The jaw blocks must be installed beyond the end preparation location (3). Fig. 5. Clamping the machine into the pipe This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 13: Preparing The Air (For Machine With Air Motor)

    The machine with electric motor allows changing the gears between I and II after the rotation stops, and adjusting the rotational speed. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 14 Use petroleum ether to clean the pipe from excess coolant. Clean the machine with a cotton cloth without using any chemical agents. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 15: Facing And Bevelling At The Same Time

    Short or long tool bit tool bit Short tool bit Short tool bit Short tool bit Short tool bit NOZ-000019 NOZ-000020 B30/37 B375/44 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 16 Long tool bit Long tool bit NOZ-000025 IB30/54 Fig. 7. Positioning the facing tool bit and a short or long bevelling tool bit This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 17: Accessories

    Pipe inner diameter Jaw block with small expanding mandrel number [mm] [inch] – 38–47.5 1.50–1.87 47.5–57.5 1.87–2.26 57–67 2.24–2.64 66.5–76.5 2.62–3.01 76–86 2.99–3.39 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 18: Extension Set

    – 208–224 8.19–8.82 – 224–240 8.82–9.45 – 240–256 9.45–10.08 – 256–272 10.08–10.71 269–285 10.59–11.22 285–301 11.22–11.85 301–317 11.85–12.48 317–333 12.48–13.11 333–349 13.11–13.74 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 19: Large Expanding Mandrel

    203–219 7.99–8.62 296–312 11.65–12.28 219–235 8.62–9.25 312–328 12.28–12.91 234–250 9.21–9.84 328–344 12.91–13.54 250–266 9.84–10.47 344–360 13.54–14.17 265–281 10.43–11.06 360–376 14.17–14.80 280–296 11.02–11.65 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 20: Flange Facing Attachment

    1 unit 3 mm hex wrench 1 unit 13 mm combination wrench 1 unit T15 screwdriver 1 unit Tool container 1 unit This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 21: Installing

    Fig. 9). Next, use the 4 mm hex wrench to tighten the clamp (2), and then slide the insert holder under the clamp (3) and tighten with the screws (4). This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 22 Finally, insert the mandrel into the machine (2, 3, 4, 5, Fig. 3) and clamp the machine into the pipe as shown in Fig. 5. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 23: Operating

    Then, set the machining depth to up to 0.25 mm (0.01’’) and turn on the motor to allow several more turns of the spindle. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 24: Adjusting The Slider Clearance

    Move the slider through the whole length and if it moves smoothly and uniformly, maximally tighten the nuts (1). Slider Guide Fig. 11. Adjusting the slider clearance This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 25: Oval Attachment

    4 mm hex wrench 1 unit 2.5 mm hex wrench 1 unit Tool container 1 unit 4.5.3. Optional equipment Part number (30° tool holder): IMK-0463-02-10-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 26: Installing

    Then, use the following table to select suitable standard jaw blocks and adapters, and screw them to the large expanding mandrel (Fig. 2). This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 27: Operating

    (4), and use the 1/2’’ ratchet wrench to initially tighten the spring (5). Fig. 13. Proper positioning of the oval attachment This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 28: Adjusting The Slider Clearance

    (2) with the 2.5 mm hex wrench. If, after loosening the screws (3), the slider moves smoothly and uniformly, tighten the lock nuts (1). Fig. 14. Adjusting the slider clearance This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 29: Tool Bits

    37.5° bevelling tool bit NOZ-000015 (for diameters under 256 mm, if works together with 0° facing tool bit) B45/54 NOZ-000021 45° bevelling tool bit This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 30 15° J-bevelling tool bit NOZ-000022 (for outer diameters up to 315 mm) J20/50/R8 20° J-bevelling tool bit NOZ-000016 (for outer diameters up to 315 mm) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 31: Air Preparation Unit

    Part number (filter, regulator, lubricator): ZST-000021 4.8. Coolant Part number: OLJ-0505-09-00-00-0 (0.5 kg, 1.1 lbs) OLJ-0505-10-00-00-0 (1 kg, 2.2 lbs) OLJ-0505-11-00-00-0 (5 kg, 11 lbs) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 32: Declarations Of Conformity

    Person authorized to compile the technical file: David McFadden, Unit 21 Empire Business Park, Burnley, BB12 6LT Bunrley, 17 October 2018 ___________________________ David McFadden Managing Director This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.
  • Page 33 Person authorized to compile the technical file: David McFadden, Unit 21 Empire Business Park, Burnley, BB12 6LT Burnley, 17 October 2018 ___________________________ David McFadden Managing Director This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 34: Quality Certificate

    6. QUALITY CERTIFICATE Machine control card PRO 10 PB (PBE) PIPE BEVELLING MACHINE Serial number ................Quality control ..........Adjustments, inspections Quality control ..........This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

  • Page 35: Warranty Card

    Date of sale ........................Signature of seller ......................1.09 / 17 October 2018 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

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