Tempsens CALsys-15/110 Autocal User Manual

Tempsens CALsys-15/110 Autocal User Manual

Automatic low temperature dry block calibrator

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Automatic
Low Temperature
Dry Block
Calibrator
(
CALsys
-15/110 Autocal
User's Guide
TEMPSENS INSTRUMENTS (l) PVT. LTD. UNIT ll
A-190, Road No.5, M.I.A., Udaipur-313003 INDIA
Ph. : +91-294-3500600,
Fax : +91-294-3500631
Email : tech@tempsens.com
Web : www.tempsens.com
)

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Summary of Contents for Tempsens CALsys-15/110 Autocal

  • Page 1 Automatic Low Temperature Dry Block Calibrator CALsys -15/110 Autocal User's Guide TEMPSENS INSTRUMENTS (l) PVT. LTD. UNIT ll A-190, Road No.5, M.I.A., Udaipur-313003 INDIA Ph. : +91-294-3500600, Fax : +91-294-3500631 Email : tech@tempsens.com Web : www.tempsens.com...
  • Page 2 The information contained in this document is the property of TEMPSENS. TEMPSENS reserves the right to make changes to this document and to the product described herein without notice. Before installing and using the product, review the latest version of the applicable documentation, which are available from the Tempsens website at: http://www.tempsens.com/...
  • Page 3: Table Of Contents

    Table of Contents Preface............................5 Safety Information........................5 Electrical Safety..........................6 Health and Safety Instructions..................... 7 Cautions and Preventions......................8 Document Conventions....................... 8 Chapter 1 Introduction............................9 1.1 About CALsys -15/110 Autocal...................... 9 1.2 Basic Working Model of CALsys -15/110 Autocal................. 10 1.3 Physical Measurements........................
  • Page 4 Chapter 4 Operating of HMI........................20 4.1 CALsys -15/110 Autocal......................20 4.2 In Manual Mode........................20 4.3 In Auto Mode.......................... 20 4.4 User interface of CALsys -15/110 Autocal ................21 Chapter 5 Digital Communication........................ 25 Chapter 6 Software Installation........................26 6.1 Installation..........................
  • Page 5 Temperature Calibrator (CALsys -15/110 Autocal) User's Guide Appendix B : Warranty ....................... 35 Limit of Liability........................35 Caution in Using the Product....................35 Page | 4...
  • Page 6: Preface

    Preface Welcome to the Automatic Low Temperature Dry Block Calibrator (CALsys -15/110 Autocal) user guide. This guide provides detailed information about all the product options and features, and explains how to use the product and configure basic settings to suit your requirements. This user manual contains information about the product and its proper use and should be kept in a place where it will be easy to access.
  • Page 7: Electrical Safety

    Temperature Calibrator (CALsys -15/110 Autocal) User's Guide Electrical Safety WARNING:  This equipment must be correctly grounded before use. Make sure the ground conductor wire (colored green/yellow) in the main power cable is connected to a protective earth/ground. If the equipment is not properly grounded, the high voltage may flow through the equipment body (chassis).
  • Page 8: Health And Safety Instructions

    After use, do not return the apparatus to its carrying case until the unit has cooled down.  There are no user serviceable parts inside. When required, contact Tempsens agent for repair.  Ensure all materials, especially flammable materials are kept away from the hot parts of the apparatus, to prevent fire risk.
  • Page 9: Cautions And Preventions

    Temperature Calibrator (CALsys -15/110 Autocal) User's Guide Cautions and Preventions To avoid possible damage to the instrument, follow these guidelines:  Before working inside the equipment, turn the power off and disconnect the power cord.  DO NOT turn the unit upside down with the inserts in place; the inserts will fall out of the unit. ...
  • Page 10: Introduction

    The CALsys models are part of wide range of portable calibrators designed and made by Tempsens. Contact Tempsens to learn more about other products by Tempsens.
  • Page 11: Basic Working Model Of Calsys -15/110 Autocal

    Introduction 1.2 Basic Working Model of CALsys -15/110 Autocal The calibrator controller uses a precision RTD as a controlling sensor and controls the well temperature with thermoelectric cooler. To obtain and maintain a required temperature the controller varies the power to the Peltier Cell via solid-state relay. There is one electricity driven fan which is situated under the heating chamber for cooling the heater.
  • Page 12: Physical Measurements

    Introduction 1.3 Physical Measurement CALsys -15/110 Autocal has the following physical measurements:  Height: 383 mm  Width: 230 mm  Depth: 304 mm                 ...
  • Page 13: Technical Specifications

    Introduction 1.4 Technical Specification CALsys -15/110 Autocal has the following technical specifications: PARAMETER SPECIFICATION Temperature Range -15°C to 110°C Resolution 0.1°C ± 0.03°C at -15°C Stability ± 0.05°C at 0°C ± 0.07°C at 110°C ± 0.05°C at -15°C Radial Uniformity ±...
  • Page 14: Setting Up Calsys -15/110 Autocal

    Chapter 2 Setting up CALsys -15/110 Autocal 2.1 Installation Place the dry block on a flat surface with at least 10 inches of free space around the instrument. Overhead clearance is required. DO NOT Place this unit under a cabinet or structure. Plug the power cord into a grounded mains outlet located on the controlling unit rear panel.
  • Page 15: Unpacking And Initial Inspection

    CALsys -15/110 Autocal is packed in custom-designed packaging to send out your unit. Unpack the furnace carefully. Inspect the unit after unpacking for any signs of damage, and confirm that your delivery is in accordance with the packing note. If you find any damage to the unit or an item is missing, notify Tempsens immediately.
  • Page 16: Operating Instructions

    2. Change the set-point to 250°C and observe that the block temperature rises and settles to this value. 3. If the unit performs as expected, the unit can now be used for calibration. If any problems or faults arise during the test, contact Tempsens immediately for help and advice. Page | 15...
  • Page 17: Operation Of Hmi

    Chapter 3 Operating CALsys -15/110 Autocal 3.1 Turning On the unit 1. Before plugging the unit to main power outlet, ensure that the voltage, frequency and current from the main power outlet are within the recommended rages (typically: 230 VAC±10, 50/60 Hz). 2.
  • Page 18: Heating Up The Source

    Operating CALsys -15/110 Autocal Sensor Connection for CALsys -15/110 Autocal: The Calibration system provides calibration up to four channels i.e. one master and three test sensors - We use high quality universal LEMO connector i.e. suitable both for T/C and Rtd. Connection for Third TEST Sensor Connection for Second TEST Sensor Connection for First TEST Sensor...
  • Page 19: Operating Instructions

    Operating CALsys -15/110 Autocal 3.3 Operating Instruction 1. Connect the CALsys -15/110 Autocal to a suitable power supply. 2. Place the metal insert in the Calibrator. 3. Place the sensors for calibration and master sensor into a suitable insert hole. 4.
  • Page 20: Cooling Down The Source

     Take the reading of sensors (master and test) at stable temperature with the help of digital multi- meter, or by using Tempsens' TEMPMET 08 or TEMPMET 09 for reading RTD or TC sensor. 3.4 Cooling Down the Source ...
  • Page 21: Operating Of Hmi

    Chapter 4 Operation of HMI 4.1 CALSYS -15/110 AUTOCAL For calibration of devices in the process industries CALsys -15/110 Autocal is a powerful tool. Working: CALsys -15/110 Autocal is an automatic temperature calibration system. The Software provides Auto Calibration and have two operating modes i.e. Manual and Auto mode. 1.
  • Page 22: User Interface Of Calsys -15/110 Autocal

    Operating of HMI Report Generation: 1. All the information i.e. Serial Number, type of Sensor(Thermocouple/RTD), Cold Junction Compensation (Thermocouple) or 2-,3-,4- wire (RTD), temperature unit, calibration temperature points and respective sensors temperature are stored in a file. 2. The file is transfer to PC to generate report. 4.4 User Interface of CALsys -15/110 Autocal: 1.
  • Page 23 Operating of HMI 3. Setting configuration: A. Offset setting: B. RTC setting: C. Ex_sensor setting: Page | 22...
  • Page 24 Operating of HMI D. SPRT coefficient: 4. Sensor Configuration: In this screen user select the sensors (TC / RTD) for calibration with their serial number and temperature unit (C/F/K). 5. Manual Mode: In this screen user set the temp. Point for calibration and on clicking start process button the process of calibration starts.
  • Page 25 Data Transfer: For data transfer Come on home screen. In this screen the files are transferred to pc for report generation. The provided Tempsens software offers possibilities to connect furnace temperature bath and change set point, maximum time span, evaluate measuring data.
  • Page 26: Digital Communication

    Chapter 5 Digital Communication Digital Communication allows the controller to communicate with a PC or a networked computer system through LAN protocol. A local area network (LAN) consists of a series of computers linked together to form a network in a circumscribed location. The computers in a LAN connect to each other via TCP/IP Ethernet or Wi-Fi Digital Communications Page | 25...
  • Page 27: Software Installation

    Chapter 6 Software Installation The provided Tempsens software offers possibilities to connect furnace temperature bath and change set point, maximum time span, evaluate measuring data. Keep follow the below instruction for communication and interface between PC to furnace- Control Panel Network & Internet Network and Sharing centre Change Adaptor setting Local Area...
  • Page 28 Software Installation Then select change adaptor setting Then select local area connection and then properties Then tick internet protocol version 4 and press Ok Page | 27...
  • Page 29: Installation

    Software Installation Then last change IP address as per said IP Address: 192: 168: 1: 60 Subnet Mask: 255:255:255:0 6.2 Installation Install the calibration software using the installation guide file on CD ROM. After installation of the software; Double click the application. It will open the screen of software. Click on Connect icon for fetch data it will show connection successfully.
  • Page 30 Software Installation Then select send list of files After this the window will show files, fetching from calibrator as shown in below image. 7. Select anyone file and click on select files icon then it will show file selected successfully. 8.
  • Page 31: Service & Maintenance

    Chapter 7 Service & Maintenance 7.1 Routine Service Turn the electricity supply off before attempting any cleaning operation. The only moving part in this unit is fan, which is sealed for life. Depending on the environment in which CALsys -15/110 Autocal is used, periodic cleaning is recommended.
  • Page 32: Troubleshooting Calsys -15/110 Autocal

    If the CALsys -15/110 Autocal unit does not turn on or operate as usual, check if the fuse is broken, and replace the fuse if necessary. If the fuse breaks repeatedly, contact Tempsens for technical support. 8.2 The CALsys -15/110 Autocal unit is not stable If the CALsys -15/110 Autocal is not stable or the temperature varies too often, the control parameters might have been modified.
  • Page 33: Appendix A: Calibration Services

    Appendix A: Calibration Services Tempsens Calibration Center is an independent unit of Tempsens instruments (I) Pvt. Ltd, having laboratories at Udaipur, Vadodara & Bangalore. It is accredited for wide range of temperature calibration services. It is the only private sector Laboratory in the country with accredited Fixed Point Temperature Calibration Facilities.
  • Page 34: On-Site Calibration Facility

    Appendix A: Calibration Services On-site Calibration Facility & M ALIBRATION EASUREMENT UALITY EASURED NSTRUMENTS EMPERATURE ANGE APABILITY Contact Type RTD, Thermocouples -25°C to 0°C 0.07°C Thermometers >0°C to 140°C 0.04°C >140°C to 250°C 0.09°C >250°C to 650°C 0.12°C >650°C to 1200°C 1.30°C Non-Contact Type Pyrometer 0°C to 250°C...
  • Page 35 Interference with or failure to properly maintain this instrument may invalidate this guarantee Limit of Liability TEMPSENS is not liable for any damages that arise from the use of any examples or processes mentioned in these Specifications are subject to change without notice.
  • Page 36 TEMPSENS INSTRUMENTS (l) PVT. LTD. Tempsens Instruments (l) Pvt. Ltd. U# Il A-190, Road No.5, M.I.A., Udaipur india Ph. : +91-294-3500629(D), 3500600, Fax : +91-294-2500650 Email : tech@tempsens.com...

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