Bilanciai 813775 Instructions For Use And Warnings
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Bilanciai 813775 Instructions For Use And Warnings

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USE AND WARNING
INSTRUCTIONS
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
WEIGHING PLATFORM
PMA
MANUAL CODE:
813775
CLIENT
YEAR OF MANUFACTURE:
2023
EDITION: 08/2023 - REVISION: 01

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  • Page 1 USE AND WARNING INSTRUCTIONS TRANSLATION OF THE ORIGINAL INSTRUCTIONS WEIGHING PLATFORM MANUAL CODE: 813775 CLIENT YEAR OF MANUFACTURE: 2023 EDITION: 08/2023 - REVISION: 01...
  • Page 2 INFORMATION The manufacturer is not liable for damage to property or persons caused by failure to comply with the instructions in this manual. COPYRIGHT © 2023 Soc. Coop. Bilanciai Campogalliano...

  • Page 3: Table Of Contents

    Use and warning manual CONTENTS 1. IDENTIFICATION ....................5 MANUFACTURER IDENTIFICATION ....................... 5 MACHINE IDENTIFICATION..........................5 IDENTIFICATION PLATE ............................. 6 CONTENT OF THE EU DECLARATION OF CONFORMITY ..............8 REFERENCE DIRECTIVES ............................ 9 2. PRELIMINARY INFORMATION ............... 10 RECIPIENTS ................................10 SUPPLY AND STORAGE ............................
  • Page 4 WEIGHING PLATFORM – PMA 4.4.1 OVERALL DIMENSIONS MAIN COMPONENTS ............................27 INSTRUMENT DESCRIPTION .......................... 29 WORK PROCESS DESCRIPTION ........................30 OPTIONAL ACCESSORIES ..........................30 5. TRANSPORT AND COMMISSIONING ............32 PACKAGING ................................ 32 5.1.1 UNIT AND WEIGHT DIVISION TABLE 5.1.2 PACKAGING REMOVAL TRANSPORT AND HANDLING ........................

  • Page 5: Identification

    Use and warning manual 1. IDENTIFICATION 1.1 MANUFACTURER IDENTIFICATION Soc. Coop. Bilanciai Campogalliano MANUFACTURER Via S. Ferrari 16 - 41011 Campogalliano (MO) ADDRESS Italy Tel. +39 059 893611 Fax +39 059 527079 CONTACTS info@coopbilanciai.it www.coopbilanciai.com 1.2 MACHINE IDENTIFICATION NAME WEIGHING PLATFORM...

  • Page 6: Identification Plate

    WEIGHING PLATFORM – PMA 1.3 IDENTIFICATION PLATE The instrument is equipped with an identification plate. The identification plate is positioned as shown in the figure below. The instrument's identification details can be found on the identification plate. 1. Instrument precision class. 2.
  • Page 7 Use and warning manual...

  • Page 8: Content Of The Eu Declaration Of Conformity

    WEIGHING PLATFORM – PMA 1.4 CONTENT OF THE EU DECLARATION OF CONFORMITY...

  • Page 9: Reference Directives

    Use and warning manual 1.5 REFERENCE DIRECTIVES The instrument supplied by the manufacturer complies with Directive 2014/31/EU EEC. The manufacturer places instrument on the market with: CE Marking Document drawn up according to point 1-A of annex II of the EU Declaration of Conformity "Machinery Directive"...

  • Page 10: Preliminary Information

    WEIGHING PLATFORM – PMA 2. PRELIMINARY INFORMATION 2.1 RECIPIENTS The manual is intended for operators in charge of using and managing the instrument throughout its service life. The manual contains topics that refer to the correct and safe use of the instrument. The manual is an integral part of the instrument and must accompany it whenever it is relocated or resold.

  • Page 11: Glossary

    Use and warning manual 2.5 GLOSSARY The following table explains the terms and abbreviations used in this manual: TERM DEFINITION Derived from the words ATmosphèresand EXplosibles. This is the conventional name for two European Union (EU) directives: 2014/34/EU for the regulation of equipment intended for use in •...
  • Page 12 WEIGHING PLATFORM – PMA TERM DEFINITION Defence against what could cause harm. Element that interposes itself between who may suffer harm and what may cause it due to hazards that cannot be reasonably eliminated or risks that cannot be sufficiently reduced during design.

  • Page 13: Operator Qualifications

    Use and warning manual 2.6 OPERATOR QUALIFICATIONS The table below shows the skills and qualifications of the operators assigned to the various tasks: JOB DESCRIPTION DEFINITION User personnel, trained and able to: Use the tool for production purposes, for the activities for which it was •...
  • Page 14 WEIGHING PLATFORM – PMA JOB DESCRIPTION DEFINITION Qualified technician capable of: Carrying out preventive/corrective maintenance on all electrical parts • of the instrument subject to maintenance or repair. Operating in the presence of voltage inside electrical panels, junction • boxes, control equipment etc. (only if he/she is a qualified person - PEI).

  • Page 15: Safety Messages Used Within The Manual

    Use and warning manual 2.7 SAFETY MESSAGES USED WITHIN THE MANUAL Safety messages in the manual are used to emphasise important information. The following table describes the safety messages used: SYMBOL MESSAGE DEFINITION Instruction referring to an imminently hazardous situation which, if not avoided, will cause instantaneous death or DANGER serious or permanent damage to health.

  • Page 16: Personal Protective Equipment

    WEIGHING PLATFORM – PMA 2.8 PERSONAL PROTECTIVE EQUIPMENT Personnel working near the instrument must comply with the general accident prevention regulations and use the personal protective equipment (PPE) required for each individual operation. The following table shows the P.P.E. that may be required for the different procedures: SYMBOL DESCRIPTION Duty to use protective or insulating gloves.

  • Page 17: Warranty

    Use and warning manual 2.9 WARRANTY INFORMATION The full warranty clauses are incorporated in the sales contract. Contact the Manufacturer for warranty information if in doubt.

  • Page 18: Safety Devices

    WEIGHING PLATFORM – PMA 3. SAFETY DEVICES 3.1 NOISE The noise exposure level of personnel is less than 80 dB, during the instrument's operating cycles. The actual noise level of the instrument during operation at the site of use is different from the measured value.

  • Page 19: Residual Risks

    Use and warning manual 3.4 RESIDUAL RISKS The instrument is designed to ensure the essential safety requirements for the operator. Safety was integrated into the design and construction of the instrument as far as possible. However, there are still risks that operators must be protected from, especially when during: Transport and installation.

  • Page 20: Instrument Description

    WEIGHING PLATFORM – PMA 4. INSTRUMENT DESCRIPTION 4.1 INTENDED USE The instrument is designed to be used for the following purposes: ENVIRONMENT OF OPERATION ALLOWED NOT ALLOWED Pallets with features Any other use and/or Non-automatic listed under Technical product other than Industrial weighing of: Data.

  • Page 21: Obligations And Prohibitions

    Use and warning manual 4.3 OBLIGATIONS AND PROHIBITIONS 4.3.1 USERS’ OBLIGATIONS The user (contractor or employer) must: Take the operators’ skills and conditions into account in relation to their health and safety. • Provide suitable personal protective equipment for each procedure. •...

  • Page 22: Prohibitions Of Operating Personnel (Operators/Maintenance/Technicians)

    WEIGHING PLATFORM – PMA 4.3.3 PROHIBITIONS OF OPERATING PERSONNEL (OPERATORS/MAINTENANCE/TECHNICIANS) Personnel operating the instrumentmust not : Use the instrument on other machines or moving installations. • Place the instrument even temporarily in a transit area in order not to compromise its structural •...

  • Page 23: Technical Data

    Use and warning manual 4.4 TECHNICAL DATA TECHNICAL DATA Load capacity From 6 to 300 kg Load cells 1 "OFF CENTER" type loading cell Support 4 levelling feet INFORMATION Refer to the wiring diagram enclosed with this manual for more information on the instrument's electrical system.

  • Page 24: Overall Dimensions

    WEIGHING PLATFORM – PMA 4.4.1 OVERALL DIMENSIONS 4.4.1.1 INSTRUMENT WITH STAINLESS STEEL CELLS PRE-CALIB. DIMENSIONS CAPACITY DIVISION WEIGHT MODEL (mm) (kg) (kg) (kg) PMA30.25 PMA 50.40 PMA 60.60 PMA 80.60...
  • Page 25 Use and warning manual 4.4.1.2 INSTRUMENT WITH ALUMINIUM CELLS PRE-CALIB. DIMENSIONS CAPACITY DIVISION WEIGHT MODEL (mm) (kg) (kg) (kg) PMA30.25 (stainless steel structure) PMA 50.40 (painted) PMA 60.60 (painted) PMA 80.60 (painted) (*) PMA made of stainless steel with aluminium cells.
  • Page 26 WEIGHING PLATFORM – PMA...

  • Page 27: Main Components

    Use and warning manual 4.5 MAIN COMPONENTS The instrument consists of the following main components: POS. COMPONENT Weighing platform Connection cable to the electronic terminal. Identification plate Levelling control air bubble. Supporting foot. Anti-vibration pads. Loading cell. Upper frame. Overload adjustment screws. Loading cell connection cable and junction box.
  • Page 28 WEIGHING PLATFORM – PMA PMA 300x250 PMA 500x400 - 600x600 - 800x600...

  • Page 29: Instrument Description

    Two access ramps to the platform are provided to allow the weighing trolleys to get on and off. Weighing systems configured in this way are CE-certified in accordance with Directive 2014/31/EU. NOTE: It is possible to connect a Coop Bilanciai electronic weight display terminal in 'single scale' or 'multi division' version.

  • Page 30: Work Process Description

    WEIGHING PLATFORM – PMA 4.7 WORK PROCESS DESCRIPTION The following table describes the work process of the instrument: STEP DESCRIPTION Place the load to be weighed on the instrument platform. Display the weight on the terminal (in 'single scale' or 'multi division' version). Remove the load from the platform.
  • Page 31 Use and warning manual...

  • Page 32: Transport And Commissioning

    WEIGHING PLATFORM – PMA 5. TRANSPORT AND COMMISSIONING 5.1 PACKAGING The instrument is shipped by the manufacturer from the production plant to the user customer's plant, unless otherwise agreed between the parties. The packaging of the instrument is carried out as follows: Version 1: Normal protective packaging for short and medium distances.

  • Page 33: Packaging Removal

    Use and warning manual The machine must be shipped on protected or curtained vehicles, depending on the type of load. Upon receiving the instrument, the customer must check for damage caused by the mode of transport or by the personnel in charge of the specific operations. In case of damage to the packaging: Leave the packaging in the state it was found.

  • Page 34: Transport And Handling

    WEIGHING PLATFORM – PMA 5.2 TRANSPORT AND HANDLING 5.2.1 LIFTING AND HANDLING OPERATIONS The instrument is designed to be transported in vehicles prepared for the purpose. Refer to the section Loading/Unloading from Transport vehicle for more information on the means of transport to be used.
  • Page 35 Use and warning manual 5.2.1.1 TRANSPORT WITH A FORKLIFT TRUCK TRANSPORT WITH FORKLIFT TRUCK Appointed personnel Driver of lifting equipment qualification Required P.P.E. Means to be used Forklift truck Weight Variable depending on version Tools to be used None To transport with a forklift truck, proceed as described below: STEP ACTION Position the forks of the forklift under the base of the instrument.

  • Page 36: Installation And Commissioning

    WEIGHING PLATFORM – PMA 5.3 INSTALLATION AND COMMISSIONING 5.3.1 SET-UPS TO BE PROVIDED BY THE CUSTOMER As a general rule, without prejudice to any other contractual agreements, the Customer shall be responsible for setting up: The power supply for the machine, including the earthing system, according to the characteristics •...

  • Page 37: Installation Place

    Use and warning manual Place of use Industry (indoors) Ambient lighting > 350 lux Standing surface Concrete industrial floor WARNING Ensure that the surface that the instrument is installed on is flat, solid and able to withstand the expected loads. 5.3.3 INSTALLATION PLACE For installation, an area suitable for the size of the machine and the lifting equipment used must be provided, paying attention to any obstacles (other machines, walls or the like) along the route to be...
  • Page 38 WEIGHING PLATFORM – PMA STEP ACTION Tighten the screws (2) to allow the excursion of the upper frame (3). Place the platform back on the frame.
  • Page 39 Use and warning manual STEP ACTION...
  • Page 40 WEIGHING PLATFORM – PMA STEP ACTION Installation “A”: Screw or unscrew the support feet (4) and check the balance using the spirit level. Installation “B”: If the instrument is equipped with a column, place the foot (5) on the support. NOTE: Check that all platform feet are evenly supported on the ground.
  • Page 41 Use and warning manual Place the remaining cable inside the platform profiles, avoiding excessive bends and metal parts that could damage or cut it. STEP ACTION Connect the terminal connection cable. NOTE: Depending on the type of electronic terminal, the cable can be: Cylindrical type (7).
  • Page 42 WEIGHING PLATFORM – PMA...

  • Page 43: Connections

    Use and warning manual 5.4 CONNECTIONS The instrument must be connected to the User's supply network in order to be used. Guaranteeing the required connection characteristics is the User’s responsibility. 5.4.1 ELECTRICAL CONNECTION WARNING Electrocution hazard. The main switch on the electrical panel must be in the 0-OFF position before proceeding with the electrical connection of the instrument.
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  • Page 45: Controls And Use

    Use and warning manual 6. CONTROLS AND USE The instrument requires the continuous presence of a single operator for its operation. INFORMATION Refer to the 'Electronic Terminal Manual' enclosed with this manual for all information regarding the operation of the instrument.

  • Page 46: Operational Procedures

    WEIGHING PLATFORM – PMA 6.1 OPERATIONAL PROCEDURES 6.1.1 PRELIMINARY CHECKS Carry out the following checks before commissioning the instrument: Check the presence of all safety devices. • Check the operation of the safety devices. • Check that there are no obstructions and/or obstacles around the instrument and in the transit •...

  • Page 47: Maintenance

    Use and warning manual 7. MAINTENANCE DANGER Risk of serious damage to the health of personnel. Perform the procedures described in this chapter only with the instrument switched off. Turn the master switch to 0-OFF. Wear the prescribed PPE for each procedure. Maintenance of the instrument includes the inspection, checking, control, adjustment and replacement required as a result of normal use of the instrument.
  • Page 48 WEIGHING PLATFORM – PMA Instrument maintenance work is divided, from an operational point of view, into two main categories: Operations carried out by the maintenance technician in a preventive manner, to ensure the proper functioning of the instrument over time. Routine maintenance includes the following: Inspection •...

  • Page 49: Placing The Instrument In Maintenance Mode

    Use and warning manual 7.1 PLACING THE INSTRUMENT IN MAINTENANCE MODE DANGER Risk of serious damage to the health of personnel. Follow the procedure described in this section before performing any maintenance work. INFORMATION Refer to the 'Controls' paragraph of this manual for the location of the instrument controls.

  • Page 50: Routine Maintenance

    WEIGHING PLATFORM – PMA 7.2 ROUTINE MAINTENANCE INFORMATION Only personnel defined as 'Maintenance Technician' may perform routine maintenance operations on the instrument. Refer to the 'Operator qualifications' paragraph of this manual. Routine maintenance includes the following: Checking the mechanical conditions of the instrument. •...

  • Page 51: Cleaning

    Use and warning manual 7.2.1 CLEANING DANGER Risk of serious damage to the health of personnel. Follow the procedure described in the paragraph on 'Placing the instrument in maintenance mode' before proceeding. CAUTION Risk of damage to the instrument's electrical components. Do not direct jets of water or liquids onto the electrical parts of the instrument.

  • Page 52: Extraordinary Maintenance

    WEIGHING PLATFORM – PMA 7.3 EXTRAORDINARY MAINTENANCE INFORMATION Only personnel defined as 'Maintenance technician' may carry out extraordinary maintenance operations on the instrument. Refer to the 'Operator qualifications' paragraph of this manual. When extraordinary maintenance work is required, the User's regular maintenance personnel must: Check the condition of damaged or malfunctioning units.

  • Page 53: Decommissioning And Disposal

    Use and warning manual 8. DECOMMISSIONING AND DISPOSAL INFORMATION Only authorised personnel may carry out the decommissioning and disposal of the instrument. 8.1 DECOMMISSIONING Decommissioning is necessary in case of prolonged non-use of the instrument. To decommission the instrument , proceed as described below: STEP ACTION Turn the master switch to 0-OFF.

  • Page 54: Disposal

    WEIGHING PLATFORM – PMA 8.2 DISPOSAL INFORMATION Dispose of instrument components in accordance with the regulations of the country of demolition. The instrument consists mainly of the following materials: MATERIAL DISPOSAL PROCEDURE PLASTIC Dismantle and dispose of separately. Dismantle and collect separately. IRON It must be recycled through the appropriate collection centres.

  • Page 55: Annexes

    Use and warning manual 9. ANNEXES 9.1 LIST OF ANNEXES The following table lists the annexes that form an integral part of this manual: CODE ANNEX SUB-SUPPLIERS' MANUALS OPERATOR PANEL MANUAL...
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