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Related Manuals for Bilanciai BTEK BS-FESD-P-CPR-M
Summary of Contents for Bilanciai BTEK BS-FESD-P-CPR-M
- Page 1 BS-FESD-P-CPR-M BS-FECD-P-CPR-M Models Include: BS-FESD-P-CPD-M BS-FECD-P-CPD-M...
- Page 2 2016 Pit Type Truck Scale Installation Manual www.B-TEK.com...
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Page 3: Table Of Contents
Contents Introduction Page 4 Before Installation Page 5 Choosing a Site Page 6 Site Preparation / Foundation Page 7 Unpacking Page 7 Installation Page 8 Locating Plate Page 11 Lifting Modules into Place Page 11 Connecting Modules Page 14 Order of Module Installation Page 15 Conduit Installation Page 16... -
Page 4: Introduction
Introduction This manual is meant as an installation guide for the B-TEK Pit Type series of full electronic motor truck scales. This includes the following models: BS-FESD-P-CPR-M BS-FESD-P-CPD-M BS-FECD-P-CPR-M BS-FECD-P-CPD-M The Pit Type series of flat top truck scales are available in standard lengths from 10’ to 120’, and varying widths from 8’... -
Page 5: Before Installation
Before Installation Prior to installation verify the following: • The scale design will meet the customer’s application correctly • The scale is located so that vehicles can enter and exit easily • There will be sufficient drainage of water from the scale area •... -
Page 6: Choosing A Site
Choosing a Site The first step in installing the scale is to choose an appropriate site. Pertinent steps in choosing the site are: Ensure that the site has adequate approaching / exiting distance to comply with state and local Weights and Measures regulations. -
Page 7: Site Preparation / Foundation
Site Preparation / Foundation Check and review all blueprints prior to starting work. Steps to follow include: • Use only the latest engineering drawing sent with the scale order. • Using a transit, locate the stakes where the scale foundation will be constructed. •... -
Page 8: Installation
Installation Prior to installation of the scale it is important to have the proper tools and equipment. The following is a sug- gested list : • Foundation drawings • Various size wrenches and sockets • 4-way lifting chains with of 15’ - 20’ (13mm, 9/16”, 3/4”, 1-1/8”, 1-5/16”... - Page 9 Shim plates (if needed) (old style shown, New style included with scale 5/2016) Center Line Center Line Center Marks Foundation Base Plate Note that the foundation base plates will be a combination of basic plates and combination plates that have the checking assemblies included as shown below.
- Page 10 For each load cell in the scale, a load cell mount kit will be provided. It consists of the following: • Lower receiver • Isolation disc • Upper Receiver • Debris foam ring • (2) 1/16” thick shim plates - #100-66458-2 •...
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Page 11: Locating Plate
Locating Plate Secure the load cell locating plates to the foundation base plates using the included hex head bolts (2) M12 X 40mm and (1) M8 X 40mm, lock nuts and flat washers. Starting with the first 4-cell module locating plates, place a dummy load cell assembly into the base ring of each locating plate. - Page 12 Completely tighten the four 3/4” mounting bolts and nuts through the four holes on the bottom flange of main beams of the end module. The end closest to the end wall has the mounting plates welded to the bottom flanges of the main beams. Secure the 4-way chains from the crane to crossmembers or the outrig- gers that are welded to the sides of the...
- Page 13 Verify that all four dummy stands are inserted concentrically in the mounting plate thru holes with no binding and that the bridge rests flat on top of the dummy cell pin. LOAD CELL / DUMMY STAND ALIGNMENT Once the first end module is in place on the dummy stands take a measurement from the end of the module’s main beam to the pit’s end wall.
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Page 14: Connecting Modules
Connecting Modules With the first end module in place you can now lift the next adjoining module into place and attach using the mounting plates and splice plates. If the adjoining module is a center module, attach another set of 8-hole mounting plates to the end of the module farthest from the end wall you started at. -
Page 15: Order Of Module Installation
Typical installation order of individual Pit Type modules 1. Module starting at end wall location 2. Module resting on mounting plate of first module and subsequent modules will rest on second module’s mounting plates 3. Last module rest on previous module’s mounting plate welded mounting plate next to the end wall 4-cell module starting at end wall location 2016 www.B-TEK.com... -
Page 16: Conduit Installation
Conduit Installation Once the scale modules are in place on the dummy stands, you will want to install the conduit for load cell cables prior to attaching the steel deck plates or preparing the scale for a concrete deck pour. The conduit is shipped loose in 10’... -
Page 17: Concrete Deck Scale Preparation
Concrete Deck Scale Preperation Shoring Instructions A B-TEK pit style concrete deck weighbridge module requires proper shoring prior to pouring the deck. This will help support the bottom deck pan until the concrete hardens. If you have questions about the shoring proce- dure, please call B-TEK scales at 800.266.8900. -
Page 18: Adjusting The Checking
Adjusting the Checking Once assembled, verify that the scale is centered in the foundation. If it is not, make the appropriate adjust- ments. With the modules bolted together, adjust the end bumper checking and the side checking stands. The poly bumpers on the end wall, and the bolt heads on the side checking stands should be approximately 1/16”- 1/8”... - Page 19 Wood safety blocking under weighbridge modules Once the dummy load cell stand has been removed, replace with the load cell. Assembly per the diagram below: Start by placing the ceramic isolation disc into the circular ring which is part of the locating plate.
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Page 20: Aligning The Load Cells
Aligning the Load Cells After all cells have been installed adjust the end bumper assembly out till they just meet the wall. This will restrict weighbridge movement during the leveling of load cells. Once the load cell assembly has been installed it must be checked for correct alignment. -
Page 21: Connecting The Grounding Cables
Connect the Grounding Cables Connect the grounding cables from each load cell to the threaded cable stand-off on the weighbridge. Addition- ally, connect a grounding cable from the M8 bolt/nut on the locating plate to the same stand-off on the weigh- bridge. - Page 22 2016 Pit Type Truck Scale Installation Manual www.B-TEK.com...
- Page 23 2016 www.B-TEK.com Pit Type Truck Scale Installation Manual...
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Page 24: Maintenance
Maintenance 1. Be sure that the scale platform is always free of accumulations underneath such as ice, dirt / mud and debris. 2. Inspect the load cell cables for damage. 3. The load cell bearing cups should be inspected, cleaned and greased periodically. 4. - Page 25 Spare Parts Load Cells Part Number Item Location 899-100026 Load cell level (leveling tool) For checking alignment of load cells 899-500000 75K CPD-M digital load cell Load cell mount assembly 899-500002 100K CPD-M digital load cell Load cell mount assembly 899-500004 75K CPR-M analog load cell Load cell mount assembly...
- Page 26 B-TEK Scales, LLC 1510 Metric Ave SW Canton, Ohio 44706 800.266.8900 • Direct: 330.417.8900 • Fax: 330.471.8909 Monday - Friday 7:00 AM - 5:00 PM www.B-TEK.com • sales@b-tek.com...
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