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GORMAN-RUPP PUMPS T10A60S-6068H Installation, Operation And Maintenance Manual

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ACDEU
COM‐06657-OE01
September 17, 2013
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
SUPER T SERIES PUMP
MODEL
T10A60S-6068H
THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO
D
GORMAN‐RUPP OF CANADA LIMITED
ST. THOMAS, ONTARIO, CANADA
Printed in U.S.A.
www.grpumps.com
E
2003 The Gorman‐Rupp Company

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  • Page 1 COM‐06657-OE01 September 17, 2013 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMP MODEL T10A60S-6068H THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO GORMAN‐RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA Printed in U.S.A. www.grpumps.com 2003 The Gorman‐Rupp Company...
  • Page 2 Register your new Gorman‐Rupp pump online at www.grpumps.com Valid serial number and e‐mail address required. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........PAGE I - 1 SAFETY ‐...
  • Page 4 TABLE OF CONTENTS (continued) Horn Delay ............PAGE C - 5 OPERATION .

  • Page 5: Introduction

    SUPER T SERIES OM-06657 INTRODUCTION Thank You for purchasing a Gorman‐Rupp pump. neither operator safety nor pump integrity are com­ Read this manual carefully to learn how to safely promised by the installation. Pumps and related install and operate your pump. Failure to do so equipment must be installed and operated ac­...

  • Page 6: Safety - Section A

    SUPER T SERIES OM-06657 SAFETY ‐ SECTION A This information applies to Super T Se­ during automatic operation. Disconnect ries engine driven pumps. Refer to the the positive battery cable before per­ manual accompanying the engine be­ forming any maintenance. Failure to do fore attempting to begin operation.
  • Page 7 OM-06657 SUPER T SERIES Do not remove plates, covers, gauges, Fuel used by internal combustion en­ pipe plugs, or fittings from an over­ gines presents an extreme explosion heated pump. Vapor pressure within the and fire hazard. Make certain that all pump can cause parts being disen­...

  • Page 8: Installation - Section B

    See Figure 1 for the approximate physical dimen­ configuration, and priming must be tailored to the sions of this pump. OUTLINE DRAWING Figure 1. Pump Model T10A60S-6068H INSTALLATION PAGE B - 1...

  • Page 9: Preinstallation Inspection

    OM-06657 SUPER T SERIES Table 1. Battery Specifications PREINSTALLATION INSPECTION Cold Reserve Approx. Amp/ Crank Capacity Overall Voltage Amps Dims. @ 80 The pump assembly was inspected and tested be­ (Minutes) (Inches) Rating fore shipment from the factory. Before installation, 10.25L inspect the pump for damage which may have oc­...

  • Page 10: Mounting

    SUPER T SERIES OM-06657 ing piping couplings in suction lines is not recom­ damaged if the cables or chains used to lift mended. and move the unit are improperly wrapped around the pump. Line Configuration Mounting Keep suction and discharge lines as straight as possible to minimize friction losses.

  • Page 11: Strainers

    OM-06657 SUPER T SERIES stalled with the flat part of the reducers uppermost sump at a distance equal to 1 1/2 times the diame­ to avoid creating air pockets. Valves are not nor­ ter of the suction line. mally used in suction lines, but if a valve is used, If there is a liquid flow from an open pipe into the install it with the stem horizontal to avoid air pock­...

  • Page 12: Float Switches

    SUPER T SERIES OM-06657 Figure 2. Recommended Minimum Suction Line Submergence vs. Velocity FLOAT SWITCHES above the point where it bends along the bot­ tom. Direct the suction line toward the flow, and the float(s) away from the flow. If a stand­ Installation pipe is available, attach the float switch cable to the standpipe in the sump at the approxi­...

  • Page 13: Optional Submersible Transducer

    OM-06657 SUPER T SERIES ENGINE (0.9) CONTROL (.76) (Emptying) (0.6) (Filling) (.46) OPERATING (0.3) RANGE CABLE (See Table Below) TETHER (.15) POINT (Emptying) (0.3) (0.6) (0.9) (1.2) APPROXIMATE FREE CORD LENGTH IN FT. (M) 1.25” Pipe (Filling) (Not Furnished) Figure 3. Float Switch Data OPTIONAL SUBMERSIBLE above the point where it bends along the bot­...

  • Page 14: Discharge Lines

    SUPER T SERIES OM-06657 SUCTION LINE DISCHARGE LINE SIGNAL CABLE (ATTACH TO SUCTION LINE) SUCTION SUBMERSIBLE STRAINER TRANSDUCER (DOWNSTREAM FROM SUCTION) FLOW Figure 4. Typical Submersible Transducer Installation DISCHARGE LINES Siphoning If the application involves a high discharge head, gradually close the discharge Do not terminate the discharge line at a level lower throttling valve before stopping the pump.

  • Page 15: Automatic Air Release Valve

    OM-06657 SUPER T SERIES affect pump discharge capacity; however, the by­ prevent flooding during service of an auto­ pass line should be at least 1 inch (25,4 mm) in di­ matic air release valve in a below‐ground ameter to minimize the chance of plugging. lift station), if a manual shut‐off valve is in­...

  • Page 16: Air Release Valve Installation

    SUPER T SERIES OM-06657 Liters) per minute) will occur when the valve is fully closed. Be sure the bypass line is directed back to the wet well or tank to prevent hazardous spills. É É É When the pump shuts down, the spring returns the diaphragm to its original position.

  • Page 17: Alignment

    OM-06657 SUPER T SERIES DISCHARGE PIPE CLEAN‐OUT COVER INSTALL AIR RELEASE VALVE IN HORIZONTAL POSITION DISCHARGE CHECK VALVE 90_ LONG RADIUS ELBOW SUPPORT PUMP DISCHARGE BRACKET SELF‐PRIMING CENTRIFUGAL PUMP BLEED LINE 1” (25,4 MM) DIA. MIN. (CUSTOMER FUR­ NISHED) EXTEND 6” SUCTION (152 MM) BELOW LINE...

  • Page 18: Operation - Section C

    OM-06657 SUPER T SERIES OPERATION - SECTION C Review all SAFETY information in Section A. cated (see LUBRICATION in MAINTENANCE AND REPAIR). Follow the instructions on all tags, labels and This pump is self‐priming, but the pump should decals attached to the pump. never be operated unless there is liquid in the pump casing.

  • Page 19: Starting

    OM-06657 SUPER T SERIES When the liquid level in the sump or wet well is suffi­ STARTING ciently pumped down, the unit will automatically shut down. NOTE If the keyswitch is moved to the “OFF” position This pump is equipped with an automat­ while in the auto‐start mode, the engine will stop.

  • Page 20: Eps Functions

    OM-06657 SUPER T SERIES and calibration information. used to decrease the smallest digit by “bumping” the switch, or to continuously Typical Messages on the display: decrease the digit by pressing and hold­ ing for at least one second and releasing a) EEP bAd...

  • Page 21: Eps Calibration

    OM-06657 SUPER T SERIES As long a the Low Temperature Thermostat if the unit is moved, or some other external change contacts are closed, the display will show “lo takes place, the unit must be recalibrated. tpt” unless switch is pressed to display some other information.
  • Page 22 OM-06657 SUPER T SERIES Horn Delay slowly and guard against excessive shock pres­ sure which could damage pipe ends, gaskets, The horn delay is pre‐set from the factory through sprinkler heads, and any other fixtures connected the engine control panel, therefore this function is to the line.
  • Page 23 OM-06657 SUPER T SERIES replaced at each overhaul, or any time the pump casing over‐heats and activates the valve. Never replace this valve with a substitute which has not been specified or provided by the Gorman‐Rupp If the application involves a high discharge Company.
  • Page 24 OM-06657 SUPER T SERIES Cold Weather Preservation In below freezing conditions, drain the pump to prevent damage from freezing. Also, clean out any Never disconnect any of the safety shut­ solids by flushing with a hose. Operate the pump down features; this will void the warran­ for approximately one minute;...
  • Page 25 SUPER T SERIES OM-06657 TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. 5. Close the suction and discharge valves. 6. Vent the pump slowly and cau­ tiously. 7. Drain the pump. Before attempting to open or service the pump: 1.
  • Page 26 OM-06657 SUPER T SERIES Table 1. Trouble Shooting Chart (cont.) TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP STOPS OR FAILS Leaking or worn seal or pump gas­ Check pump vacuum. Replace ket. leaking or worn seal or gasket. TO DELIVER RATED FLOW OR PRESSURE Strainer clogged.
  • Page 27 SUPER T SERIES OM-06657 Table 1. Trouble Shooting Chart (cont.) TROUBLE POSSIBLE CAUSE PROBABLE REMEDY BEARINGS RUN TOO Bearing temperature is high, but Check bearing temperature regular­ within limits. ly to monitor any increase. Low or incorrect lubricant. Check for proper type and level of lubricant.
  • Page 28 OM-06657 SUPER T SERIES Preventive Maintenance Schedule Service Interval* Item Daily Weekly Monthly Semi‐ Annually Annually General Condition (Temperature, Unusual Noises or Vibrations, Cracks, Leaks, Loose Hardware, Etc.) Pump Performance (Gauges, Speed, Flow) Bearing Lubrication Seal Lubrication (And Packing Adjustment, If So Equipped) V‐Belts (If So Equipped) Air Release Valve Plunger Rod (If So Equipped)
  • Page 29 PUMP MAINTENANCE AND REPAIR ‐ SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL T10A60S-6068H Based on 70_ F (21_ C) clear water at sea level Contact the Gorman‐Rupp Company to verify per­...
  • Page 30 OM-06657 SUPER T SERIES SECTION DRAWING PARTS PAGE Figure 1. Pump Model T10A60S-6068H PAGE E - 2 MAINTENANCE & REPAIR...
  • Page 31 SUPER T SERIES OM-06657 PARTS LIST Pump Model T10A60S-6068H (From Canada S/N 1541845 up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman‐Rupp Company to verify part numbers.
  • Page 32 OM-06657 SUPER T SERIES SECTION DRAWING PARTS PAGE Figure 2. 46143-129 John Deere Power Unit Kit PAGE E - 4 MAINTENANCE & REPAIR...
  • Page 33 SUPER T SERIES OM-06657 PARTS LIST 46143-129 John Deere Power Unit Kit ITEM PART MAT'L PART NAME NUMBER CODE JOHN DEERE 6068H ENGINE 29224-341 BASE/FUEL TANK 41553-008 24150 LIFTING BAIL KIT 48274-805 MALE CONNECTOR 26351-131 CONNECTOR S1447 HOSE ASSEMBLY 46341-789 CONTROL PANEL KIT 48122-544 POS.
  • Page 34 OM-06657 SUPER T SERIES SECTION DRAWING TOP VIEW Figure 3. T10A60S-(SAE 3/11.5) Pump End Assembly PAGE E - 6 MAINTENANCE & REPAIR...
  • Page 35 SUPER T SERIES OM-06657 PARTS LIST T10A60S-(SAE 3/11.5) Pump End Assembly ITEM PART NAME PART MAT'L ITEM PART NAME PART MAT'L NUMBER CODE NUMBER CODE PUMP CASING 38222-701 10010 SUCTION GASKET 2751GA 19370 REPAIR ROTATING ASSY 44163-359 SUCTION STICKER 6588AG 45_ SUCTION ELBOW 25512-077 COVER PLATE GASKET...
  • Page 36 OM-06657 SUPER T SERIES SECTION DRAWING DRIVE END VIEW Figure 4. 44163-359 Repair Rotating Assembly PAGE E - 8 MAINTENANCE & REPAIR...
  • Page 37 SUPER T SERIES OM-06657 PARTS LIST 44163-359 Repair Rotating Assembly ITEM PART MAT'L PART NAME NUMBER CODE IMPELLER 38615-072 11010 CARTRIDGE SEAL ASSEMBLY 46513-154 SEAL PLATE 38272-423 10010 SEAL PLATE GASKET 38684-302 19140 BEARING HOUSING O‐RING S1874 HEX HD CAPSCREW 21632-945 LOCKWASHER 15991...
  • Page 38 OM-06657 SUPER T SERIES SECTION DRAWING Figure 5. 44162-172 Drive Assembly PARTS LIST ITEM PART MAT'L PART NAME NUMBER CODE COUPLING KIT 48112-016 -BUSHING 24131-497 -COUPLING ASSEMBLY 24391-102 -LOCKWASHER 21171-536 SAE APPLICATION SOCKET HD CAPSCREW BD0606 15991 HEX HD CAPSCREW B0605 15991 LOCKWASHER...
  • Page 39 SUPER T SERIES OM-06657 PUMP AND SEAL DISASSEMBLY AND REASSEMBLY Before attempting to open or service the pump: Review all SAFETY information in Section A. 1. Familiarize yourself with this man­ ual. Follow the instructions on all tags, label and de­ 2.
  • Page 40 OM-06657 SUPER T SERIES valve body to the suction piping. Disconnect the shoulder‐type coupling (36) and separate the valve body and check valve from the suction head. Sepa­ rate the check valve from the valve body as de­ Make certain the chain or cable is posi­ scribed above.
  • Page 41 SUPER T SERIES OM-06657 shaft (18) with the “V” notch positioned over the the inner hardware (19 and 20) and shim sets (22). shaft key. Separate the casing ring from the pump casing. Tie and tag the shim sets for ease of reassembly. With the impeller rotation still blocked, see Figure 6 Install hooks in the mounting holes in the drive and use a long piece of heavy bar stock to pry...
  • Page 42 OM-06657 SUPER T SERIES tionary seat until the seat, O‐rings, and stationary element can be removed. If no further disassembly is required, refer to Seal Most cleaning solvents are toxic and Installation. flammable. Use them only in a well ven­ tilated area free from excessive heat, Shaft and Bearing Removal and Disassembly sparks, and flame.
  • Page 43 SUPER T SERIES OM-06657 The bearings may be heated to ease installation. An induction heater, hot oil bath, electric oven, or hot plate may be used to heat the bearings. Bear­ ings should never be heated with a direct flame or Most cleaning solvents are toxic and directly on a hot plate.
  • Page 44 OM-06657 SUPER T SERIES sleeve and a press to reposition the bearings not to damage the lip of the oil seal (13) on the shaft against the shaft shoulders. keyway. Lubricate the bearing housing as indicated in LU­ If heating the bearings is not practical, use a suit­ BRICATION at the end of this section.
  • Page 45 SUPER T SERIES OM-06657 lubricating oil on the finished faces. Assemble the seal as follows, (see Figure 8). SEAL PLATE SPRING RETAINER O‐RINGS IMPELLER SLEEVE O‐RING IMPELLER INTEGRAL SHIMS SHAFT SLEEVE IMPELLER STATIONARY SHAFT ROTATING ELEMENT ELEMENT SHEAR RING BELLOWS (SHEARED) SPRING OIL SEAL...
  • Page 46 OM-06657 SUPER T SERIES proper clearance as described in Impeller Instal­ O‐RING ENGAGED WITH SEAL PLATE lation and Adjustment. BORE If necessary to reuse an old seal in an emer­ gency, carefully separate the rotating and station­ ary seal faces from the bellows retainer and sta­ tionary seat.
  • Page 47 SUPER T SERIES OM-06657 Slide the rotating portion of the seal (consisting of Rotating Assembly Installation the integral shaft sleeve, spring centering washer, (Figure 3) spring, bellows and retainer, and rotating element) onto the shaft until the seal faces contact. Install the bearing housing and seal plate O‐rings (39 and 40), and lubricate them with light grease.
  • Page 48 OM-06657 SUPER T SERIES good seal with the suction head or interfere with the wear plate (31). Inspect the wear plate for wear or damage and replace as required. Slide the wear plate into the pump casing until fully seated. Make certain that the flexible portion of the coupling is mounted as shown in Figure 5.
  • Page 49 SUPER T SERIES OM-06657 Install any leveling shims used under the casing Bearings mounting feet, and secure the casing to the base (Figure 4) with the previously removed hardware. The bearing housing was fully lubricated when shipped from the factory. Check the oil level regu­ PRESSURE RELIEF VALVE larly through the sight gauge (29) and maintain it at MAINTENANCE...
  • Page 50 For U.S. and International Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 International: +1-419-755-1352 For Canadian Warranty Information, Please Visit www.grcanada.com/warranty or call: 519-631-2870 THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO GORMAN‐RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA...
  • Page 51 Replaced by Mansfield’s version July 10, 2014 − Canada sold the first pump of this model so had to create a Canadian version. Mansfield has caught up − Canada’s first Serial number for this model was 1541845...

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