Page 1
PSR-MM35 sensorless over-speed safety relay with PSRmotion configuration software Original operating instructions...
Page 2
Designation Revision Article No. PSR-MM35-1NO-1DO-24DC-SC 00/100 1249515 PSR-MM35-1NO-1DO-24DC-SP 00/100 1249516 The items listed are all referred to in this user manual by the designation PSR-MM35. PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
Startup monitoring ................22 2.4.5 Switch-on and switch-off delay ............24 2.4.6 Operating states .................. 25 2.4.7 Diagnostic functions ................26 2.4.8 Safe state ..................... 26 2.4.9 Behavior in the event of an error ............26 3 / 86 PHOENIX CONTACT 110272_en_01...
Page 4
PSR-MM35 Mounting and removal ......................27 Assembly notes ....................27 Mounting work ..................... 28 Removal work...................... 28 Electrical connection......................... 29 Connection notes ....................29 Wiring of the connection terminal blocks ............. 30 Arrangement of the measuring cables ..............31 Configuration and startup......................32 System requirements...................
Page 5
Interface types according to ZVEI classification ........76 10.2 Approvals ......................78 10.3 Ordering data ...................... 78 Technical appendix........................79 Calculating the power dissipation ............... 79 Shutdown time of the safety function ..............80 Revision history ........................84 5 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 For your safety Read this user manual carefully and keep it for future reference. Identification of warning notes This symbol indicates hazards that could lead to personal injury. There are three signal words indicating the severity of a potential injury.
– The frequency measurement process will not detect a mechanically blocked motor or overloaded motor. Achievable safety Within a system, the PSR-MM35 safety relay module can be used to achieve the following safety integrity depending on the conditions of use: integrity –...
PSR-MM35 Technical data and Only use the device in accordance with the defined technical data and environmental conditions. environmental conditions See “Technical data” on page Application examples The safety relay module is used for the following applications, for example: –...
Otherwise, the warranty is invalidated. – Repairs to the device – Opening the housing Decommissioning and • Dispose of the device in accordance with environmental regulations. disposal • Make sure that the device can never be reused. 9 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 1.4.2 Electrical safety WARNING: Loss of safety function and hazardous shock currents Incorrect installation can result in the loss of the safety function as well as hazardous shock currents. Depending on the application, there may be serious risks for the user.
Page 11
ESD information NOTE: Electrostatic discharge Electrostatic discharge can damage or destroy components. When handling the device, observe the necessary safety precautions against electrostatic discharge (ESD) in accordance with EN 61340-5-1 and IEC 61340-5-1. 11 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 1.4.3 Safety of machines or systems Draw up and implement a The machine/system manufacturer and the operator are responsible for the safety of the safety concept machine or system and the application in which the machine or system is used. In order to use the device described in this document, you must have drawn up an appropriate safety concept for your machine or system.
See phoenixcontact.net/products. Also observe the documentation for all other devices used together with the safety relay module. Safety hotline Should you have any technical questions, contact our 24-hour hotline. Phone: +49 5281 9462777 E-mail: safety-service@phoenixcontact.com 13 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 Product description and method of operation Product features The PSR-MM35 safety relay module offer the following features: – Monitoring of a minimum and maximum speed and of a speed range – Easy parameterization and online diagnostics using the PSRmotion software, which can be downloaded free of charge –...
Page 15
The safety relay module is available in two different terminal block versions. Plug-in screw terminal block PSR-MM35-...-SC Plug-in spring-cage terminal block PSR-MM35-...-SP For the exact housing dimensions for both terminal block versions, refer to the technical data.
PSR-MM35 2.2.1 Connection assignment For the assignment of the connections and LED indicators, please refer to the table below. Front view Table 2-1 Connection designations and indicators L1/L2/L3 Measurement inputs PWR LED Operating voltage indicator Status indicator for enabling current path 13/14...
The enabling current path is configurable (with switch-on or switch-off delay) according to Stop category 0 / 1 stop category 0 and stop category 1 in accordance with EN 60204-1. Protective circuit Please refer to “Protective circuit in the case of inductive loads” on page 17 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 2.3.4 Signal output Designation: MO You can use the signal output to control a standard PLC or signaling units, for example. The signal output has the following properties: – Digital – – Non-isolated – Short-circuit-proof – Non-safety-related Signal output MO indicates the state of the enabling current path. It switches 24 V when the enabling current path is closed.
The acknowledgment signal is subject to time monitoring: The 24 V signal must be applied at input S34 for min 200 ms and max. 10 s. See “Safe state” on page 19 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 2.4.2 Speed monitoring The following monitoring functions are possible: – Monitoring only for maximum speed – Monitoring of a speed range with startup monitoring – Monitoring of a speed range without startup monitoring Parameterization The f (maximum frequency) and f (minimum frequency) parameters define the motor speed limits that are to be monitored.
Acknowledgment time: 0.2 s ... 10 s Hysteresis of 10% in relation to f or f Shutdown time In your safety assessment, take into consideration the shutdown time of the safety function. See Appendix A 2 on page 21 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 2.4.4 Startup monitoring The startup monitoring time (t ) is a time limit within which the actual frequency must be > the minimum frequency (f ). If the minimum frequency including hysteresis (f +Hys) is not reached within this time, the enabling current path opens again.
Page 23
The enabling current path opens, as f < f The startup monitoring time is restarted. The startup monitoring time has elapsed. The enabling current path remains closed. The enabling current path closes, as f < f < f 23 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 2.4.5 Switch-on and switch-off delay Function and Figure 2-6 Time diagram: switch-on and switch-off delay time diagram - Hys + Hys 13/14 S34-man 13/14 S34-auto Key: Switch-on delay: 0 s ... 2 s Switch-off delay: 0 s ... 10 s...
In the case of star-delta changeover, a permanent connection can be achieved between the measurement inputs and motor windings, for example, by enabling the star contactor at standstill. CAUTION: Assess the possibility and impact of this measure in relation to your application. 25 / 86 PHOENIX CONTACT 110272_en_01...
Restart the safety relay module: a) Disconnect the operating voltage. b) Apply the operating voltage again. If the error cannot be reset, please contact Phoenix Contact. Perform a function test after every error. “Function test” on page 26 / 86...
(control cabinet or control box). Requirements for the installation space: at least IP54 Securing the control In order to prevent tampering, secure the control cabinet or control box against being cabinet opened by unauthorized persons. 27 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 Mounting work DIN rail mounting Mount the safety relay module on a 35 mm DIN rail in accordance with EN 60715. See A and B in Figure 3-1. Check that all the snap-in mechanisms are securely snapped into place.
• Once the installation work is completed and the system no longer poses a hazard, switch the power back on. Observe the information in the section on safety regulations and installation notes. 29 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 Wiring of the connection terminal blocks Connect the cables to the connection terminal blocks using a screwdriver. Screw terminal block Figure 4-1 Connecting the cables for the PSR-MM35-...-SC (screw terminal block) AWG 24-12 PSR-...-SC 0,2-2,5 mm 7 mm 0,5-0,6 Nm...
Suitable connectors for directly connecting the measurement inputs to the motor terminals of the drive can be found at phoenixcontact.net/products. A selection of insulated and uninsulated connectors can be found in the “Ordering data” section. NOTE: Observe the applicable installation instructions of the motor manufacturer. 31 / 86 PHOENIX CONTACT 110272_en_01...
Qualified personnel Configuration and startup may only be carried out by qualified personnel. Configuration software To configure the PSR-MM35 safety relay module, use the PSRmotion configuration software. WARNING: Danger due to incorrectly set parameters Incorrectly set parameters for motion monitoring can result in dangerous machine or system states.
Configuration and startup Installing the configuration software Latest software The Phoenix Contact software is available in the download area for the product at phoenixcontact.net/products. Make sure you always use the latest software version. Before connecting the safety relay module to the configuration PC, you must install the PSRmotion configuration software with the appropriate drivers for the safety relay module.
PSR-MM35 User interfaces 5.4.1 Start screen The PSRmotion configuration software has the following start screen. Figure 5-2 User interface of the configuration software Settings You can select the language (German/English) under “Settings” in the start screen. Hardware selection To create a new project, click the button for the PSR-MM35.
Display of online values Latch data Error messages System data Data relevant for shutdown Validation Setting of validation levels Interface Selection of interfaces File Save and print function Help Information on the software version and manual 35 / 86 PHOENIX CONTACT 110272_en_01...
Page 36
PSR-MM35 Tab bar Under “Parameterization”, the tab bar offers the following functions: – Configuration – Parameterization – Advanced settings – Machine data Action area Figure 5-4 Action area The action area offers the following functions: – “Read device”: the application parameters are read in the PSRmotion software ...
See “Connection to the PC” on page • Start the PSRmotion software. ⇒ The start screen opens. • Select the “PSR-MM35” product. The user interface opens. ⇒ • Open the “Interface” menu item. ⇒ The “Interface” user interface opens.
PSR-MM35 Saving the project • Open the “Parameterization” menu item. ⇒ The “Device configuration” view is displayed. Figure 5-7 Device configuration • Select the “Parameterization” tab (1). • Enter the application parameters. See “Parameterization” on page • Select the “Write to device” button (2).
Page 39
The transferred values are enabled on the safety relay module. If you do not confirm the data, the data will be transferred but not enabled. ⇒ The safety relay module remains inactive. ⇒ The PWR LED flashes, indicating an error. 39 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 Reading a project You can read the parameterization stored on the safety relay module on the PC. This allows the parameters to be viewed in the configuration software, adjusted, and then downloaded again. A password does not need to be entered to read parameters in the PSRmotion software.
Project name Project or machine designation In the device Date Current date In the device Author Entry of user/name Not in the device Checksum Display of automatically determined Not in the project checksum (CRC) device 41 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 5.8.2 Parameterization Figure 5-12 Parameterization view Item Function Frequencies Delay times Acknowledgment and startup monitoring 42 / 86 PHOENIX CONTACT 110272_en_01...
Page 43
Number of revolutions Revolutions On asynchronous motors, load-dependent slippage occurs between the motor speed and the rotating field frequency. This slippage must be taken into consideration for the parameterization of the frequencies (f and f 43 / 86 PHOENIX CONTACT 110272_en_01...
Page 44
PSR-MM35 Delay times Figure 5-14 Delay times Switch-off delay Input range: 0 to 2 s • Set the switch-off delay (1) on the scale. ⇒ The set switch-off delay is displayed (2). ⇒ The switch-off delay becomes active as soon as an overrange of fmax or underrange of fmin is detected.
Page 45
≥ 1.1 Hz. Startup monitoring is not performed if “0” is entered as the value. The enabling current path closes as soon as the frequency is within the limit values. 45 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 5.8.3 Advanced settings You can change the number of measuring cycles in the “Advanced settings” user interface. You can also define the frequency above which this number should be valid. WARNING: Danger due to incorrect setting Changing the preset parameters will influence the safety characteristics and response time of the safety relay module.
Page 47
Few measuring cycles = short response time due to fast measured value generation, but more susceptible to external interference 1 measuring cycle = fastest response time Many measuring cycles = long system response time, but robust measurement 47 / 86 PHOENIX CONTACT 110272_en_01...
Page 48
PSR-MM35 Sensitivity Figure 5-18 Sensitivity Selection field where you can select the sensitivity and error diagnostics of the measuring system by choosing between “Default” and “Robust”. The sensitivity is preset to the “Default” option. In case of high levels of external interference, and the shutdowns associated with this being within the permitted frequency range, the sensitivity can be switched to “Robust”.
• Enable the “Take over machine data” (3) selection field. ⇒ The data is applied in the parameterization view. ⇒ It is no longer possible to enter the frequencies directly in the “Parameterization” menu. 49 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 5.8.5 Password settings Protect your safety relay module against unauthorized access with a device password. Figure 5-21 Password settings • Open the “Password” menu item (1). ⇒ The “Password settings” user interface opens. • Enter the current password (2). If no password is assigned, you can leave the field empty.
Red lines: fmin and fmax – Status display of inputs and outputs – 13/14: Status of the enabling current path for speed monitoring – MO: Status of the alarm output – S34: Status of the acknowledgment input 51 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 5.9.1 Latch data When the safety function is triggered, the shutdown-related data is saved in the device. You can read the data for diagnostic and servicing purposes. The data is stored until the safety function is triggered again. •...
Figure 5-24 “System data” view Project data: – Project name – Date of the application – Checksum (CRC) Device data: – Serial number – Article number – Hardware version – Firmware version 53 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 5.9.3 Validation A validation function is available in the configuration software to validate the safety function. You can reduce or increase the limit values fmax and fmin by 10%, 20%, or 30%, thereby forcing a shutdown. Validation requires you to enter the device password.
– Function test B: Shutdown in the event of under-speed Starting point Start every function test from the following starting point: The machine is at a standstill. The safety relay module is switched on. 55 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 6.1.1 Function test A: Shutdown in the event of over-speed Shutdown in the event of Start motion while observing the switch-on condition and switch-on delay. over-speed Increase the speed until the parameterized maximum frequency (fmax) is exceeded. Expected safety relay module behavior: ⇒...
I/O devices. Repairs Repairs may not be carried out. In the event of an error, please send the device to Phoenix Contact. Decommissioning and disposal Carry out decommissioning in accordance with the requirements of the machine or system manufacturer.
PSR-MM35 Errors: Messages and removal Status indicator The two-color PWR and OUT LEDs indicate operational readiness and the status of the enabling current path. – Blink codes of the LED indicators on the device – Error message in the PSRmotion configuration software...
200 ms to max. 10 s. 4 x flashing Wire break at L1, L2, L3 • Check the wiring at the measurement inputs – Short circuit – Cross-circuit – Wire break 59 / 86 PHOENIX CONTACT 110272_en_01...
Page 60
The password has not been confirmed. • Transmit the password again. 6 x flashing Relay error • Send the device to Phoenix Contact for testing. 7 x flashing Discrepancy error: • Check the wiring at the The signals at the measurement inputs measurement inputs differ.
Safe state in the event of For all the listed error states, the safety relay module enters the safe state. an error In the event of an error or fault that is not listed, please contact Phoenix Contact. 61 / 86 PHOENIX CONTACT...
General information Each of the presented application examples shows only one section that is relevant for the wiring of the PSR-MM35 safety relay module. Safety classification The user carries out the complete integration in the overall system and the safety classification of the overall safety function.
Page 63
Application examples Application drawing Figure 9-1 Speed monitoring of a 3-phase motor FU/FC Key: Manual acknowledgment device K1/K2 Force-guided contactors Frequency converters FU/FC Motor 63 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 Speed monitoring of a 1-phase motor Application description: – 1-phase motor – Monitoring of a speed range – Enabling of output contacts 13/14 when the following are reached: – The monitored minimum frequency – The monitored maximum frequency –...
Page 65
Application examples Application drawing Figure 9-2 Speed monitoring of a 1-phase motor 24VDC 24VDC FU/FC PSR-MM35 M M M Key: Manual acknowledgment device K1/K2 Force-guided contactors FU/FC Frequency converters Motor 65 / 86 PHOENIX CONTACT 110272_en_01...
Achievable safety integrity – Suitable up to category 3, PL d (EN ISO 13849-1), SIL 2 (EN 62061) – PSR-MM35, monitoring for maximum speed: Monitoring for maximum speed – Enabling of output contacts 13/14 when the monitored speed is reached –...
Page 67
24V DC (GND) (GND) PSR-MC30 24VDC 24VDC PSR-MM35 Key: Unlock button (release of guard-locking device) Manual acknowledgment device (PSR-MC30) Manual acknowledgment device (PSR-MM35) Interlocking device with guard locking K1/K2 Force-guided contactors FU/FC Frequency converters Motor 67 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 10 Technical data and ordering data 10.1 Technical data Supply Designation A1/A2 Rated control circuit supply voltage 24 V DC -15% / +10% (provide external fuse protection) Rated control supply current 46 mA Power consumption at 1.1 W Filter time...
Page 69
Current Max. 100 mA Inrush current Max. 500 mA Short-circuit protection Internal discharging circuit Ohmic switching frequencies 0.5 Hz Minimum ohmic load 240 Protective circuit Protection against polarity reversal, 33 V suppressor diode 69 / 86 PHOENIX CONTACT 110272_en_01...
Page 70
PSR-MM35 Times Typical response time at U 70 ms (autostart) 70 ms (manual, monitored start) Typical response time (relay outputs) “Maximum response time” Max. response time (relay outputs) under fault conditions 1.75 s (wire break) Switch-off delay 0 s ... 2 s 10% Switch-on delay 0 s ...
Page 71
Safety parameters in accordance with EN ISO 13849 Category Performance level For applications in PL e, the required demand rate for the safety function is once per month. Safety parameters in accordance with EN 62061 71 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 10.1.1 Derating The derating curves apply for the following conditions: – For enabling current path 13/14 – Devices mounted next to each other on the DIN rail without spacing – Mounting position and operation as per comment regarding the respective derating...
PSR-MM35 10.1.3 Insulation coordination The table below shows the insulation among the relay outputs and to the logic area of the device. Table 10-1 Insulation coordination A1/A2, 13/14 L1/L2/L3 Housing S34/MO A1/A2, 6 kV ST 8 kV ST 4 kV BI...
Technical data and ordering data 10.1.4 Electrical service life Figure 10-3 Electrical service life Cycles [1000] 75 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 10.1.5 Interface types according to ZVEI classification Digital inputs: S34 Source/ Interface Additional Source/ Suitable Suitable Suitable desti- type measure desti- interface interface interface nation nation type type type Destina- Source tion Interface type A – destination Parameter Min.
Page 77
100 mA Capacitive load C On request Inductive load L On request Additional measure M – Outputs are not types in accordance with IEC 61131-2 – No test pulses are emitted at the output 77 / 86 PHOENIX CONTACT 110272_en_01...
PSR-MM35 10.2 Approvals For the latest approvals, please visit phoenixcontact.net/products. 10.3 Ordering data Description Type Article No. Pcs./ Pkt. Safety relay module for sensorless speed and speed range PSR-MM35-2NO-2DO-24DC-SC 1249515 monitoring up to SIL 3, Cat. 4, PL e, 2-channel evaluation of the rotating field of AC and three-phase motors, plug-in screw terminal block, width: 12.5 mm...
² 50 mΩ Contact Total power dissipation Total Input Contact Therefore ² I 50 mΩ Total Key: Power dissipation in mW Applied operating voltage Rated control supply current Contact load current 79 / 86 PHOENIX CONTACT 110272_en_01...
MM35 STOP Figure A-1 Shutdown time for the safety function Key: Actual shutdown time for the safety function Maximum response time of the PSR-MM35 MM35 Response time of the actuator Stopping time of the machine STOP 80 / 86 PHOENIX CONTACT...
Page 81
Shutdown time of the safety function A 2.1 Maximum response time The response time of the PSR-MM35 safety relay module depends on the set parameters and on the frequency in the measuring system. Factor for the number of The “Measuring cycles” parameter (measuring accuracy) determines the duration over measuring cycles n which the measuring system generates a measured value.
Page 82
= (n +1) (1000/f +2 ms) + 15 ms MM35-max Key: Maximum response time of the PSR-MM35 when the maximum MM35-max frequency is exceeded Number of measuring cycles (software parameter) taking into consideration the parameterized frequency threshold and the...
Page 83
+1) (1000/f [Hz] 1.2 +110 ms) + 15 ms MM35-min Key: Maximum response time of the PSR-MM35 when the minimum MM35-min frequency is not reached Number of measuring cycles (software parameter) taking into consideration the parameterized frequency threshold and the...
PSR-MM35 B Revision history Revision Date Contents Page 2021-12-03 First publication 2022-03-03 Warning note extended in Section 1.3.1, “Intended use” Page 7 Section 2.4.4 Startup monitoring “Automatic acknowledgment”, note added Page 22 about calculating the response time. 84 / 86...
Page 85
The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations.
Page 86
Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com 86 / 86 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
Need help?
Do you have a question about the PSR-MM35 and is the answer not in the manual?
Questions and answers