Phoenix Contact PSR-PC20 Operating Manual

Sil coupling relay

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PSR-PC20
SIL coupling relay
Data sheet
106255_en_03
1

Description

Intended Use
The SIL coupling relay is used to adjust the power and for
electrical isolation in high- and low-demand applications.
The coupling relay safely interrupts circuits. The category 3
device is designed for installation in zone 2 potentially
explosive areas.
Possible signal generators
Failsafe controllers
Contact type
1 undelayed enabling current path
1 undelayed confirmation current path
1 digital signal output
TBUS interface for transmitting the diagnostics supply
voltage
The enabling current path drops out without delay according
to stop category 0 (EN 60204-1).
Control
Single-channel, automatic start
WARNING: Risk of electric shock
Observe the safety regulations and installation notes in the corresponding section.
Make sure you always use the latest documentation.
It can be downloaded from the product at phoenixcontact.net/products.
This document is valid for the products listed in the "Ordering data".
This document meets the same requirements as the original operating instructions with respect to the
contents.
© PHOENIX CONTACT
2018-10-19
Achievable safety integrity
Suitable for high and low-demand applications up to
SIL 3 according to IEC 61508, IEC 61511, and
IEC 50156
Additional features
Easy proof test:
   - Visually on the device
   - Evaluation of the force-guided N/C contact
Additional diagnostics status information
   - Active error acknowledgment via A1
   - Status information on M1
Integrated test pulse filter.
2 internal 5AT fuses
Corrosion protection through lacquering the printed-
circuit board
Option of screw or spring-cage terminal blocks for
plug-in
12.5 mm housing width
Approvals
  

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Summary of Contents for Phoenix Contact PSR-PC20

  • Page 1: Description

    PSR-PC20 SIL coupling relay Data sheet 106255_en_03 © PHOENIX CONTACT 2018-10-19 Description Intended Use Achievable safety integrity The SIL coupling relay is used to adjust the power and for – Suitable for high and low-demand applications up to electrical isolation in high- and low-demand applications.
  • Page 2: Table Of Contents

    PSR-PC20 Table of contents Description ..........................1 Table of contents ........................2 Ordering data .......................... 3 Technical data ......................... 3 Notes regarding documentation ....................8 Safety regulations and installation notes.................. 9 Specific terms and conditions of use for ATEX/IECEx ............11 UL notes ..........................
  • Page 3: Ordering Data

    PSR-PC20 Ordering data Description Type Order No. Pcs./Pkt. Coupling relay for SIL 3 high- and low-demand PSR-PC20-1NO-1NC-24DC- 2700577 applications, couples digital output signals to the periphery, 1 enabling current path, 1 confirmation current path, 1 digital signal output, safe state off applications, test...
  • Page 4 PSR-PC20 Relay outputs: Enabling current path Number of outputs 1 (safety-related N/O contacts: 13/14 (13F/14)) Output description 2 N/O contacts in series, without delay, floating Contact material AgSnO Switching voltage min. 12 V AC/DC max. 250 V AC/DC (Observe the load curve)
  • Page 5 PSR-PC20 Times Typical starting time with U < 100 ms (with U when controlled via A1) Typical release time with U < 35 ms (when controlled via A1) Recovery time 500 ms General data Relay type Electromechanical relay with forcibly guided contacts in accordance with IEC/EN 61810-3 (EN 50205)
  • Page 6 PSR-PC20 Ambient conditions Ambient temperature (operation) -40 °C ... 70 °C (observe derating) Ambient temperature (storage/transport) -40 °C ... 85 °C Max. permissible relative humidity (operation) 75 % (on average, 85% infrequently, non-condensing) Max. permissible humidity (storage/transport) 75 % (on average, 85% infrequently, non-condensing) Maximum altitude ≤...
  • Page 7 PSR-PC20 Alternative illustration as 1oo1 structure Equipment type Type A Safe Failure Fraction (SFF) 99.98 % SD 989.32 FIT SU 230.38 FIT DD 52.58 FIT DU 0.20 FIT Total 1272.48 FIT MTBF 76.43 Years 1.95 x 10 For use in high-demand applications, the diagnostics function must be implemented via the confirmation current path.
  • Page 8: Notes Regarding Documentation

    PSR-PC20 Notes regarding documentation Explanation of symbols used and signal words This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety measures that follow this symbol to avoid possible injury or death.
  • Page 9: Safety Regulations And Installation Notes

    PSR-PC20 Safety regulations and installation notes WARNING: Death, serious personal injury or damage to equipment Depending on the application, incorrect handling of the device may pose serious risks for the user or cause damage to equipment. • Observe all the safety notes and warning instructions provided in this chapter and elsewhere in this document.
  • Page 10 PSR-PC20 Faulty devices Safety of machines or systems The devices may be damaged following an error. Correct Draw up and implement a safety concept operation can no longer be ensured. The machine or system manufacturer and the operator are •...
  • Page 11: Specific Terms And Conditions Of Use For Atex/Iecex

    PSR-PC20 Installation in potentially explosive area Specific terms and conditions of use for ATEX/IECEx WARNING: Explosion hazard when used – The device must be connected to supply circuits whose in potentially explosive areas nominal voltage cannot be exceeded by 140 %, which Please make sure that the following notes and is caused by transient interference.
  • Page 12: Function Description

    PSR-PC20 Function description 9.5.2 Status information on M1 Signal output M1 transmits non-safety-related status Single-channel control information. The external enable signal of the failsafe controller is The signal output is active when the enabling current path is switched at A1.
  • Page 13: Function And Time Diagrams

    PSR-PC20 Function and time diagrams Basic circuit diagram 10.1 Time diagram for automatic start T-Bus A1 A1' PSR-PC20 5A T 5A T 24V DC T-Bus A2 Figure 3 Block diagram 13/14 Key: +24 V control input with active error Figure 2...
  • Page 14: Derating

    PSR-PC20 11.1 Insulation coordination Derating   A1/A2, 13,13F/14 Housing The temperature is measured at a 5 cm 31/32, M1 clearance below or to the side of the device. A1/A2, 6 kV ST 4 kV BI 31/32, M1 13,13F/14 4 kV BI Note section "Mounting positions".
  • Page 15: Load Curve

    PSR-PC20 12.2 Enabling current path 13F/14 12.2.3 Mounting position with device front facing upwards 12.2.1 Horizontal mounting position The derating curve applies for the following conditions: The derating curve applies for the following conditions: – Mounting on a lying DIN rail with the device front facing –...
  • Page 16: Operating And Indication Elements

    PSR-PC20 Operating and indication elements 14.1 Connection versions COMBICON plug-in screw terminal block COMBICON plug-in spring-cage terminal block Metal lock for fixing to DIN rail F la N IX F la N IX a rk N TA a rk N TA...
  • Page 17: Mounting And Removing

    PSR-PC20 Mounting and removing • Mount the device on a 35 mm DIN rail according to EN 60715. • To remove the device, use a screwdriver to release the snap-on foot. When using the TBUS DIN rail connector: • Plug the required number of DIN rail connectors together and push them onto the DIN rail.
  • Page 18: Wiring

    PSR-PC20 Wiring 16.1 Signal generator connection versions • Connect suitable signal generators to A1/A2. • Connect the cables to the connection terminal blocks using a screwdriver. SIS / FS-PLC AWG 24-12 PSR-...-SC 0,2-2,5 mm 7 mm 0,5-0,6 Nm Figure 14...
  • Page 19: Startup

    PSR-PC20 Startup Calculating the power dissipation • Apply the diagnostic supply voltage (24 V DC) to The total power dissipation is based on the terminal blocks 31/A2 or via the TBUS. input power dissipation, the power dissipation DGN LED lights up. of the diagnostic supply, and the contact •...
  • Page 20: Proof Test

    PSR-PC20 Proof test 19.2 Evaluation of the force-guided N/C contact Deactivate A1 (or A1'). To verify the device function, proceed according to one of Read the confirmation current path via terminal block 32 the following diagnostic options. back into a digital input of the failsafe controller.
  • Page 21: Diagnostics

    PSR-PC20 Diagnostics 20.1 Diagnostics via LEDs PWR- ERR- DGN- State Proof test Yellow on OFF A1 is activated. Diagnostics not supported in an activated state. Green on Proof test passed. Red on Proof test not passed. A1 is not activated.
  • Page 22: Application Examples

    PSR-PC20 Application examples 21.1 High-demand application with failsafe controller Application description: 24 V DC SIS / FS-PLC Logic The application example illustrates the safe disconnection of a load in high-demand mode. The safe coupling relay is controlled via a single channel using a failsafe controller.
  • Page 23 PSR-PC20 21.2 Low-demand application with failsafe controller Application description: Key: The application example illustrates the safe disconnection SIS / FS- Safety Instrumented System / of a load in low-demand mode. The safe coupling relay is failsafe controller controlled via a single channel using a failsafe controller.
  • Page 24: Attachment

    PSR-PC20 Attachment Altitude above sea Temperature derating factor level 22.1 Using PSR devices at altitudes greater than 2000 m 2000 m above sea level 2500 m 0.953 3000 m 0.906 The following section describes the special 3500 m 0.859 conditions for using PSR devices at altitudes greater than 2000 m above sea level.
  • Page 25 Text correction for the second note in the block diagram section (only in the DE document) 2019-10-19 New edition of the data sheet; ATEX/IECEx approval data added PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany 106255_en_03 25 / 25 phoenixcontact.com...

This manual is also suitable for:

Psr-pc20-1no-1nc-24dcsc

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