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Mounting and operating instructions
CONTOIL
VZD2 / VZDA2, DN 4 - 8
Table of Contents
1
Safety............................................................................................................................. 3
1.1
Intended Use ............................................................................................................................................................ 3
1.2
Notes on safety rules and symbols .................................................................................................................. 3
1.3
Safety rules and precautions .............................................................................................................................. 4
1.4
About the operating manual .............................................................................................................................. 4
2
Scope of delivery and accessories .............................................................................. 5
3
Product description ..................................................................................................... 5
3.1
Application ................................................................................................................................................................ 5
3.2
Device components ............................................................................................................................................... 5
3.3
Power supply ............................................................................................................................................................ 5
3.4
Interfaces .................................................................................................................................................................... 5
4
Mounting ...................................................................................................................... 6
5
Installation .................................................................................................................... 6
5.1
Mechanical Installation ......................................................................................................................................... 6
5.2
Electrical Installation ............................................................................................................................................ 10
6
Commissioning ........................................................................................................... 10
6.1
Display ....................................................................................................................................................................... 11
6.2
Operation of flow measuring system ............................................................................................................ 12
6.3
General overview of Menu structure ............................................................................................................. 13
6.4
Counters and instant values ............................................................................................................................. 14
6.5
Information, Operating hours and Billing .................................................................................................... 15
6.6
Loggers, unlock and Logbook ......................................................................................................................... 16
6.7
Output settings ...................................................................................................................................................... 17
6.8
Internal bus communication ............................................................................................................................. 19
6.9
Units ........................................................................................................................................................................... 20
6.10
Configuration and System settings ................................................................................................................ 21
6.11
System information .............................................................................................................................................. 22
6.12
Factory settings ..................................................................................................................................................... 22
7
Maintenance and Repair ........................................................................................... 23
7.1
Calibration ............................................................................................................................................................... 23
7.2
Service maintenance ............................................................................................................................................ 23
7.3
Spare parts .............................................................................................................................................................. 23
8
Troubleshooting and error messages ...................................................................... 24
8.1
Troubleshooting .................................................................................................................................................... 24
8.2
Alarm messages .................................................................................................................................................... 25
8.3
Error messages ....................................................................................................................................................... 25
9
Decommissioning, Dismantling and Disposal ........................................................ 26
9.1
Decommissioning ................................................................................................................................................. 26
9.2
Dismantling ............................................................................................................................................................. 26
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Summary of Contents for Aquametro CONTOIL VZD2
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Page 1: Table Of Contents
Mounting and operating instructions CONTOIL ® VZD2 / VZDA2, DN 4 - 8 Table of Contents Safety..........................3 Intended Use ................................3 Notes on safety rules and symbols ........................3 Safety rules and precautions ..........................4 About the operating manual ..........................4 Scope of delivery and accessories ................ - Page 2 Disposal ..................................26 Technical Data ......................27 10.1 Model code ................................27 10.2 Hardware characteristics ............................ 27 10.3 Electronic characteristics ............................ 28 10.4 Output and communication types ......................... 29 Appendix ........................32 11.1 Dimensional drawings ............................32 11.2 Modbus addressing ............................. 33 11.3 M-Bus addressing ..............................
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Page 3: Safety
1 Safety 1.1 Intended Use The device CONTOIL ® VZD2 is designed and solely intended for the flow and consumption meas- urement of Diesel oil and Lubrication oil. Improper or non-intended use of the device may compromise operational reliability of the device. The manufacturer accepts no liability for any resulting personal injury or material damage. -
Page 4: Safety Rules And Precautions
The manufacturer reserves the right to make changes to technical data without prior notice. The latest information and versions of this operating manual can be requested from your local dealer or can be found on our website: https://www.aquametro-oil-marine.com For smart devices scan QR code on previous page. WARNING... -
Page 5: Scope Of Delivery And Accessories
2 Scope of delivery and accessories The scope of delivery is described on the delivery note. Please check all components and parts delivered promptly after receipt of goods. Transport damage shall be reported immediately on receipt of the goods. 1 CONTOIL ®... -
Page 6: Mounting
4 Mounting CAUTION Material damage caused by neglected ambient/environment conditions Danger of malfunction or damage! Assuring accessibility for installation, operation, and maintenance • Mount to rigid object to avoid excessive vibrations • Use provided mounting holes • 1. Use provided mounting holes 5 Installation 5.1 Mechanical Installation Identify the flow measuring system and ensure that the flow measuring system is suitable for the... - Page 7 WARNING Risk of severe injury! Risk of substantial property damage! Leakage or rupture due to connections being made using force. Never attempt to overcome misalignments (lateral, angular, longitudinal, tor- • sional) using force Make sure the piping are flexible enough, if not: use compensators. •...
- Page 8 NOTE Select the flow measuring system and ancillaries according to the working conditions listed below: Flow rate (maximum expected application flow rate = maximum continuous • flow rate of flow measuring system (Qcont). Qcont shall not be exceeded Material compatibility with medium •...
- Page 9 Flushing of pipes If the pipes are to be flushed at a later stage, stop valves shall be provided on both sides of the flow measuring system. NOTICE Damage or malfunction of flow measuring system Accumulation of debris replace the flow measuring system with a spool piece •...
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Page 10: Electrical Installation
5.2 Electrical Installation NOTICE Risk of malfunction or damage Injuries due to electrical power or systems Ensure that the system is safe to work • Follow local safety guidelines • Review of technical data, chapter 8.1 • 5.2.1 Cabel configuration White supply + Brown... -
Page 11: Display
Startup and commissioning of mechanical part of flow measuring system: Open valves slowly, fill pipework gradually. Vent the installation well. NOTICE Damage or malfunction of flow measuring system Pressure surges, inclusion of air avoid pressure surges, open valves slowly • air causes measuring errors, ensure that no air is in the system during operation •... -
Page 12: Operation Of Flow Measuring System
6.2 Operation of flow measuring system 1. Scroll button 2. Enter button Use Scroll button to scroll the menu and to change field values. Use Enter button to enter submenus and to edit / confirm field entries. Backwards scroll: press and hold the Enter button, use Scroll button to scroll backwards. Return to “home”... -
Page 13: General Overview Of Menu Structure
NOTE Visibility of counters and modification of settings Counters and settings related to compensation and mass calculation, are only • visible or functional if compensation under menu “ConFIG/CM” is turned on to either “SGL OIL” or “dbL OIL” compensation NOTE Counter values for CE-MID (2014/32/EU) Only the volume counter values are valid for CE-MID compliant measurements. -
Page 14: Counters And Instant Values
6.4 Counters and instant values Menu level 1 Menu level 2 Menu level 3 description CountEr Counter values (totalizers) SUPPLY counter values of single or SL counter measured raw volume distillate fuel volume corrected heavy fuel volume corrected distillate fuel mass calculated heavy fuel mass calculated Co2 distillate fuel Co2 heavy fuel... -
Page 15: Information, Operating Hours And Billing
6.5 Information, Operating hours and Billing Menu level 1 Menu level 2 Menu level 3 description InFo only visible if an alarm or error is active A-tEMP temperature alarm A-Flow flow alarm A-SIM-P alarm when P-Out simulation is on A-SIM-F alarm when F-Out simulation is on A-o1 LI output settings need to be adjusted, out of limits... -
Page 16: Loggers, Unlock And Logbook
6.6 Loggers, unlock and Logbook Menu level 1 Menu level 2 Menu level 3 description LoGGEr Log values select log Month log data of every end of the month log data of every end of the day noon2n log data of every noon Hour log data of every end of the hour MInutE... -
Page 17: Output Settings
6.7 Output settings Menu level 1 Menu level 2 Menu level 3 description P-Out Digital pulse outputs (counting signal) select function IMPULS digital output pulses select output signal VoLuME raw volume VoL dVC volume compensated distillate fuel VoL hVC volume compensated heavy fuel MASS dVC mass calculated distillate fuel MASS hVC... - Page 18 Menu level 1 Menu level 2 Menu level 3 description S-Out Status outputs (Limits & alarms) select function LIMIT 1 1 point limit switch select signal the limit applies FLOW limit on flow Q FLOW C limit on compensated flow Qvc MASSFLO limit on mass flow Qm tEMP...
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Page 19: Internal Bus Communication
6.8 Internal bus communication Menu level 1 Menu level 2 Menu level 3 description Int-BUS Internal bus communication in single mode select function ModbuS Modbus RS485 Address (1, 1-247) Baud rate 2400 9600 19200 38400 Parity NONE EVEN M-BUS M-Bus RS485 Address (0, 0-250) Secondary address Baude rate... -
Page 20: Units
6.9 Units Menu level 1 Menu level 2 Menu level 3 description UnItS Units units for volume liter us gallon cubic meter decimals for volume value 0.001 0.01 units for mass kilogram pound decimals for mass value 0.001 0.01 units for volume flow liter per second liter per minute liter per hour... -
Page 21: Configuration And System Settings
6.10 Configuration and System settings Menu level 1 Menu level 2 Menu level 3 description ConFIG System configuration fuel compensation compensation off dbL OIL double fuel compensation (e.g. Diesel / HFO) medium/fluid selection for compensation distillate fuel oil (e.g. Diesel) heavy fuel oil (e.g. -
Page 22: System Information
6.11 System information Menu level 1 Menu level 2 Menu level 3 description SYSINFO System Information ######## Serial number System name and size ######## Customer tag name Volume of measuring chamber 0.0000 correction factor (%) min flow volume max flow volume min fluid temperature max fluid temperature dd.mm.yy... -
Page 23: Maintenance And Repair
All our flow measuring systems are calibrated in the factory. An accuracy check and recalibration is offered at Aquametro Oil & Marine AG, this is usually de- pendent on customer, operator or regulation requirements. This interval depends largely on the operating conditions, process liquid and the application the flow measuring system is installed in. -
Page 24: Troubleshooting And Error Messages
8 Troubleshooting and error messages 8.1 Troubleshooting Fault symptoms Possible causes Procedures • No reading / blank • No power supply • Check wiring, polarity display • Electronic counter • Replace complete device defective • Totalizer not running • Flow rate outside allowed •... -
Page 25: Alarm Messages
8.2 Alarm messages Temperature alarm A-tEMP Cause: Temperature outside the defined temperature range: The fluid and density values are not recalculated Action: Adjust temperature to be in normal range defined in technical specification flow alarm A-FLow Cause: Flow range exceeded: Q < 0 (return flow) or Q > Qmax Action: Check flow direction or reduce flow to max continuous flow as specified Alarm when pulse output simulation is on A-SIM-P... -
Page 26: Decommissioning, Dismantling And Disposal
9 Decommissioning, Dismantling and Disposal WARNING The device/system may be under pressure. Risk of severe injury! Carry out work only on non-pressurized systems. • When working on the device/system watch out for leaking medium. • Work may only be performed by authorized specialists in •... -
Page 27: Technical Data
10 Technical Data 10.1 Model code ® CONTOIL - 8E Calibration S standard C EU Type certificate MI005 linearized with higher accuracy Nominal Size 4mm / 1/8" 8mm / 1/4" 8E 8mm / 1/4" (extended flow) Version 1 previous (not marked, discontinued) 2 new Class standard (not marked) -
Page 28: Electronic Characteristics
10.3 Electronic characteristics Electronic Environment Maximum environment temperature Tmax °C -20 to +60 Maximum storage temperature Tmax °C -25 to +80 Maximum storage humidity, none condensing Hmax Protection class IEC60529 IP66 Safety, vibration and shock IEC68 Classification OIML R 117:2019 H2 / M2 / E1 / E2 / E3 Power supply Voltage range... -
Page 29: Output And Communication Types
10.4 Output and communication types Digital outputs The digital output has multiple functions, these and their characteristics are described hereafter. In order to set the parameters, the device must be unlocked with the user code. 10.4.1 Function: P-Out; Pulse output (counting signal) Digital pulse output (counting signal) for counting / totalizing the flow volume, compensated vol- ume, mass or Co Pulse width (t):... - Page 30 10.4.3 Function: S-Out; Limiting output (1 or 2 point) The limit switch function can be used for remote control or alarm systems. 1 Point The function Limit allows you to set an alert whenever predefined values (e.g. flow rate) are exceeded. Signal active area active...
- Page 31 Serial communication outputs 10.4.5 Modbus RTU For a list of main communication parameters see Appendix 11.2, page 33. For a complete communication table with address and data type available on request. Factory setting: RS485: Modbus RTU: Baud rate 9600 Parity even Address 10.4.6 M-Bus...
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Page 32: Appendix
11 Appendix 11.1 Dimensional drawings DN 4 G ⅛ ” thread; with VSR adapter set ( G ⅛” to M14x1.5) DN 8 M14x1.5 thread 1) G-threads have a parallel shape in accordance with the DIN-EN-ISO 228-1 standard with flank angle 55°... -
Page 33: Modbus Addressing
11.2 Modbus addressing Menu level 1 Menu level 2 Menu level 3 description Address Value Data Type CountEr Counter values (totalizers) counter values of single or SL counter measured raw volume Float32 distillate fuel volume corrected Float32 heavy fuel volume corrected Float32 distillate fuel mass calculated Float32... -
Page 34: M-Bus Addressing
11.3 M-Bus addressing Standard telegram The VZD2 has a standard telegram which can take different forms depending on the units set for the counter readings and the selected compensation. The protocol starts with the following header: 0x68 LEN LEN 0x68 0x08 PADR 0x72 ID ID ID ID MAN MAN DEV MED ACC STAT SIG SIG The data have the following appearance and are put one after the other, see table: Menu level 1 Menu level 2... -
Page 35: Settings List
11.4 Settings list Menu level 1 Menu level 2 Menu level 3 description value P-Out Digital pulse outputs (counting signal) select function Impulse IMPULS digital output pulses select output signal Volume pulse value (0.01, 0.001-1000) 0.01 pulse width (20, 2-500) F-Out Digital frequency outputs (flow signal) select function... - Page 36 Menu level 1 Menu level 2 Menu level 3 description value UnItS Units units for volume decimals for volume value 0.001 units for mass decimals for mass value 0.001 units for volume flow units for mass flow Kg/h units for temperature °C units for volume pulse units for mass pulse...
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Page 37: Certificates
12 Certificates All certificates / approvals, can be found on our website www.aquametro-oil-marine.com 12.1 EU Type examination certificate MI005 These versions (e.g., DN4 type: VZDA2-4C) of the CONTOIL ® oil flow measuring system bear the number of the type test certificate in accordance with Directive 2014/32/EU (MID) and the metro- logical CE mark. - Page 38 Aquametro Oil & Marine AG Aquametro Oil & Marine GmbH info@aquametro-oil-marine.com CH-4106 Therwil, Switzerland DE-18119 Rostock, Germany www.aquametro-oil-marine.com Phone +41 61 725 44 00 Phone +49 381 382 530 00...