Related Manuals for Hardy Barth cPP2
Summary of Contents for Hardy Barth cPP2
- Page 1 The smart charging pole cPP2 Installation and operating manual Installation and operating manual cPP2 charging pole Version: 1.0.2...
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Page 2: Contact Details
Contact Details Manufacturer: eCharge Hardy Barth GmbH Leinbergstraße 14 92262 Birgland-Schwend Phone: +49 (0) 9666 188 00 50 Fax: +49 (0) 9666 188 00 31 Web: www.echarge.de Mail: support@echarge.de Installation and operating manual cPP2 charging pole Version: 1.0.2... -
Page 3: Table Of Contents
Commissioning and charging.................24 Safety instructions for operation......................24 Charging process............................25 Charge control..............................27 RFID module..............................28 Operating state.....................29 Status-LED................................ 29 Malfunctions and solutions........................30 Technical data......................31 Standards & Guidelines..........................32 Warranty / Guarantee..................33 Notes........................35 Installation and operating manual cPP2 charging pole Version: 1.0.2... -
Page 4: Important Information
Safety instructions in this manual This instruction manual contains important information for installation and putting into operation of all charging stations of type cPP2. Please make sure to read and follow the provided safety notices in any circumstances. In particular, the warnings and safety measures clearly marked in this manual must be followed. -
Page 5: Safety Instructions On The Device
Additional safety and operating instructions are attached to and inside the charging station. These symbols have the following meaning: Attention! The cPP2 charging station may only be opened by qualified personnel who are familiar with the instruction manual (this document). Attention! Life-threatening electrical voltages occur inside the housing. - Page 6 Also note the following: • The cPP2 is protected against spray and splash water according to IP 44. However, it should not be installed in the immediate vicinity of flowing or jet water. • The cPP2 charging pole must not be installed in an explosive environment (EX area).
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Page 7: Instructions For Use / Maintenance
• Have the device repaired and/or installed by qualified personnel only. ATTENTION! This cPP2 charging station is intended for connection and operation on 230V / 400V and 50 Hz mains voltage. The supply line must be fed into the housing via a suitable cable duct or pipe on the underside. - Page 8 (such as cleaning gasoline or paint thinner), as these can cloud the displays or damage the paintwork. • DO NOT clean the cPP2 charging station with a high-pressure washer or similar device that applies high pressure to the surface of the housing.
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Page 9: Introduction
The charging stations of the cPP2 series are delivered pre-configured for a minimum of technical and temporal installation effort, with an appropriately prepared installation site. - Page 10 It is strongly recommended to NEVER operate the cPP2 in public areas WITHOUT a CYLINDER LOCK installed. The sturdy housing of the cPP2 is prepared for IP44 protection and can be installed in a suitable outdoor installation position using a concrete foundation manufactured by the operator or optionally available from eCharge.
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Page 11: Identification Of The Product Variant
Identification of the product variant The cPP2 series comprises several variants that differ in terms of charging sockets and charging power and thus serve different application profiles. For identification of the variant, there is a product type plate on the outside and inside of the housing. -
Page 12: Scope Of Delivery
Scope of delivery Your cPP2 charging station is delivered with various components that are necessary for assembly and proper operation. Therefore, immediately after unpacking, check whether the following basic components are included: Components Quantity Description cPP2 charging pole charging pole, consisting of metal housing... - Page 13 Dry granulate For dehumidifying the interior of the charging station. Minimizes the chance of undesirable effects due to 3M40460 condensation and seepage water penetration. (Recommended) Installation and operating manual cPP2 charging pole Version: 1.0.2...
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Page 14: Dimensional Drawings And Dimensions
Dimensional drawings and dimensions The cPP2 charging pole is delivered fully assembled and tested. All dimensions as well as the mounting points are shown in the following dimensional drawings. charging pole Front and side view of the cPP2 series incl. pedestal... -
Page 15: Pedestal
For mounting on a foundation sunk into the ground 100 mm 3M40434 For mounting on a foundation that is flush with the ground 40 mm 3M40430 Top and side view of the plinths: *depending on plinth height Installation and operating manual cPP2 charging pole Version: 1.0.2... -
Page 16: Foundation
The concrete of our foundation meets the strength class C 30/37 and exposure classes XC4, XF1 and WF. Technical drawing concrete foundation (all data in mm): Installation and operating manual cPP2 charging pole Version: 1.0.2... -
Page 17: Assembly And Installation
The assembly, installation and initial commissioning of the charging station must be exclusively by qualified Specialized personnel take place. The cPP2 charging pole is an electrotechnical device and is therefore subject to certain specifications for indoor and outdoor installation. Although the housing of the cPP2... -
Page 18: Socket Installation
• Select the location of the charging pole so that it is easily accessible for emergency vehicles. • The cPP2 charging pole should not be installed in areas with a high volume of people or on thoroughfares. In particular, ensure that the charging cables are laid in a clearly visible position and that passers-by or walkways are NOT obstructed by the cables. - Page 19 (e.g. with soil). Make sure that the pedestal remains level (horizontal). 5. Now place the cPP2 charging station on the stainless steel pedestal. To do this, open the housing panel of the charging pole via the swivel handle on the left side of the cPP2.
- Page 20 Make sure that the pedestal remains level (horizontal). 5. Now place the cPP2 charging station on the stainless steel pedestal. To do this, open the housing panel of the charging pole via the swivel handle on the left side of the cPP2.
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Page 21: Electrical Installation Of The Charging Pole
DANGER! Danger to life due to electric shock! Before working on the cPP2 charging pole: Disconnect the power supply and ensure that it remains permanently disconnected during work. After completion of the mechanical installation, the charging pole is connected to the power supply. - Page 22 L2 (black) L1 (brown) Description Wire colour Marking terminal block Live conductor phase 1 brown Live conductor phase 2 black Live conductor phase 3 grey Neutral conductor blue Protective conductor green-yellow Installation and operating manual cPP2 charging pole Version: 1.0.2...
- Page 23 This completes the installation of your charging pole. The back-up fuse in the supply line can be reactivated. After the mechanical and electrical installation, your charging station is ready for operation. Installation and operating manual cPP2 charging pole Version: 1.0.2...
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Page 24: Commissioning And Charging
• Make sure that the supply line is protected by suitable circuit breakers. • Make sure that the lid of the cPP2 is always closed during normal operation. • Make sure that the charging cable is not twisted and check that there is no visible damage to the cable, charging couplings, housing and charging sockets. -
Page 25: Charging Process
The type 2 charging sockets of the cPP2 are each internally equipped with a DC residual current module. This protection is a prerequisite especially if your electric vehicle itself does not provide protection against DC fault current: Information on this can be found in the manual for your vehicle and from the manufacturer or Sales partner for your vehicle. - Page 26 The cable must not be under tension during the charging process. 4. Open the cover of a charging socket on the cPP2 and insert the type 2 charging plug. NOTE! If you operate your charging station with RFID authentication or an OCPP backend, please note points 5 and 6.
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Page 27: Charge Control
Normally, the charging current of an electric vehicle is between 6 A and 32 A (varied). In addition, the cPP2 supports dynamic load management and enables, for example, avoidance of load peaks or limitation of the maximum current when several charging points are used simultaneously with a separate house connection measurement. -
Page 28: Rfid Module
In this case, contact your sales partner. For more information on the charging process, see page 25. Installation and operating manual cPP2 charging pole Version: 1.0.2... -
Page 29: Operating State
If a malfunction should occur in practice, it is indicated via the status LED in the head area of the cPP2 and via the LEDs in the RFID module. The following chapter describes how to recognise operating and error states and which measures you have to take to remedy the malfunction. -
Page 30: Malfunctions And Solutions
Malfunctions and solutions The cPP2 performs various internal test routines to ensure proper and safe operation. In order to take appropriate measures in the event of a fault and to restore operation, you must first establish beyond doubt what type of fault is present. -
Page 31: Technical Data
Technical data Product cPP2 Type 2T22 2T44 4T44 Connection terminals Terminal block, max. 5 x 50 mm (L1,L2,L3,N,PE) Rated voltage / frequency 230 / 400 V 3-phase; 50 Hz Rated current 32 A 63 A Power supply 22 kW 44 kW 44 kW Charging power max. -
Page 32: Standards & Guidelines
Standards & Guidelines The cPP2 charging station complies with the following standards and protection classes: General standards Norm Explanation 2014/30/EU EMC Directive 2011/65/EU RoHS Directive 2012/19/EU WEEE Directive ElektroG Electrical and Electronics Act Standards, protection class and degree of protection for device safety... -
Page 33: Warranty / Guarantee
Warranty / Guarantee Warranty and guarantee condition eCharge Hardy Barth GmbH grants the legally prescribed warranty period of 24 months on the present product as well as a warranty with the same duration for the country in which the product was purchased. - Page 34 Under no circumstances should you make any changes or repairs to your product yourself! The company eCharge Hardy Barth GmbH assures the proper operation of the present product after delivery within the scope of the legally valid warranty. The warranty is limited to such damage that is due to normal use and obvious material or manufacturing defects.
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Page 35: Notes
Notes ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ Installation and operating manual cPP2 charging pole Version: 1.0.2...