Gardner Denver RBS 15 Parts List Operating And Service Manual
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Gardner Denver RBS 15 Parts List Operating And Service Manual

Gardner Denver RBS 15 Parts List Operating And Service Manual

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PARTS LIST
OPERATING AND
SERVICE MANUAL
RBS
BLOWERS
Models
RBS 15-225
RB-7-100
Version 02
May 05, 2017

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Summary of Contents for Gardner Denver RBS 15

  • Page 1 PARTS LIST OPERATING AND SERVICE MANUAL BLOWERS Models RBS 15-225 RB-7-100 Version 02 May 05, 2017...

  • Page 3: Maintain Blower Reliability And Performance

    Blower MODEL and SERIAL NUMBER (see nameplate on unit). Rely upon the knowledge and experience of your AUTHORIZED DISTRIBUTOR and let them assist you in making the proper parts selection for your blower. To Contact Gardner Denver or locate your local distributor: Visit: www.contactgd.com/mobile Call: (217)222-5400...
  • Page 4 28H99 55 Gallon Drum 28H100 Drive End AEON PD Grease Description Part Number Case/10 Tubes (14oz/Tube) 28H283 Call your local Gardner Denver Distributor to place your order for Gardner Denver lubricants. Your Authorized Gardner Denver Distributor is: RB-7-100 Page 3...

  • Page 5: Foreword

    FOREWORD  blowers are the result of advanced engineering and skilled manufacturing. To be assured of receiving maximum service from this machine, the owner must exercise care in its operation and maintenance. This manual is written to give the operator and maintenance department essential information for day-to-day operation, maintenance and adjustment.

  • Page 6: Safety Precautions

    SAFETY PRECAUTIONS Safety is everybody’s business and is based on your use of good common sense. All situations or circumstances cannot always be predicted and covered by established rules. Therefore, use your past experience, watch out for safety hazards and be cautious. Some general safety precautions are given below: Failure to observe these notices could result in injury to or death of personnel.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS MAINTAIN BLOWER RELIABILITY AND PERFORMANCE..................2 FOREWORD ................................4 SAFETY PRECAUTIONS ............................5 INTRODUCTION ................................8 SECTION 1, EQUIPMENT CHECK ...........................9 SECTION 2, INSTALLATION ..........................11 SECTION 3, LUBRICATION ........................... 17 SECTION 4, OPERATION ............................21 SECTION 5, MAINTENANCE ..........................25 SECTION 6, DISASSEMBLY INSTRUCTIONS .....................
  • Page 8 FIGURE 4-1 – MAXIMUM / MINIMUM OPERATING LIMITATIONS…………………………………………………………... 21 FIGURE 5-1 – MAINTENANCE CHECK LIST ........................... 25 FIGURE 7-1 – RBS 15-225 SECTIONAL DRAWINGS ......................28 FIGURE 7-2 – RBS 35-106 SECTIONAL DRAWINGS ......................30 FIGURE 7-3 – RBS 115-225 SECTIONAL DRAWINGS ......................33...

  • Page 9: Introduction

    INTRODUCTION YOUR KEY TO TROUBLE FREE SERVICE Thank you for investing in Gardner Denver quality. The Gardner Denver reputation for rugged dependability has been earned by over 50 years of service in demanding, industrial operations where downtime cannot be tolerated and efficient blower performance is expected.

  • Page 10: Section 1, Equipment Check

    STORAGE Your Gardner Denver Blower was packaged at the factory with adequate protection to permit normal storage for up to six (6) months. If the unit is to be stored under adverse conditions or for extended periods of time, the following additional measures should be taken to prevent damage.
  • Page 11 Blower inlet and outlet are temporarily capped to keep out dirt and other contaminants during shipment. These covers must be removed before start-up. The internal surfaces of all RBS units are mist sprayed with a rust preventative to protect the machine during shipment.

  • Page 12: Section 2, Installation

    SECTION 2 INSTALLATION LOCATION Install the blower in a well lit, clean dry place with plenty of room for inspection and maintenance. FOUNDATIONS For permanent installation we recommend concrete foundations be provided, and the equipment should be grouted to the concrete. It is necessary that a suitable base be used, such as a steel combination base under blower and motor, or a separate sole plate under each.

  • Page 13: Drive Installation

    FIGURE 2-1 – BLOWER MOUNTING CONFIGURATIONS 4. Secure the mounting feet capscrews to the torque value in Figure 7-9. NOTICE When changing mounting configuration, it may be necessary to reposition breather/oil fill (B), oil level gauge (H) and drain plug (A). Refer to Figure 3-1, for correct location. DRIVE INSTALLATION When selecting a V-belt drive, check to be sure the shaft overhung load limitation is not exceeded.

  • Page 14: Piping

    Exceeding overhung load limitations leads to unwarrantable premature bearing failure and shaft breakage. The location of the sheave on the blower shaft greatly affects the stress in the shaft. The optimum blower sheave positioning is as close as possible to the blower drive cover. The calculated shaft load must not exceed the maximum allowable load listed in Maximum Belt Load Chart, FIGURE 2-2.

  • Page 15: Figure 2-2 - Belt Drive Overhung Load Calculations

    FIGURE 2-2 – BELT DRIVE OVERHUNG LOAD CALCULATIONS RBS OVERHUNG LOAD Lbs. =Max load at z=0 (see table in next page) RB-7-100 Page 14...
  • Page 16 RBS OVERHUNG LOAD RB-7-100 Page 15...

  • Page 17: Air Filters And Filter Silencers

    AIR FILTERS AND FILTER SILENCERS Servicing the air filters is one of the most important maintenance operations to be performed to insure long blower life. Servicing frequency of filter elements is not time predictable. A differential pressure indicator, with a continuous gauge reading, should be installed across the inlet filter.

  • Page 18: Section 3, Lubrication

    SECTION 3 LUBRICATION A. OIL DRAIN PLUG B. BREATHER/OIL FILL C. OIL LEVEL GAUGE FIGURE 3-1 – LUBRICATION DRIVE END LUBRICATION (For Dual Splash Lube Blowers) At the drive end, the bearings are lubricated by the slinger, which must be on the lowest rotor when in a vertical configuration.

  • Page 19: Gear End Lubrication

    RBS Series, Dual Splash Lube Blower Oil Capacities Approximate Sump capacity in pints or ounces HORIZONTAL CONFIGURATION VERTICAL CONFIGURATION SIZE GEARS DRIVE TOTAL GEARS DRIVE TOTAL 15-25 0.8 PT (13 oz.) 0.6 PT (11 oz.) 1.5 PT (24 oz.) 0.4 PT (7 oz.) 0.2 PT (4 oz.) 0.6 PT (11 oz.) 35-45-46...

  • Page 20: Figure 3-3 - Aeon Pd Synthetic Lubricant

    RECOMMENDED LUBRICANT AEON PD Synthetic Blower Lubricant is recommended. Refer to FIGURE 3-3, for AEON PD, AEON PD-FG (Food Grade) and AEON PD-XD (Extreme Duty) part numbers. Order AEON PD from your Gardner Denver Distributor or call Gardner Denver directly.

  • Page 21: Recommended Lubricant

    AEON PD Synthetic Lubricant should be drained after 6000 hours of operation. Re-fill with fresh AEON PD oil. If mineral oil is used, perform the above oil change maintenance every 1500 hours. Recommended service intervals are for normal blower operating conditions. Severe operating conditions may warrant more frequent oil changes.

  • Page 22: Section 4, Operation

    SECTION 4 OPERATION Future operating problems can be avoided if proper precautions are observed when the equipment is first put into service. Before starting under power, the blower should be turned over by hand to make certain there is no binding or internal contact.

  • Page 23: Operation

    14.5 2400 15.95 14.5 302 (2) 10.15 1800 14.5 15.95 14.5 302 (2) 2000 10.15 14.5 1500 302 (2) 15.95 14.5 14.5 1200 302 (2) 15.95 10.15 DO NOT EXCEED THESE LIMITS NOTICE Blower speed, line losses, elevation, and increased inlet temperatures will affect the maximum operating limitations.

  • Page 24: Blower Startup Checklist

    BLOWER STARTUP CHECKLIST This startup procedure should be followed during the initial installation and after any shutdown periods or after the blower has been worked on or moved to new location. It is suggested that the steps be followed in sequence and checked off (√) in the boxes provided.

  • Page 25: Safety Precautions

    SAFETY PRECAUTIONS Do not operate blower with open inlet or outlet port. Do not exceed specified vacuum or pressure limitations. Do not operate above or below recommended blower speed range. Blower is not to be used where non-sparking equipment is specified. Do not operate without belt guard or coupling shield.

  • Page 26: Section 5, Maintenance

    SECTION 5 MAINTENANCE FIGURE 5-1 – MAINTENANCE CHECK LIST RB-7-100 Page 25...

  • Page 27: Section 6, Disassembly Instructions

    SECTION 6 DISASSEMBLY AND ASSEMBLY INSTRUCTIONS Disassembly the blower within the guarantee period results in the cancellation of the guarantee. Disassembly, repair work and reassembling of the blower must be carried out only by qualified personnel and with the aid of suitable equipment and relevant manual. This manual provides both the assembly and disassembly operations necessary for ordinary maintenance.
  • Page 28 Do not damage the lip of the ring 43 or the seal faces of the mechanical seal for /TMS version Secure the sump 12A with the relevant screws. REINSTALL THE BLOWER Couple the motor as shown in paragraph 4.4.1 04.4.2 Refill the sump 12A with new lubricating oil as per paragraph 6.1.2.

  • Page 29: Section 7, Parts List

    SECTION 7 PARTS LIST 7.1 RBS 15-25 Sectional drawing, FIGURE 7-1 RB-7-100 Page 28...
  • Page 30 RBS 15 RBS 25 Item Description Qty. Part Number Part Number CASING ..........RB3204510301 RB3204520301 SHAFT+ROTOR P........ RB3195680305 RB3195700305 SHAFT+ROTOR S........ RB3195690305 RB3195710305 COVER DRIVE SIDE ......RB3215430301 RB3215430301 COVER DRIVEN SIDE ......RB3215430301 RB3215430301 DRIVING GEAR ........

  • Page 31: Figure 7-2 - Rbs 35-106 Sectional Drawings

    7.2 RBS 35-106 Sectional drawing, FIGURE 7-2 RB-7-100 Page 30...
  • Page 32 RBS 35 RBS 45 RBS 46 RBS 55 RBS 65 RBS 66 Item Description Qty. Part Number Part Number Part Number Part Number Part Number Part Number CASING ..........RB3175780301 RB3210300301 RB3210310301 RB3166260301 RB3181710301 RB3181720301 SHAFT+ROTOR P........RB3202400305 RB3202420305 RB3202440305 RB3263010305 RB3263030305...
  • Page 33 RBS 75 RBS 85 RBS 86 RBS 95 RBS 105 RBS 106 Item Description Qty. Part Number Part Number Part Number Part Number Part Number Part Number CASING ..........RB3272480301 RB3181510301 RB3181520301 RB3128190301 RB3206470301 RB3206480301 SHAFT+ROTOR P......... RB3181240305 RB3181260305 RB3181280305 RB3206490305 RB3206510305...

  • Page 34: Figure 7-3 - Rbs 115-225 Sectional Drawings

    7.3 RBS 115-225 Sectional drawing, FIGURE 7-3 RB-7-100 Page 33...
  • Page 35 RBS 115 RBS 125 RBS 135 RBS 145 Item Description Qty. Part Number Part Number Part Number Part Number CASING ..........RB3129280301 RB3191850301 RB3166290301 RB3194560301 SHAFT+ROTOR P......... RBAR3186160001 RBAR3186180001 RBAR3186380001 RBAR3186400001 SHAFT+ROTOR S......... RBAR3186170001 RBAR3186190001 RBAR3186390001 RBAR3186410001 COVER DRIVE SIDE ......RB3186740301 RB3186740301 RB3186770301...
  • Page 36 RBS 155 RBS 165 RBS 175 RBS 205 RBS 225 Item Description Qty. Part Number Part Number Part Number Part Number Part Number CASING ..........RB3194570301 RB3163390301 RB3242100301 RB3255340301 RB3312310301 SHAFT+ROTOR P......... RBAR3186420001 RBAR3245220001 RBAR3245240001 RBAR3245260001 RBAR3245280001 SHAFT+ROTOR S......... RBAR3186430001 RBAR3245230001 RBAR3245250001...
  • Page 37 OVERHAUL KIT RB-7-100 Page 36...
  • Page 38 RB-7-100 Page 37...
  • Page 39 RB-7-100 Page 38...
  • Page 40 GENERAL PROVISIONS AND LIMITATIONS Gardner Denver (the “Company”) warrants to each original retail purchaser (“Purchaser”) of its products from the Company or its authorized distributor that such products are, at the time of delivery to the Purchaser, made with good material and workmanship. No warranty is made with respect to: Any product which has been repaired or altered in such a way, in the Company’s judgment, as to affect the product...
  • Page 42 For additional information, contact your local representative or visit: www.contactgd.com/mobile ©2012 Gardner Denver, Inc. Printed in U.S.A.

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