Related Manuals for Gardner Denver DuroFlow 45 Series
Summary of Contents for Gardner Denver DuroFlow 45 Series
- Page 1 PARTS LIST OPERATING AND SERVICE MANUAL 45 SERIES BLOWERS Models: GGD_ _D_ D- - 9- - 611 Version 03 November, 2005...
- Page 2 Remanufacturing Center in Indianapolis, IN, Extensive Testing Gardner Denver is committed to supplying you with the Gardner Denver performs testing that repair houses highest quality, factory remanufactured DuroFlow just don’t do. Magnaflux and ultrasonic inspection spot...
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Page 3: Gardner Denver Lubricant Order Information
Description Part Number 1 Quart 28H97 Case/12Quarts 28H98 5 Gallon Pail 28H99 55 Gallon Drum 28H100 Call your local Duroflow Distributor to place your order for Gardner Denver lubricants. Your Authorized Gardner Denver Distributor is: D- -9- -611 Page ii... - Page 4 FOREWORD Duroflow blowers are the result of advanced engineering and skilled manufacturing. To be assured of receiving maximum service from this machine, the owner must exercise care in its operation and maintenance. This book is written to give the operator and maintenance department essential information for day-to-day operation, mainte- nance and adjustment.
- Page 5 SAFETY PRECAUTIONS Safety is everybody’s business and is based on your use of good common sense. All situations or circumstances cannot always be predicted and covered by established rules. Therefore, use your past experience, watch out for safety hazards and be cautious. Some general safety precautions are given below: Failure to observe these notices could result in injury to or death of personnel.
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Page 6: Table Of Contents
........Gardner Denver Lubricant Order Information . -
Page 7: Foreword
Trouble Shooting ......Lubricant Order Information, Gardner Denver ..LUBRICATION, SECTION 3 . -
Page 8: List Of Illustrations
LIST OF ILLUSTRATIONS D300GGD074- -A (Ref. Drawing) Figure 1--1 Blower Configuration Changes ............Figure 1--2 Outline . -
Page 9: Matrix/Menu
DUROFLOW BLOWERS - - 45 SERIES MATRIX/MENU NOTICE TO CUSTOMER -- To find the construction op- tions for your blower unit, FILL IN THE BALANCE OF LET- __ __ __ __ __ __ __ __ __ __ __ TERS OR NUMBERS FROM YOUR UNIT NAMEPLATE COLUMN NUMBER: FOLLOW THE LINE DOWN AND OVER FROM EACH SPACE THUS FILLED IN TO FIND THE APPROPRIATE... -
Page 10: Introduction
The purpose of this manual is to help you properly that has been carefully manufactured and thoroughly install, operate and maintain your DuroFlow blower. It tested at the state-of-the-art Gardner Denver Blower is essential that you review all sections of this manual Factory in Sedalia, Missouri. -
Page 11: Section 1, General Information
SECTION 1 GENERAL INFORMATION INSPECTION STORAGE Your DuroFlow blower was packaged at the factory with Before uncrating, check the packing slip carefully to be adequate protection to permit normal storage for up to sure all the parts have been received. All accessories six (6) months. -
Page 12: Blower Mounting Configurations
VERTICAL TOP ROTATES LEFT TO BECOME HORIZONTAL LEFT VERTICAL BOTTOM ROTATES LEFT TO BECOME HORIZONTAL RIGHT SHAFT ROTATION KEY: CW = CLOCKWISE CCW = COUNTERCLOCKWISE NOTE: When changing configurations be sure to relocate the Oil Fill, Oil Drain and Breather Filters into their proper position. 45 Series blowers require a mounting foot change with a configuration change. -
Page 13: Outline
FIGURE 1- - 2 - - OUTLINE D- -9- -611 Page 5... -
Page 14: Blower Outline Dimension Chart
BLOWER OUTLINE DIMENSION CHART Models Dimensions 4504 4506 4509 4512 4518 17.84 21.34 24.34 27.34 33.42 16.37 16.37 16.37 16.37 16.37 10.50 10.50 10.50 10.50 12.12 3.13 4.63 4.63 4.63 4.63 DIA. 1.4375 1.4375 1.4375 1.4375 1.4375 9.75 9.75 9.75 9.75 13.00 17.50... -
Page 15: Section 2, Installation
SECTION 2 INSTALLATION LOCATION the blower. See FIGURE 1-- 1, page 4, for additional configuration information. Whenever possible, install the blower in a clean and dry When converting 45 series blowers from vertical to place that is both well lighted and well ventilated. horizontal configurations, the horizontal mounting feet Provide plenty of room for easy inspection and mainte- are required. - Page 16 Dimensions Maximum Gear (Inches) Allowable Diameter Moment Series (Inches) (LB--IN) 7.38 2.75 3591 * 4504 5.88 2.75 3591 Only * Applies to 4504 only. MAXIMUM ALLOWABLE MOMENT DRIVE SHAFT ILLUSTRATION 0.000 1.000 0.250 0.966 0.500 0.926 0.750 0.879 1.000 0.823 1.250 0.751 0.025...
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Page 17: Piping
Thoroughly clean all system piping PIPING internally before connecting to the DuroFlow 45 series, 4504 through 4512 blowers, can blower. accept a variety of inlet and discharge connectors. DUROFLOW INLET AND DISCHARGE CONNECTORS... -
Page 18: Section 3, Lubrication
SECTION 3 LUBRICATION All DuroFlow blowers are splash oil lubricated at both the gear and drive ends. Oil is distributed around the gear housing and drive end chamber by the gears and specially designed oil flingers. Machines are shipped without oil in the sumps. -
Page 19: Air Seal Vent Systems
must be left open to atmosphere. Do not plug these vent holes (see FIGURE 1-- 2, page 5). Flush the oil whenever a change is made from one type of oil to another. Do not plug vent holes or oil sumps Flush the oil whenever a change is made from one type may pressurize causing loss of oil, of oil to another. - Page 20 Blower Ambient Temperature Discharge Temperature Less than10_ F * 10_ F to 32_ F ** 32_ F to 90_ F Greater than 90_ F Less than 32_ F ISO 100 } ISO 100 } (0_ C) 32_ F to 100_ F ISO 100 } ISO 100 } ISO 150 }...
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Page 21: Section 4, Operation
SECTION 4 OPERATION Future operating problems can be avoided if proper precautions are observed when the equipment is first put into service. Relief valves should be placed as close as possible to the blower inlet Before starting under power, the blower should be turned over by hand to make certain there is no binding, on vacuum systems or discharge on or internal contact. -
Page 22: Figure 4--1 Maximum Operating Limitations
MAXIMUM OPERATING LIMITATIONS Differential Dry * Pressure Vacuum Discharge Size In HG Temperature _F 4504 4000 4506 4000 4509 4000 4512 4000 4518 4000 DO NOT EXCEED THESE LIMITS * Increased vacuum levels are attainable with water injection. Contact your DuroFlow Distributor. Blower speed, line losses, elevation, and increased inlet temperatures affect actual blower performance. -
Page 23: Blower Startup Checklist
BLOWER STARTUP CHECKLIST This startup procedure should be followed during the initial installation and after any shutdown periods or after the blower has been worked on or moved to a new location. It is suggested that the steps be followed in sequence and checked off ( ) in the boxes provided. -
Page 24: Section 5, Maintenance And Troubleshooting
SECTION 5 MAINTENANCE AND TROUBLESHOOTING Your DuroFlow blower has been designed, manufac- Drain and refill the blower with fresh AEON PD tured and tested to precise specifications. Every Lubricant every 6000 hours of operation, 1500 DuroFlow blower is backed by over 70 years of proven hours if using mineral based lubricant. - Page 25 PROBLEM POSSIBLE CAUSES SOLUTION Insufficient assembled Return for Warranty. (See page 18.) Rotor contact clearances. with housing Case or frame distortion. Remove all mounting and pipe strains. or endplate. Excessive operating pressure. Remove cause. Excessive operating temperature. Remove cause. Material ingestion through the Replace worn inlet and inline filters.
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Page 26: Section 6, Service Options
SECTION 6 SERVICE OPTIONS Factory Remanufactured Blower Program STOP Center for a core credit. Your total cost for a factory remanufactured blower, after core credit, is significantly less than a new machine. You have turned to the service section because you have a blower problem that requires the blower to be mechanically adjusted or repaired. -
Page 27: Parts Ordering Instructions
normal wearing parts needed to overhaul your Parts Ordering Instructions DuroFlow blower: Oil seals, air seals, bearings, When ordering parts, indicate the model and serial spacers, gaskets, and Belleville timing spring. Kits do number from the blower nameplate and identify the not include inlet and outlet gaskets. -
Page 28: 45 Series Duroflow Blower
SECTION 7 PARTS LIST AND EXPLODED VIEW 45 SERIES DUROFLOW BLOWER EXPLODED VIEW 304GGD810- -D (Ref. Drawing) D- -9- -611 Page 20... - Page 29 Order by Part Number and Description. Reference Numbers are for your convenience only. Size Size Size Size 4504 4506 4509 4512 Ref. GGDA_DA GGDB_DA GGDC_DA GGDD_DA Name of Part Qty. Part No. Part No.. Part No. Part No. CYLINDER- -AIR .
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Page 30: Series Duroflow Blower -- Model 4518 Blower
45 SERIES DUROFLOW BLOWER EXPLODED VIEW - - MODEL 4518 BLOWER 305GGD810- -D (Ref. Drawing) D- -9- -611 Page 22... - Page 31 Order by Part Number and Description. Reference Numbers are for your convenience only. Size 4518 Ref. GGDE_DA Name of Part Qty. Part No. CYLINDER- -AIR ............315GGD002 ROTOR GROUP .
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Page 32: Warranty
GENERAL PROVISIONS AND LIMITATIONS Company’s judgment is proved not to be as warranted. Labor shall be limited to the amount specified in the Gardner Denver (the “Company”) warrants to each origi- Company’s labor rate schedule. nal retail purchaser (“Purchaser”) of its new products... -
Page 33: Warranty Registration
Please register your DuroFlow Blower with our Factory Service & Warranty Department. Complete the warranty registration information below and fax it to Gardner Denver. Thanks again for the privilege of serving you with quality from DuroFlow. - Page 34 NOTES: __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________...
- Page 35 1800 Gardner Expressway, Quincy, Illinois 62305 Phone (800) 682-9868 • Fax (217) 221-8780 E-mail: pd.blowers@gardnerdenver.com Visit our web site: www.gardnerdenver.com Sales and Service in all major cities Specifi cations subject to change without notice © Copyright 2005 Gardner Denver, Inc. Litho in U.S.A.