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BST EKR 1500PDP Translation Of The Original Operating Manual

Integrated profibus dp module, analogue sensors and ccd 2004
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Web guiding system EKR 1500PDP
with analogue sensors and CCD 2004 H
BST-Web Guiding System
EKR 1500PDP
with integrated Profibus DP module,
analogue sensors and CCD 2004
Translation of the Original
Operating Manual
BST Servo-Technik GmbH
Heidsieker Heide 53
D-33739 Bielefeld, Germany
Telephone: ++49 (0) 5206/999 – 0
Fax:
++49 (0) 5206/999 – 999
E-Mail:
info@bst-servo-technik.com
EDV-No.: MD.088.01.01
Issue:
14.08.2000

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Summary of Contents for BST EKR 1500PDP

  • Page 1 Operating Manual BST Servo-Technik GmbH Heidsieker Heide 53 D-33739 Bielefeld, Germany Telephone: ++49 (0) 5206/999 – 0 Fax: ++49 (0) 5206/999 – 999 E-Mail: info@bst-servo-technik.com Web guiding system EKR 1500PDP EDV-No.: MD.088.01.01 with analogue sensors and CCD 2004 H Issue: 14.08.2000...
  • Page 2 Commander are equipped with LEDs (light-emitting diodes). The different operating states of the LEDs are represented as follows: LED off LED constantly lighted = activated phase LED blinking Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 3: Table Of Contents

    Change of web material 5-12 Watchdog function 9-12 Operation of the Profibus DP module 11-12 Remote control Trouble shooting Maintenance De-commissioning Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 0 with analogue sensors and CCD 2004 H Date: 14.08.00 Page:...
  • Page 4 Annex A2: General plan Annex A3: Types of Profibus-DP cables Software version 1xx-xx: Annex 1: BST standard assignment Annex 2: Signification of channel assignment Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 0 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 5: Description

    1 Description 1.1 General The EKR 1500PDP system is a microprocessor-controlled web guiding system. This guiding system may be used for: · web edge guiding (right or left) · center-line guiding ·...

  • Page 6: Signification Of The Keys On The Front Panel

    Increase of gain Manual shifting Shifting of guiding point to the right Decrease of gain Increase of S-C transducer gain Decrease of S-C transducer gain Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 1 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 7: Signification Of The Led's On The Front Panel

    · additional indications of the LEDs for gain and shifting of the guiding point see points 5.10.3, 6.1.3, 6.2 and 6.3. 10 11 12 13 14 15 16 17 18 19 Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 1 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 8: Position Of The Profibus-Dp Board In The Terminal Cover

    Profibus. 1.7 Safety instructions Installation of the BST equipment into the production machine according to the relevant rules (EN 294, EN 349) and the specific branch-oriented regulations for prevention of accidents, such as: · Safety distances between BST equipment and customer´s specification, e.

  • Page 9: Emissions

    · Before commissioning remove transport safety devices (if present). 1.7 Emissions The A-rated equivalent continuous sound level of the equipment is lower than 70 dB(A). Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 1 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 10: Technical Data

    2x ± 9,75V or 0...+ 9,75V, individual adjustable 2x ± 11,75V 1x NAMUR adaptation with output ± 11,75V tacho input for motor powered actuator Interface: serial interface RS485 for BST module bus Protection class: IP 54 Ambience temperature: 0 - max. 45 deg.C...
  • Page 11 5 – 90%, non condensed Dimensions: W = 25 mm (standard application) H = 57 mm L = 85,5 mm Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 2 with analogue sensors and CCD 2004 H Date: 14.08.00 Page:...
  • Page 12 0,8 mm Sensor resolution: 2000 pixel Exposure time: min. 1 ms max. 20 ms Interface: serial interface RS485 for BST module Protection class: IP54 Ambience conditions: temperature: 0 – 45 deg.C atmospheric humidity: 5 – 90%, non condensed Weight: 845g 2.7 Pneumo-electronic...

  • Page 13: Transportation/Storage

    · as component parts in standard cardboard boxes with cellular lining material If the unit is not incorporated immediately, it should be stored in a dry room until mounting. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 3 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 14: Mounting

    Mounting 4 Mounting/Installation 4.1 Location requirements The EKR 1500PDP has to be installed in a dry, vibration-free area. Ambience conditions: temperature: 0 – 45 deg.C atmospheric humidity: 5 – 90%, non condensed 4.2 Mounting plan M4 or Ø 5 housing EKR 1500PDP Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01...

  • Page 15: Installation

    SEN SOR LEFT protective coductor (C) to the housing connector. S - C BRI GH T DAR K Close terminal compartment (A). Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 4 with analogue sensors and CCD 2004 H Date: 14.08.00 Page:...

  • Page 16: Installation Of Emc-Wiring

    Screw down the cable gland and then pin up the ferrite core to the end of the cable, according to the drawing. figure 5 figure 6 Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 4 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 17 ZT 6.008 has to be attached to a vibration-free surface. Make sure that free access to the interior of the box is possible after having removed the cover. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 4 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 18: Start-Up

    Interface channel 2 Interface channel 3 reserved Use an interface channel only once per BST guiding system. That means an unused interface channel has to be selected for start-up. The following interface channels are reserved for older BST interface modules: S2.2...
  • Page 19 With software version 1xx-xx the BST standard assignment can be switched over by means of the corresponding command number and the BCD switch S3. The channel assignment can be switched over by means of a command number of the BST receiving frame only in switch position 0. position S3...
  • Page 20 BUS_OFF No valid telegrams are recognized on the Profibus BLINKER PDP module is waiting for a parametrization resp. configuration Profibus runs ‘OK’ Status BST module bus / interface status indication PRG_OK BLINKER The program of the PDP module runs ‘OK’...
  • Page 21 EKR has recognized a directional error during the drive of the actuating device 1111 1111 PDP module can’t transmit data from BST receiving frame fast enough as system commands to the EKR (system-command-buffer overflow) (H9 = LSB, H16 = MSB) Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01...

  • Page 22: Programmable Logical Control (Plc)

    Lamp 1 always on, lamp 2 always off Lamp 1 always off, lamp 2 always on Lamp 1 and 2 always on Choice of the lamps automatically Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 23 I-O module (1/2) locking from FVG 1000 module FVG 1000 module internal locking of the EFE1 entered blinker blinker blinker blinker Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00 Page: 6/23...
  • Page 24 (LED is lighting). LED extinguishes if a failure occurs (see also chapter 8 ‘Trouble shooting’). 2. Lay jumpers according to the application The EKR 1500PDP (standard version with electric motor powered actuator) is preset by manufacturer as follows: Socket JX1:...

  • Page 25: Sensor Adjustment

    With the AVO still connected turn potentiometer on the PCB to give a reading of -5V. · Reposition the PCB and attach the cover plate. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 26: Basic Set Up

    · non material in viewing range of edge sensors · clean the lenses of the edge sensors and camera CCD 2004 · set remote precision adjusting device to center position (if present) Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 27 6. Cover edge sensor completely again. ENTER Press key ‘ENTER‘. The basic initialisation is completed and will only repeated when additional components are connected. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 28: Determine Desired Sense Of Rotation

    The material SET UP has to be carried out only in the presence of · pneumatic sensors or · transparent web material with optical sensing system or · sound transmitting web material with ultrasonic sensing system. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 29 5. Cover the sensor with the material to be guided! ENTER Press key ‘ENTER’. The SET UP is now completed, and the guiding system may be put into operation. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 30 7. Cover completely the sensors with the material to be guided! ENTER Press key ‘ENTER’. The SET UP is now completed, and the guiding system may be put into operation. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 31 Decrease adjustment of gain with key ‘MINUS’, until the guiding operates ‘stable’. If slow guiding reaction is desired, the gain may still be reduced further. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 32 If slow guiding reaction is desired, the gain may still be reduced further. ENTER 4. Press key ‘ENTER’. The adjustment is finished. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 33: Electric Powered Actuators

    S1.2 = OFF S1.5 = OFF S1.5 = OFF Set jumper ‘A’ Set jumper ‘A’ Set jumper ‘D-E’ Set jumper ‘D-E’ Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00 Page: 16/23...

  • Page 34: Hydraulic Powered Actuators

    EH-St 9/3 SV 1-10 HR 024 0 = „low“ low: min. -30V, max. +4V 1 = „high“ high: min. +8V, max. +35V Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00 Page:...

  • Page 35: Preparation For Bs 100 And Zt 6008

    LED OK is lighted. Attention! Never clean the edge sensor with compressed air! It will destroy the pressure pick up! Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 36: Start-Up Of Camera Ccd 2004

    The distance is correct when both lamps shine on the common light spot. During operation, there will be no need to alter the distance. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 37 3. Lay clean white and not shining paper (e.g. business card) onto the stretched web within the viewing range of the CCD 2004 camera. Example 1: white paper fixed at scanning position Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 38 After completion of the white balance, the entire LED array at the CCD 2004 camera is blinking again. SET UP 5. Press key 'SET UP'. The white balance is finished. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 39 If the LEDs display is thus this indicates that no sufficient contrast has been found. The SET UP must be carried out again. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 40 'stable'. If slow guiding reaction is desired, the gain may still be reduced further. ENTER 4. Press key 'ENTER'. Gain has been stored. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 5 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 41: Operation

    Manual positioning Press key ‘MAN’. Manual positioning of the actuator 1. Press key ‘MAN’. 2. Adjust positioning with key ‘PLUS’ or ‘MINUS’. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 6 with analogue sensors and CCD 2004 H Date: 14.08.00 Page:...
  • Page 42 SET UP. Manual settings are not required. 6.1.3 Setting and control functions Adjustment of gain · optimisation: during operation see point 5.6.3 · for analogue servo-center transducer see point 5.6.4 Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 6 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 43 If the ‘remote precision adjustment EFE 1’ is connected, the shifting of guiding point will occur only via EFE 1. Keys ‘PLUS’ and ‘MINUS’ are then out of function! Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 6 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 44: Test Of Material Contrast And Scanning

    6.3.1 Procedure for web edge guiding or center-line guiding Sensor SET UP has to be carried out according to point 5.6.1.1 or 5.6.1.2. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 6 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 45 LED ‘OFF’ (dark) digital SET UP line LED is blinking Thereafter the LEDs indicate the position of the line or edge. 4. Set-up is finished. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 6 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 46 3. Press key ‘SET UP line’ for at least 2 seconds. The LEDs are blinking during SET UP as follows: Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 6 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 47 The LEDs are blinking during SET UP as follows: 4. The LED on the face indicates the analog mode. The remaining LEDs indicate the position of the edge. 5. SET UP is completed. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 6 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 48 LED display Line dark Line bright LED display LED display First bright line Edge bright/dark = LED ‘ON’ = LED ‘OFF’ Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 6 with analogue sensors and CCD 2004 H Date: 14.08.00 Page: 8/12...

  • Page 49: Watchdog Function

    The watchdog function can be activated with Analog Interface module from software version L0010201. The function can be activated for applications with T62D1 (line) but is not operative for the time being. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 6 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 50 (position can be determined by means of the LEDs on the front panel of the amplifier). 4. Press key 'watchdog'. Watchdog function is activated. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 6 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 51: Operation Of The Profibus Dp Module

    Furthermore the „buffer full bit“ which evaluates data received from the Profibus and indicates whether the internal buffer in the PDP module is full can be read in the status in the BST transmission frame. The BST standard assignment can be switched over by means of the corresponding number and the BCD switch S1.
  • Page 52 6.5.2 Software version 2xx-xx Programming of the data and the commands to be moved is carried out by the manufacturer according to the problem definition. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 6 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 53: Remote Control

    Remote Control 7 Remote Control Truth table for the remote control inputs EKR 1500PDP (e.g. activation by PLC): terminal 31 = +24V non regulated supply terminal 38 = GND (0V) Terminal Function Automatic Manual Servo-Center (S-C) Edge left Edge right...

  • Page 54: Trouble Shooting

    (approx. 80% of the measuring automatically. range). (Actual position of the web edge is not taken over but the next valid position) Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 8 with analogue sensors and CCD 2004 H Date: 14.08.00 Page:...
  • Page 55 The set-up values stored in the camera are Repeat white balance and obsolete. The error can be caused by a faulty material set-up. camera for example. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 8 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 56 ( acc. to DIN 19245 ) Header of user-diagnosis ( acc. to DIN 19245 ) No data connection to the EKR ( Octet 8 = 254 ) Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: 8 with analogue sensors and CCD 2004 H Date: 14.08.00...

  • Page 57: Maintenance

    9.2 Profibus DP module The Profibus DP module is maintenance-free. 9.3 Camera CCD 2004 BST can deliver spare lamps if lamp(s) within the camera CCD 2004 break down. For replacement of lamp(s) have to be used separate instructions: · CCD 2004 up to hardware version G: V3D.011.01.03 ·...

  • Page 58: Commissioning

    The disposal of which is subject to the relevant legal rules and regulations. Returning the equipment to BST International GmbH is possible by prior arrangement. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01...
  • Page 59 Annex A1: Connecting plan EKR 1500PDP with analog sensors and CCD 2004 Power supply Actuators Components External keyboard EKR 3000 Commander Remote electronic precision adjusting Operation with connecting box EMS1 EMS5 EMS 10 EFE 1 EMS 16 Limit switch 2 Remote control (PLC inputs) acc.

  • Page 60: Edv-No.:md.088.01.01

    EMS 5 ZT 6.008 plunger coil regulator EH-St 9/3 KF 2, KF 3, KF 12 EMS 1000 / EMS 1001 power module Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: A with analogue sensors and CCD 2004 H Date: 14.08.00 Page:...
  • Page 61 Siemens Simatic Net Profibus FC coupler socket: 6XV1 830-0AH10 Fa. Binder Serie 713 M12x1 Pin no. wire colour red (B) n.c. green (A) n.c. n.c. Web guiding system EKR 1500PDP EDV-No.:MD.088.01.01 Chapter: A with analogue sensors and CCD 2004 H Date: 14.08.00 Page:...
  • Page 62 Start-up of the Actuator EMS 17 / EMS18 Connected to EKR 1500 / EKR 1000 / CCD Line Guider Requirements for Start-up Start-up is carried out according to chapter 5 of the appropriate operating manual. For the connection of the actuator EMS 17 / EMS 18 the following additional adjustments have to be executed.
  • Page 63 Attention! The adjustment of the guiding device is carried out very slowly! 2. Press key ‘ENTER‘. The final position is stored. ENTER 3. Move the guiding device to the desired final position via the other arrow key. The final position limits the guiding movement in this direction.
  • Page 64 Annex 1 Annex 1 BST standard assignment 1: Standard assignment 1024 1.1 Standard assignment 1024 : BST receiving frame Commands from Profibus-DP to BST channel A channel B channel C channel D Flags command MSByte LSByte MSByte LSByte MSByte LSByte...
  • Page 65 Annex 1 1.2 Standard assignment 1024 : BST transmission frame Data from BST to Profibus-DP channel A channel B channel C channel D MSByte LSByte MSByte LSByte MSByte LSByte MSByte LSByte Octet 1 Octet 2 Octet 3 Octet 4 Octet 5...
  • Page 66 Annex 1 2. Standard assignment 1025 2.1 Standard assignment 1025 : BST receiving frame Commands from Profibus-DP to BST channel A channel B channel C channel D Flags Befehl MSByte LSByte MSByte LSByte MSByte LSByte Octet 1 Octet 2 Octet 3...
  • Page 67 Annex 1 3.Standard assignment1026 3.1 Standard assignment 1026 : BST receiving frame Commands from Profibus-DP to BST channel A channel B channel C channel D Flags command MSByte LSByte MSByte LSByte MSByte LSByte Octet 1 Octet 2 Octet 3 Octet 4...
  • Page 68 Annex 1 4. Standard assignment 1027 4.1 Standard assignment 1027 : BST receiving frame Commands from Profibus-DP to BST channel A channel B channel C channel D Flags command MSByte LSByte MSByte LSByte MSByte LSByte Octet 1 Octet 2 Octet 3...
  • Page 69 Annex 1 5 Standard assignment 1028 5.1 Standard assignment 1028 : BST receiving frame Commands from Profibus-DP to BST channel A Flags command Octet 1 Octet 2 command 1028 channel B to channel H = reserved 5.2 Standard assignment 1028 : BST transmission frame...
  • Page 70 Annex 1 6. Standard assignmemt 1029 6.1 Standard assignment 1029 : BST receiving frame Commands from Profibus-DP to BST channel A channel B channel C channel D Flags command MSByte LSByte MSByte LSByte MSByte LSByte Octet 1 Octet 2 Octet 3...
  • Page 71 Annex 1 7. Standard assignment 1030 7.1 Standard assignment 1030 : BST receiving frame Commands from Profibus-DP to BST channel A channel B channel C channel D Flags command MSByte LSByte MSByte LSByte MSByte LSByte Octet 1 Octet 2 Octet 3...
  • Page 72 Annex 1 7.2 Standard assignment 1030 : BST transmission frame Data from BST to Profibus-DP channel A channel B channel C channel D MSByte LSByte MSByte LSByte MSByte LSByte MSByte LSByte Octet 1 Octet 2 Octet 3 Octet 4 Octet 5...
  • Page 73 Annex 1 8. Standard assignment 1031 8.1 Standard assignment 1031 : BST receiving frame Commands from Profibus-DP to BST channel A channel B channel C channel D Flags command MSByte LSByte MSByte LSByte MSByte LSByte Octet 1 Octet 2 Octet 3...
  • Page 74 Annex 1 9. Standard assignment 1032 9.1 Standard assignment 1032 : BST receiving frame Commands from Profibus-DP to BST This standard assignment is not used for the time being 9.2 Standard assignment 1032 : BST transmission frame Data from BST to Profibus-DP This standard assignment is not used for the time being 10.
  • Page 75 Annex 1 11. Standard assignment 1034 11.1 Standard assignment 1034 : BST receiving frame Commands from Profibus-DP to BST channel A Flags Command Octet 1 Octet 2 command 1034 Channel B to channel H = reserved 11.2 Standard assignment 1034 : BST transmission frame...
  • Page 76 Annex 1 12. Standard assignment 1035 12.1 Standard assignment 1035 : BST receiving frame Data from Profibus-DP to BST channel A channel B channel C channel D MSByte LSByte MSByte LSByte MSByte LSByte MSByte LSByte Octet 1 Octet 2 Octet 3...
  • Page 77 ± 40% of ± 8192 = ± 3276 Range of values: Analog sensor: ± 48% of the current measuring range Module bus sensor: Acknowledgement: BST transmission frame: set point sensor 1 resp. sensor 2 Comment: Example: CCD5000 : middle of the measuring range 1000 measuring range 2 * 1000 = 2000 range of values for set value ±48% of the measuring range = ±960...
  • Page 78 1 (CCD 2004 or Analog-Interface) resp. centerline guiding (CCD 5000) ± 48% of the current measuring range Range of values: Module bus sensor: Acknowledgement: BST transmission frame: guiding point sensor 3 Comment: Example: CCD5000 : middle of the measuring range 1000 measuring range 2 * 1000 = 2000 range of values for set value ±48% of the measuring range = ±960...
  • Page 79 Gain register of sensor 1 is set to the delivered value. Range of values: 1-125 Acknowledgement: BST transmission frame: gain factor sensor 1 Comment: General, adjustment of gain can be changed subsequently by operating the EKR or another control switch.
  • Page 80 Presetting of a minimum edge width. A contrast threshold is significant when it fulfils the minimum edge width. Range of values: Acknowledgement: BST transmission frame: minimum edge width for sensor 1, sensor 2 or sensor 3 Comment: Example: Web guiding system EKR 1500PDP EDV No.: MD.088.01.01...
  • Page 81 *) not selectable Acknowledgement: BST transmission frame: active contrast threshold sensor 1 Comment: Disturbances (e.g. contamination of the fluorescent lamp) can be excluded by an appropriate selection of the sensing mode. Scanning direction is from connecting plug of the CCD camera on principle.
  • Page 82 *) not selectable Acknowledgement: BST transmission frame: active contrast threshold sensor 3 Comment: Disturbances (e.g. contamination of the fluorescent lamp) can be excluded by an appropriate selection of the sensing mode. Scanning direction is from connecting plug of the CCD camera on principle.
  • Page 83 0 to 32767 (positive integer) Relative positioning: -32767 to 32767 (integer) Acknowledgement: BST transmission frame: nominal position sensor 1 and nominal position sensor 2 Comment: Negative values are only accepted with relative positioning if the new position is greater or equal zero at least.
  • Page 84 Annex 2 2. Channels of the BST-transmission frame 2.1 Acknowledgement An acknowledgement for the command number of the BST receiving frame is transmitted to the master. This is for testing the correct channel load. 2.2 Status Bit 15 system ok ( no error messages )
  • Page 85 ±48% of the measuring range = ±960 range of values 40 ..1000 ..1960 | 48% | 48% Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 86 ±48% of the measuring range = ±960 range of values 40 ..1000 ..1960 | 48% | 48% Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 87 Annex 2 2.9 Configuration ( connected components ) BST- transmission frame ( from BST to Profibus-DP ) Bit 15 blinker life signal ( blinker T = 200ms ) Bit 14 reserved Bit 13 reserved Bit 12 interface channel 3 ( IO module 1 )
  • Page 88 Necessary contrast threshold of the edge or line to can be recognized Range of values: 1...16 ( 1 minimum contrast threshold necessary 16 maximum contrast threshold necessary) Comment: Example: Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00 Page: 12/21...
  • Page 89 Comment: Manipulation enables fading out faults (e.g. contamination of the fluorescent lamp) Example: Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00 Page: 13/21...
  • Page 90 Correction value for the standardization of the sensor value of the connected sensor. This value will be determined during the material setup at the commander. Range of values: 32...65204 Comment: Example: Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00 Page: 14/21...
  • Page 91 CCD2004 from state G0040101 sensor type CCD2004 sensor type CCD5000 other combinations are reserved Comment: Example: Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00 Page: 15/21...
  • Page 92 Analog sensor 1 resp. analog sensor 2 must be connected Significance: Determined dark value of the sensor during master setup Range of values: 0...4095 Comment: Example: Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00 Page: 16/21...
  • Page 93 MAN / SC / AUTO double actuated Bit 2 last master setup successful finished Bit 1 reserved Bit 0 key ‘ENTER’ active Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00 Page: 17/21...
  • Page 94 1 outside Bit 3 reserved Bit 2 S5.6 type of sensor Bit 1 S5.7 web tear behaviour Bit 0 S5.8 time-controlled calibration Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00 Page: 18/21...
  • Page 95 16 = warning of contamination during material setup with analog sensors 18 = EKR has recognized a direction error during drive of the actuator Comment: Example: Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00...
  • Page 96 A FVG must be connected. Signification: Current position of sensor 1 resp. sensor 2. Range of values: 0 to 32767 (positive integer) Comment: Example: Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00 Page: 20/21...
  • Page 97 Range of values: 0 to 32767 (positive integer) Comment: Must be initialized by driving against the inner limit switch during the first start-up Example: Web guiding system EKR 1500PDP EDV No.: MD.088.01.01 with analogue sensors and CCD 2004 H Date: 14.08.00...

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