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POWR
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_c_v_LI_N_o_E_R_H_E_A_o_, c_v_L_IN_o_E_R_
NOTE ON REMOVAL AND REASSEMBLY
•With the engine mounted, the following parts can be removed.
•Before servicing, clean the parts, and take care so that foreign material do not enter the
crankcase.
•Remove the gasket adhered on the contacting surface.
•Take care not to scratch the contacting surface when removing the cylinder and cylinder
head.
•Take care not no scractch the cylinder and piston surface.
•For reassembly, the removed parts should be cleaned with solvent, and apply the two-
cycle outboard oil onto the sliding surface.
Extent of removal:
Extent of removal Order
9
1
2
3
4
5
2
6
7
8
9
10
3
11
+
12
4
13
14
15
16
17
18
19
20
21
CD
Reed valve removal
@Cylinder head removal
®
Cylinder removal
@) Piston and piston ring removal
Part name
Bolt
Intake manifold
Clamp
Hose
Clamp
Exhaust hose
Clamp
Clamp
Bolt
Muffler, 2
Bolt
Muffler, 1
Bolt
Cylinder head
Bolt
Cylinder
Clip
Piston pin
Piston
Small end bearing
Piston ring
5-2
Q'ty
8
1
2
2
1
1
1
1
3
1
8
1
10
1
6
1
2
2
2
2
4
REMOVAL
1. Remove:
•Bolt
Remarks
Loosen the screw.
Loosen the screw.
Loosen the screw.
>-
Refer to "REMOVAL".
•Intake manifold
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