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Related Manuals for Memmert UFTS
Summary of Contents for Memmert UFTS
- Page 1 Operating manual UFTS Pass-through oven UFTS www.memmert.com...
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Page 2: Table Of Contents
Table of Contents Table of Contents 1. About this Manual 2. Safety 2.1 Terms and Symbols Used ............................2.1.1 Terms Used..............................2.1.2 Symbols Used .............................. 2.2 Product Safety and Dangers............................2.3 Requirements to be met by Operating Personnel......................2.4 Responsibility of the Owner ............................2.5 Product Use ................................ - Page 3 Table of Contents 5. Putting into Operation 5.1 Putting into Operation for the First Time........................22 5.2 Connecting the Unit to the Power Supply ........................22 5.3 Switching on Unit ..............................23 6. Operation and Control 6.1 Operating Personnel..............................24 6.2 Opening the Door ..............................
- Page 4 Table of Contents 8.3.8 Remote Control ............................47 8.3.9 Gateway............................... 47 8.4 Date and Time................................47 8.5 Calibrate.................................. 48 8.5.1 Temperature Calibration ..........................48 8.6 Programme................................50 8.7 Acoustic Signals ..............................51 8.8 Log..................................52 8.9 USER ID ................................... 53 8.9.1 Description ..............................
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Page 5: About This Manual
■ AtmoCONTROL software manual When operating the unit with the MEMMERT AtmoCONTROL PC software you will require the separate manual. You can find the manual for the AtmoCONTROL software in the AtmoCONTROL menu bar under 'Help' Retaining and passing on this manual This operating manual belongs to the unit and must always be kept in a location where it can be easily found by those working with the unit. - Page 6 E-mail: sales@memmert.com www.memmert.com International After Sales Memmert GmbH + Co. KG Willi-Memmert-Straße 90-96 | D-91186 Büchenbach | Germany Tel. +49 9171 9792 911 E-mail: service@memmert.com www.memmert.com If you have any queries, please always quote the product number on the nameplate.
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Page 7: Safety
Safety Safety Terms and Symbols Used In this manual and on the unit itself, certain recurring terms and symbols are used to warn you of hazards or give you information that is important in order to prevent injury or damage. To avoid accidents and damage, observe and follow these instructions. These terms and symbols are explained below. -
Page 8: Product Safety And Dangers
Safety Product Safety and Dangers The units described in this manual are technically sophisticated, manufactured using high- quality materials and subject to many hours of testing in the factory. They reflect the state of the art and comply with recognised technical safety regulations. However, there are still risks involved, even when the units are used as intended. -
Page 9: Requirements To Be Met By Operating Personnel
Safety WARNING Hot surfaces Depending on the operating situation, the unit and the load may be hot. Contact with hot surfaces may have serious health consequences due to burns! – Allow the unit to cool down. – Wear heat-resistant protective gloves when carrying out work. –... -
Page 10: Changes And Alterations
Safety Changes and Alterations Unauthorised changes or alterations must not be made to the appliance. Parts that are not approved by the manufacturer must not be mounted or built in. Unauthorised changes or alterations result in the CE declaration of conformity losing its validity, and the appliance must no longer be operated. -
Page 11: Construction And Description
9 Nameplate Description of Function UFTS-type appliances feature forced ventilation (convection). The pipe is encased by an air jacket which preheats the fresh air. Incoming fresh air is supplied to the air jacket and pushed into the air jacket by a fan. Fresh air flows into the chamber via ventilation slots in the pipe. -
Page 12: Materials
2 Opening the Door [} 24] Materials For the outer housing, MEMMERT processes stainless steel (Mat. No. 1.4016 – ASTM 430) for the chamber, stainless steel (Mat. No. 1.4301 – ASTM 304) is used, which stands out through its high stability, optimal hygienic properties and corrosion-resistance to many (but not all) chemical compounds (caution must be exercised with chlorine compounds, for example). -
Page 13: Nameplate
Construction and Description The unit can be connected to a network via the Ethernet interface, so that you can transfer programmes created with the AtmoCONTROL software to the unit and export logs. For identification purposes, each unit connected must have its own unique IP address. A description of how to set the IP address is provided in chapter }8.3.2 ... -
Page 14: Technical Data
Construction and Description Technical Data Appliance size Stainless steel interior Volume Width 1,040 1,040 Height 1,200 Depth Max. number of shelves Max. loading per shelf Max. loading per appliance Max. loading per insertable/removable drip tray Max. loading per bottom drip tray Patterned stainless Width 1,224... -
Page 15: Applied Directives And Standards
You can download the EC declaration of conformity of the appliance online: English: http://www.memmert.com German: http://www.memmert.com Based on the standards and guidelines listed below, the products described in this manual carry a CE mark from Memmert: Low Voltage Directive 2014/35/EU ■ EN 61010-1:2010, EN 61010-1:2010/A1:2019/AC:2019-04, EN 61010-1:2010/A1:2019; EN... -
Page 16: Material Compliance
3.8.2.1 REACH information of Memmert GmbH + Co. KG acc. to Regulation (EG) No. 1907/2006, Art. 33 Based on current knowledge, we confirm that products or sub-products containing substances of very high concern (SVHC in the specified components) in the Candidate List with concentrations higher than 0.1 mass % are installed in the appliances we supply:... -
Page 17: Scope Of Delivery
Construction and Description 3.10 Scope of Delivery Standard delivery Mains connection cable ■ ■ Two insertable/removable grids ■ Anti-tilt bracket ■ Base cladding with screw connection USB storage medium with software and AtmoCONTROL manual ■ ■ Operating manual ■ Calibration certificate Optional accessories ■... -
Page 18: Delivery, Transport And Setting Up
Delivery, Transport and Setting Up Delivery, Transport and Setting Up Safety CAUTION Lifting the appliance incorrectly The appliance is heavy. Because of the heavy weight of the appliance, you could injure yourself if you try to lift it. – The appliance must only be transported using a pallet truck or forklift truck. CAUTION Risk of injury due to the appliance falling over during transport The appliance is heavy. -
Page 19: Storage After Delivery
– In case there is not enough space to fasten the appliance to a wall, do not put the appliance into operation and do not open the door. – Contact Memmert service. 4.6.1 Preconditions ü The installation site must be flat and horizontal and must be able to reliably bear the weight of the unit (see }3.7 Technical... -
Page 20: Fastening The Appliance
Delivery, Transport and Setting Up Make sure that exhaust air is located on the greyroom side and the supply air opening is on the cleanroom side. The ControlCOCKPIT must always be located on the greyroom side. See also 2 Technical Data [} 14] 2 Nameplate [} 13] 4.6.2 Fastening the Appliance... -
Page 21: Adjusting The Doors
First, adjust the setting at the top of the door and, if this is not sufficient, adjust the bottom. A service video which explains how to adjust the door is available: www.memmert.com/de/downloads/media/service-videos/ 1. Open the door. 2. Loosen the screws. -
Page 22: Putting Into Operation
Putting into Operation Putting into Operation Putting into Operation for the First Time WARNING Condensation in the electrical components may cause short circuits. Due to temperature fluctuations during transport, condensation may form inside the unit. – After transporting or storing the unit in humid conditions, remove it from its packaging and allow it to acclimatise for at least 24 hours in normal ambient conditions. -
Page 23: Switching On Unit
Putting into Operation 400 V appliances: The power cable is permanently installed. – Connect the plug to a 400 V CEE coupling. See also 2 Nameplate [} 13] 2 Technical Data [} 14] Switching on Unit NOTICE If equipped with a mutual door locking system, the doors on both the cleanroom side and the greyroom side have to be closed when switching on. -
Page 24: Operation And Control
Operation and Control Operation and Control Operating Personnel The appliance may only be operated by persons who are of legal age and have been instructed accordingly. Personnel who are to be trained, instructed or who are undergoing general training may only work with the appliance under constant supervision of an experienced person. - Page 25 Operation and Control 2. To close the door, push the door closed and push the door handle to the side. Process-dependent mutual door locking system (optional) A mutual door locking system (optional) prevents both doors from being opened simultaneously, so that no contamination can occur in the cleanroom. In the basic state (no active programme), the door is unlocked on the greyroom side (ControlCOCKPIT side) and locked on the cleanroom side.
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Page 26: Loading The Appliance
Operation and Control Loading the Appliance WARNING Poisonous or explosive vapours and gases When loading the unit with an unsuitable load, poisonous or explosive vapours or gases may be produced. This could cause the unit to explode, and persons could be severely injured or poisoned. -
Page 27: Operating The Appliance
Operation and Control Operating the Appliance 6.4.1 ControlCOCKPIT In manual operation, the desired parameters are entered at the ControlCOCKPIT on the front of the appliance. You can also make basic settings here (menu mode). Warning messages are also displayed, e.g. if the temperature is exceeded. In programme mode, the parameters defined, the programme description, the programme segment currently active and remaining programme runtime are displayed. -
Page 28: Operating Modes
Operation and Control 2. You can adjust the setpoint (e.g. to 180 °C) by turning the turn control anti-clockwise or clockwise. 3. Save the set value by pressing the confirmation key. ð The display returns to normal and the appliance starts controlling with reference to the defined setpoint value. -
Page 29: Manual Mode
Operation and Control The example on the right shows the appliance in manual mode, as indicated by the coloured hand symbol. When the appliance is in timer mode, Timer active is displayed. When the appliance is in remote control mode, the symbol appears in the temperature display. -
Page 30: Digital Backwards Counter
Operation and Control Fan speed Adjustment options: 0 to 100% in 10% increments See also 2 Basic Operation [} 27] 2 Nameplate [} 13] 2 Technical Data [} 14] 6.5.2 Digital Backwards Counter In timer mode, you can adjust the time the appliance runs at the set value. The appliance has to be in manual operating mode for this. -
Page 31: Programme Mode
USB storage medium or via Ethernet. If the configuration has a mutual door locking system, when creating a programme for UFTS in AtmoCONTROL the door lock symbol must be inserted at the start with the setting “Locked”. Starting a programme 1. - Page 32 Operation and Control Only the programme currently selected in the menu and shown in the display can be used. If you want to run another programme, you need to activate it in the menu first (description in }8 Menu Mode). 3. To start the programme, press the confirmation key. ð...
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Page 33: Monitoring Function
Operation and Control End of programme The End display appears once the programme has finished normally. If equipped with mutual door locking system, the door on the cleanroom side unlocks after the programme has finished and the transfer key starts flashing. The door on the greyroom side remains locked. -
Page 34: Electronic Temperature Monitoring (Tww)
Operation and Control The electronic temperature monitoring measures the monitoring temperature via a separate Pt100 temperature sensor in the chamber. Temperature monitoring settings are made via the ALARM display. The settings made apply to all operating modes. If temperature monitoring has been triggered, this is indicated by the temperature display: the actual temperature is highlighted in red and a warning symbol ... -
Page 35: Temperature Selector Limiter (Twb)
Operation and Control 6.6.3 Temperature Selector Limiter (TWB) In programme mode, the current programme is resumed for TWB alarms of up to 15 minutes. If the alarm is active for more than 15 minutes, the programme is cancelled. 6.6.4 Automatic Temperature Monitor (ASF) ASF is a monitoring device that automatically follows the set temperature setpoint within an adjustable tolerance band. -
Page 36: Adjusting The Temperature Monitoring
Operation and Control If the electronic monitoring unit fails during operation and the factory-set maximum temperature is exceeded by approx. 20 °C, the temperature limiter, as the final protective measure, switches off the heating permanently. 6.6.6 Adjusting the Temperature Monitoring 1. Press the activation key to the left of the ALARM display. ð... -
Page 37: Graph
Operation and Control We recommend a tolerance band of 5 to 10 K. 9. Press the confirmation key to confirm. ð Temperature monitoring is now active. In menu mode you can set, whether an alarm should be accompanied by an acoustic }8.7 Acoustic signal (see Signals). -
Page 38: Ending Operation
Operation and Control Ending Operation WARNING Hot surfaces Depending on the operating situation, the unit and the load may be hot. Contact with hot surfaces may have serious health consequences due to burns! – Allow the unit to cool down. –... -
Page 39: Malfunctions, Warning And Error Messages
– Follow the measures listed in the event of a malfunction. – Contact Memmert International After Sales. Do not try to rectify appliance errors yourself; instead you should contact Memmert International After Sales or an authorised customer service point. In case of enquiries, please always state the model and appliance number on the nameplate (see }3.6 Nameplate). -
Page 40: Malfunctions, Operating Problems And Unit Errors
Malfunctions, Warning and Error Messages Description Cause Action Temperature alarm and TWB is displayed Temperature selector limiter (TWB) has Switch off the alarm by pressing the ■ switched off the heating permanently. confirmation button ■ Increase the difference between the monitoring temperature and the set point temperature –... -
Page 41: Power Failure
Malfunctions, Warning and Error Messages Error description Cause of errors Rectifying errors Start animation after switching on appears Cyan Notify customer service ■ in a colour other than not enough storage space on the SD card. white System files could not be loaded. Orange The fonts and images could not be loaded. -
Page 42: Menu Mode
Menu Mode Menu Mode In menu mode, you can make basic settings, load programmes and export protocols, as well as adjust the appliance. Before changing the menu settings, read the description of the respective functions on the following pages to avoid possible damage to the appliance and/or chamber load. ▶... -
Page 43: Setup
Menu Mode If no new values are entered or confirmed for approx. 30 seconds, the appliance automatically restores the former values. Activate the desired setting (in this example the language): 1. To do so, press the activation key to the left or right of the respective display. ð... -
Page 44: Ip Address And Subnet Mask
Menu Mode The heat output distribution (see }8.3.7 Balance) ■ ■ Remote control (see }8.3.8 Remote Control) Gateway (see }8.3.9 Gateway) ■ If the Setup menu contains more entries than can be displayed, this is indicated by the display “1/2”. This means that there is a second “page” of entries. To display the hidden entries, use the turn control to scroll beyond the lowest entry. -
Page 45: Unit
Menu Mode 3. With the turn control, set the new number, e.g. 255. 4. Confirm the selection by pressing the confirmation key. ð The next three digits of the IP address are automatically marked. ð They can now also be set according to the description above. 5. -
Page 46: Shelf Type (Grid Or Metal Plate)
Menu Mode If the temperature goes outside the limits of the tolerance band in setpoint-dependent mode, the timer will be interrupted and only resumed once the temperature is within this band once again. See also 2 Digital Backwards Counter [} 30] 8.3.6 Shelf Type (Grid or metal plate) Here, you have to set the type of shelf (grid or metal panel) used. -
Page 47: Remote Control
Menu Mode 8.3.8 Remote Control Under the Remote control setup entry, you can set whether the appliance should be controlled via remote control and if so, in which mode. These adjustment options are available: ■ Read Only ■ ■ Write + Read ■... -
Page 48: Calibrate
Menu Mode 4. Set the time zone of the installation site with the turn control (e.g. 00:00 for Great Britain, 01:00 for France, Spain or Germany). 5. Confirm the selection by pressing the confirmation key. 6. With the turn control, select the Summertime entry. 7. - Page 49 Menu Mode Example: Temperature deviation should be corrected 1. Press the activation key to the right of the CALIB display. ð The display is enlarged and the temperature adjustment option is automatically highlighted. 2. Press the confirmation key repeatedly, until the calibration temperature Cal2 is highlighted.
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Page 50: Programme
If the configuration has a mutual door locking system, when creating a programme for UFTS in AtmoCONTROL the door lock symbol must be inserted at the start with the setting “Locked”. 1. Insert the USB storage medium on the right side of the ControlCOCKPIT. -
Page 51: Acoustic Signals
Menu Mode 5. Confirm the selection by pressing the confirmation key. ð The programme is now loaded, as indicated by the progress display. As soon as the programme is ready, Select is highlighted once again. To start the programme: 6. Return to the operating mode by pressing the MENU key again. 7. -
Page 52: Log
Menu Mode 3. With the turn control, select the desired setting – in this example OFF (✕). 4. Save the setting by pressing the confirmation key. If an acoustic signal sounds, it can be turned off by pressing the confirmation key. NOTICE The supplied manual for AtmoCONTROL describes how –... -
Page 53: User Id
Menu Mode As soon as the transfer is complete, a check mark appears in front of the period selected. ■ The USB storage medium can now be removed. USER ID 8.9.1 Description With the USER ID function, you can lock the settings of individual (e.g. temperature) or all parameters, so that they cannot be changed at the appliance by accident or by unauthorised persons. - Page 54 Menu Mode 4. Remove the USB storage medium. ð Locked parameters are indicated by the lock symbol on the respective display. To unlock the appliance, ■ insert the USB storage medium, activate the USER ID display ■ ■ and select the Deactivate entry. D39059 02/2024...
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Page 55: Maintenance And Servicing
Maintenance and Servicing Maintenance and Servicing DANGER Danger of suffocation inside the appliance If the appliances is a certain size, you can get accidentally locked in, which is potentially life-threatening. – Do not climb into the appliance. – Do not carry out cleaning work in the chamber alone. DANGER Live parts When covers are removed, live parts are exposed and contact with these parts may result... -
Page 56: Repairs And Service
Maintenance and Servicing Repairs and Service Repairs and service work may only be carried out by specialist Memmert personnel and qualified service providers. NOTICE Repairs and service work are described in a separate service manual. D39059 02/2024... -
Page 57: Storage, Transport And Disposal
Storage, Transport and Disposal Storage, Transport and Disposal 10.1 Storage and Transport The appliance may only be stored and transported under the following conditions: ■ in a dry enclosed, dust-free room ■ disconnected from the power supply 10.2 Disposal This product is subject to Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE) of the European Parliament and EU Council of Ministers. - Page 58 Notes D39059 02/2024...
- Page 59 D39059 02/2024...
- Page 60 Operating manual Pass-through oven UFTS D39059 Effective 02/2024 English...