Hayward S.Line Pro Fi 25kW Installation & Operation Manual
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Hayward S.Line Pro Fi 25kW Installation & Operation Manual

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S-LINE HEAT PUMP
RANGE
HEAT PUMP UNIT
Installation & Operation Manual
To prevent potential injury and to avoid unnecessary service calls, read this manual
carefully and completely. Retain and ensure this manual is passed on to the end user.
Hayward Pool Products (Australia) Pty Ltd. Melbourne-Sydney-Brisbane-Perth
Email: sales@hayward-pool.com.au | Website: www.hayward-pool.com.au
PO Box 4384 | Dandenong South VIC 3164
ABN 66 083 413 414 Sales
Contact Ph: 1300POOLS1 Fax: 1300POOLS2

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  • Page 1 To prevent potential injury and to avoid unnecessary service calls, read this manual carefully and completely. Retain and ensure this manual is passed on to the end user. Hayward Pool Products (Australia) Pty Ltd. Melbourne-Sydney-Brisbane-Perth Email: sales@hayward-pool.com.au | Website: www.hayward-pool.com.au...

  • Page 3: Table Of Contents

    CONTENTS 1. Preface 2. Specifications 2.1 Performance Data of Swimming Pool Heat Pump Unit 2.2 Dimensions for Swimming Pool Heat Pump Unit 3. Installation and Connection Installation illustration Swimming Pool Heat Pumps Location 3.3 How Close to Your Pool? 3.4 Swimming Pool Heat Pumps Plumbing 3.5 Swimming Pool Heat Pumps Electrical Wiring 3.6 Initial Start-up of the Unit Use and Operation Instruction of Wire Controller...

  • Page 4: Preface

    1. PREFACE In order to provide our customers with quality, reliability and versatility, this product has been made to strict production standards. This manual includes all the necessary information about installation, debugging, discharging and maintenance. Please read this manual carefully before you open or maintain the unit. The manufacture of this product will not be held responsible if someone is injured or the unit is damaged, as a result of improper installation, debugging, or unnecessary maintenance.
  • Page 5 1. PREFACE This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
  • Page 6 1. PREFACE Caution & Warning 1. The unit can only be repaired by qualified installer centre personnel or an authorised dealer. for Europe market 2. This appliance is not intended for use by persons (including children) with reduced physical sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

  • Page 7: Specifications

    The power feed must be supplied via an RCD with a residual operating current not exceeding 30 mA. Hayward Pool Products (Australia) Pty Ltd. Heating: Outdoor air temp: 27 /24 , Inlet water temp:26 Outdoor air temp: 15 /12 , Inlet water temp:26...

  • Page 8: Dimensions For Swimming Pool Heat Pump Unit

    The power feed must be supplied via an RCD with a residual operating current not exceeding 30 mA. Hayward Pool Products (Australia) Pty Ltd. Heating: Outdoor air temp: 27 /24.3 , Inlet water temp:26 Outdoor air temp: 15 /12 , Inlet water temp:26...
  • Page 9 The power feed must be supplied via an RCD with a residual operating current not exceeding 30 mA. Hayward Pool Products (Australia) Pty Ltd. Heating: Outdoor air temp: 27 /24.3 , Inlet water temp:26 Outdoor air temp: 15 /12 , Inlet water temp:26...
  • Page 10 2.SPECIFICATIONS 2.2 The dimensions for Swimming Pool Heat Pump Unit Model: 1H-PASRW030SV113 unit mm Model: 1H-PASRW040SV118 unit mm...
  • Page 11 2.SPECIFICATIONS 2.2 The dimensions for Swimming Pool Heat Pump Unit Model: 1H-PASRW050SV120/1H-PASRW060SV124 unit mm 1H-PASRW060SV125/1H-PASRW070SV128...

  • Page 12: Installation And Connection

    3.INSTALLATION AND CONNECTION 3.1 Installation illustration Valve Chlorinator cell Water outlet Water supply Pool Water inlet Sand filter Water pump (or other type filter) Installation items: The factory only provides the main unit and unions for the water connection; the other items in the illustration are necessary spare parts for the water system ,that provided by users or the installer.

  • Page 13: Swimming Pool Heat Pumps Location

    3.INSTALLATION AND CONNECTION 3.2 Swimming Pool Heat Pumps Location The unit will perform well in any outdoor location provided that the following three factors are presented: 1. Fresh Air - 2. Electricity - 3. Pool filter piping The unit may be installed virtually anywhere outdoors. For indoor pools please consult the supplier.

  • Page 14: Swimming Pool Heat Pumps Plumbing

    3.INSTALLATION AND CONNECTION 3.4 Swimming Pool Heat Pumps Plumbing The Swimming Pool Heat Pumps exclusive rated flow titanium heat exchanger requires no special plumbing arrangements except bypass(please set the flow rate according to the nameplate). The water pressure drop is less than 10kPa at max. Flow rate. Since there is no residual heat or flame Temperatures, The unit does not need copper heat sink piping.

  • Page 15: Swimming Pool Heat Pumps Electrical Wiring

    3.INSTALLATION AND CONNECTION 3.5 Swimming Pool Heat Pumps Electrical Wiring NOTE: Although the unit heat exchanger is electrically isolated from the rest of the unit, it simply prevents the flow of electricity to or from the pool water. Grounding the unit is still required to protect you against short circuits inside the unit.

  • Page 16: Initial Start-Up Of The Unit

    3.INSTALLATION AND CONNECTION 3.6 Initial start-up of the Unit NOTE- In order for the unit to heat the pool or spa, the filter pump must be running to circulate water through the heat exchanger. Start up Procedure - After installation is completed, you should follow these steps: 1.

  • Page 17: Use And Operation Instruction Of Wire Controller

    4.Use and Operation Instruction 1. Interface display Up key ON/OFF key Display area Clock key Mode key Down key 2. Key and icon function instruction 2.1 Key function instruction Function Key symbols Designation It is used to carry out startup & shutdown, cancel current On-off key operation,and return to the last level of operation.
  • Page 18 4.Use and Operation Instruction 2.2.Icon function instruction Function Icon symbol Designation It will display during cooling (there is no limit to startup & Cooling shutdown, and it is optional when the unit is cooling-only symbol unit or heating-and-cooling unit). It will display during heating (there is no limit to startup & Heating shutdown, and it is optional when the unit is heating-only symbol...
  • Page 19 4.Use and Operation Instruction 2.3. Startup & shutdown Press of " "for 0.5s to enter into the ON main interface Press of " "for 0.5s to enter into the OFF main interface Notes: (1) Startup & shutdown operation can only be conducted in the main interface. (2) When there is no operation for 1 minute, it will display with full screen off, click any key for returning to ON/OFF main interface.
  • Page 20 4.Use and Operation Instruction Automatic mode Heating mode Press" " to switch the mode circularly, after no operation for 2s, the current mode will be saved. Cooling mode Operation descriptions: 1) Mode switch operation can only be conducted in the main interface. 2) When the unit is under the defrosting state, the defrosting symbol "...
  • Page 21 4.Use and Operation Instruction Remark: The wire controller can display the temperature unit as " " or " " according to the unit model you bought. 2.6. Clock setting 2.6.1 System time setting 1 .Permanent awakening clock key Press " "...
  • Page 22 4.Use and Operation Instruction 2.6.2 Select Timer ON/OFF or Mute setting interface " " flashing (current icon flashing) Long press " " for 2s to enter into the selecting interface Press " "or" " to select Timer ON/OFF or Mute function, press "...
  • Page 23 4.Use and Operation Instruction 2.6.4 Mute setting Following the 2.6.2 steps to select Mute function, " " is flashing, then press " " to confirm and enter into Mute setting interface. Mute ON/OFF setting operation refers to 6.2.1. Press " "or"...
  • Page 24 4.Use and Operation Instruction 2.7.Keyboard lock To avoid others' misoperation, please lock the wire controller after completing the settings. Keep long press of " " for 5 s Display Notes: 1).Under the locked screen interface, only unlocking operation is available, and the screen will be lighten after other operations conducted.
  • Page 25 4.Use and Operation Instruction 2.9.Electrical Diagrams (RED) (GRY) (BLU) (GRN) (YEL) (WHT) 485A1 485B1 485A1 CN42 CN66 CN18 CN13 CN30 CN11 485B1 RS485- RS485 2(CC) CN15 MODE WiFi Controller DCFAN CN99 TO POWER Dry Contact CN97 SUPPLY 220-240V~/50Hz Describe Ambient temperature COMP Compressor RED BLK WHT...
  • Page 26 4.Use and Operation Instruction (RED) (GRY) (BLU) (GRN) (YEL) (WHT) Magetic ring FILTER 485A1 485B1 CN30 485A1 CN42 CN11 CN13 CN18 CN66 485B1 FOUR HEAT RS485- RS485 2(CC) MODE DCFAN WiFi Controller CN97 CN15 TO POWER Dry Contact CN99 SUPPLY 220-240V~/50Hz CN10 Describe...
  • Page 27 4.Use and Operation Instruction DC1+ DCP-IN DCN-IN CN602 DC1- ZL0001-G 485B1 Driver module board DCP-OUT 485A1 JP601 CN605 R S T N DCN-OUT TO POWER SUPPLY 380-415V/3N~/50Hz electric reactor WiFi Controller Describe RLY1 Ambient temperature COMP COMP Compressor PC1004 Coil temperature Electronic expansion valve Exhaust temperature Fan motor...

  • Page 28: Parameter List And Breakdown Table

    4.Use and Operation Instruction 3 . Parameter list and breakdown table 3.1 Electronic control fault table Can be judged according to the remote controller failure code and troubleshooting Fault Protect/fault Reason Elimination methods display The temp. sensor is broken or short Inlet Temp.
  • Page 29 4.Use and Operation Instruction 1. Motor is in locked-rotor state 1.Change a new fan motor 2.The wire connection between 2.Check the wire connection and make sure Fan Motor 2 Fault F032 DC-fan motor module and fan they are in good contact motor is in bad contact Frequency conversion board fault table: Fault...

  • Page 30: Interface Drawing

    4.Use and Operation Instruction 3.2 Parameter list Meaning Default Remarks Adjustable Adjustable Adjustable 4. Interface drawing 4.1 Wire control interface diagram and definition Sign Meaning 12V(power+) 485A 485B GND(power-) 4.2 Controller interface diagram and definition CN66 CN18 CN13 CN11 IT SUT +12V CN30 RS485-2...
  • Page 31 4.Use and Operation Instruction CN11 CN13 CN18 CN66 IT SUT +12V CN30 RS485-2 RS485 MODE CN97 CN99(PS) CN15(EEV) REMOTE P1(ACL) CN42 P10-1(U) 5V IN GND A B C D P10-2(V) 2AC32I26WO1 P10-3(W) P2(ACN) TOOLO RESET P14(L) CN10 P13(L)
  • Page 32 4.Use and Operation Instruction Main board of the input and output interface instructions below Number Sign Meaning Compressor P10-1/2/3(U/V/W) P13(L)/P14(L) Resistance CN97 DC motor The port for centralized control RS485-2 Color line controller communication/Wifi RS485 Water output temperature System exhaust temperature Water input temperature System suction temperature System fan coil temperature...
  • Page 33 4.Use and Operation Instruction AC-L AC-N OUT3 OUT2 OUT5 OUT4 OUT1 CN12 FUSE PC1004 485_B1 485_A1 AIN12 AIN10 AIN8 AIN6 AIN4 AIN2 485_B2 485_A2 AIN11 AIN9 AIN7 AIN5 AIN3 AIN1 AI/DI13 1 2 3 4 5 CN13...
  • Page 34 4.Use and Operation Instruction Main board of the input and output interface instructions below Number Sign Meaning OUT1 Compressor ( output 220-230VAC） OUT2 Water pump ( output 220-230VAC） OUT3 4-way valve ( output 220-230VAC） OUT4 High speed of fan/Chassis heating belt OUT5 Low speed of fan (output 220-230VAC）...

  • Page 35: Use And Operation Instruction Of Wifi Module

    5.Use and Operation Instruction of WIFI module User Privacy Instructions We take your privacy very seriously and we promise to inform you how we use the data. Users' private data, such as mailboxes, address, before uploading to the cloud, we will get your permission, and we will work hard to protect your data security.
  • Page 36 5.Use and Operation Instruction of WIFI module Functional Description 4 3 2 1 LED1 LED2 LED3 LED4 Configuration button Short press: Available to enter into AP Link configuration mode. ITEM NAME LONG LIGHT SLOW FLASH EXTINGUISH Network configuration indicator Configuring Network SmartLink configuring Done Router connection indicator...
  • Page 37 5.Use and Operation Instruction of WIFI module 1. Account Registration: To register an account, click 1 (Fig.1) to jump to the Account Registration interface, fill in the relevant information and click 2 to receive verification code, while completed the application information, click 3 to read the details of the Privacy Policy, then click 4 to agree, and click 5 , registration is done.
  • Page 38 5.Use and Operation Instruction of WIFI module WIFI Configure Network back back back Fig.7 WIFI Module On interface Fig.8 Enter password interface Fig.9 Connect specified WIFI 1. Follow the instructions on the page (Fig.7), press button on module and hold for 1s till two lights on, then AP connection is activated, click 10 to confrim, click 11 to turn the page;...
  • Page 39 5.Use and Operation Instruction of WIFI module Fig.13 Configure Network interface Fig.14 Bond Device interface Fig.15 Scanning interface 4. Slide the page back to configure network interface (Fig. 12), click 16 to join WLAN Network, click 17 to cancel, click 18 to turn next page(Fig. 13); click 19 to bond device (Fig. 14); WF barcode 5.
  • Page 40 5.Use and Operation Instruction of WIFI module Device Management Device management operations are as below : back Warning Display the current operating mode Click to adjust the target temp. Display the latest 3-day weather Fig.19 Device Main interface Fig.20 The right-hand menu interface back back Click to...
  • Page 41 5.Use and Operation Instruction of WIFI module ICON NAME FUNCTIONS ON/ OFF Click it to turn on/ off the unit Silent Mode Off Display silent mode off, click it to activate the silent mode Silent Mode On Display silent mode on, click it to turn off the silent mode Mode shift Mode changing: Cooling--Heating--Auto Cooling...

  • Page 42: Maintenance And Inspection

    6. MAINTENANCE AND INSPECTION Check the water supply device and the release often. You should avoid the condition of no water or air entering into system, as this will influence unit's performance and reliability. You should clear the pool/spa filter regularly to avoid damage to the unit as a result of the dirty of clogged filter.
  • Page 43 6. MAINTENANCE AND INSPECTION No ignition sources No person carrying out work in relation to a refrigeration system which involves exposing any pipe work that contains or has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation, repairing, removing and disposal, during which flammable refrigerant can possibly be released to the surrounding space.
  • Page 44 6. MAINTENANCE AND INSPECTION MAINTENANCE AND INSPECTION Repairs to sealed components 1) During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked upon prior to any removal of sealed covers, etc. If it isabsolutely necessary to have an electrical supply to equipment during servicing, then a permanently operating form of leak detection shall be located at the most critical point to warn of a potentially hazardous situation.
  • Page 45 6. MAINTENANCE AND INSPECTION MAINTENANCE AND INSPECTION Removal and evacuation When breaking into the refrigerant circuit to make repairs or for any other purpose conventional procedures shall be used. However, it is important that best practice is followed since flammability is a consideration. The following procedure shall be adhered to: .
  • Page 46 6. MAINTENANCE AND INSPECTION MAINTENANCE AND INSPECTION Decommissioning Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its detail. It is recommended good practice that all refrigerants are recovered safely. Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of reclaimed refrigerant.

  • Page 47: Appendix

    7. APPENDIX 7.1Caution & Warning 1. The unit can only be repaired by qualified installer centre personnel or an authorised dealer. for Europe market 2. This appliance is not intended for use by persons (including children) with reduced physical sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

  • Page 48: Cable Specification

    7.APPENDIX 7.2 Cable specification (1) Single phase unit Nameplate Creepage protector Signal line maximum Phase line Earth line current No more 2 1.5mm 1.5mm 30mA less than 0.1 sec than 10A 2 2.5mm 2.5mm 30mA less than 0.1 sec 10~16A 2 4mm 30mA less than 0.1 sec 16 ~25A...

  • Page 49: Comparison Table Of Refrigerant Saturation Temperature

    7.APPENDIX 7.3 Comparison table of refrigerant saturation temperature Pressure (MPa ) Temperature -51.3 (R410A)( ) Temperature -52.5 29.5 33.3 38.7 (R32)( ) Pressure (MPa ) Temperature (R410A)( ) Temperature 46.5 49.5 53.5 67.5 72.5 77.4 (R32)( )

  • Page 50: Exploded View And Spare Parts

    7.APPENDIX 7.4 Exploded view and spare parts Model and code:(1H-PASRW030SV113) Model and code:(1H-PASRW040SV118 ) 33 32 29 28...
  • Page 51 7.APPENDIX Mark Description Ref. 100000000168 100000000169 Chassis 80708591   80709972 Bracket components  80709202  80709989 Dividers  80709204  80715842 Front panel 80715857   80708605 The wind deflector  80709986 301030-00000006  Fan blade  20000-270004  80707103 Air Guide coil assembly ...
  • Page 52 7.APPENDIX Mark Description Ref. 100000000168 100000000169   Water outlet sensor 5k-410mm 83000050 Water inlet sensor 5k-850mm 83000052   Compressor discharge probe 50k-660mm 83000026    Compressor aspiration sensor 5k-560mm 83000044  Compressor aspiration sensor 5k-760mm 83000053  De-icing sensor 5k-680mm 83000051 ...
  • Page 53 7.APPENDIX Model and code:(1H-PASRW050SV120 ) Complete machine structure explosion diagram 29 28 23 22 25 24...
  • Page 54 7.APPENDIX Code Name Specifications Median septum DX51D+Z80 t1.2 Black 9005 80710057 LCD300 26300114+82400109 72200312 Front panel White glossy 9010 Gray Frosted 7043 80721846 Wind deflector DX51D+Z80 t1.0 Black 9005 80710055 Fan blade Z500-145 20000-270004 Wind deflector panel Black gloss 9005 80708463 Left panel DX51D+Z80 t1.0 Grey 7043...
  • Page 55 7.APPENDIX Code Name Specifications 82300129+82400156 72200167 Inverter board controller Terminal MSB 2.5-F 5-pole Terminal RS9101C-5(450V~ 4mm2 ) 4000-3901 Relay HATF903AS30AC220 AC220V 30A EMC Filter HT225-20-L8-H5 Terminal MSB 2.5-M 20000-390046 Terminal end plate D-MSB 1.5-F 20000-390047 Ambient temperature 150-502-98674(5K) 350mm 83000049 Coil temperature 150-502-98674(5K) 1030mm 83000054...
  • Page 56 7.APPENDIX Model and code:(1H-PASRW060SV124) Complete machine structure explosion diagram 29 28 26 25 24 Electrical 34 35 36 37 38 39 control structure explosion diagram...
  • Page 57 7.APPENDIX Code Name Specifications Chassis component Frosted gray 7043 80715646 LCD300 Display 26300114+82400109 72200312 Waterproof box Tawny PC 80901004 Air deflector Black 9005 80715026 Front panel White glossy 9010 Gray Frosted 7043 80721846 Axial fan blades Φ551×160-Φ12(10)×4 301030-00000003 Dc motor ZWS150-F2 20000-330309 Left side plate...
  • Page 58 7.APPENDIX Code Name Specifications Control board 82300317+82400442 72200463 Terminal block MSB 2.5-F 20000-390049 Terminal board MSDB 2.5-M 20000-390048 Terminal board MSB 2.5-M 20000-390046 Terminal block D-MSB 1.5-F 20000-390047 5 bit wire holder RS9101C-5(450V~ 4mm2 )(L、 N、 PE、 1、 2) 4000-3901 Scaleboard 2 Galvanized plate 80715658...
  • Page 59 7.APPENDIX Model and code:(1H-PASRW070SV128) Complete machine structure explosion diagram 30 29 27 26 25 Electrical control structure explosion diagram...
  • Page 60 7.APPENDIX Code Name Specifications Chassis component Frosted gray 7043 80718971 LCD300 26300114+82400109 72200312 Waterproof box Tawny PC 80901004 Air deflector Black 9005 80715026 Front panel Frosted gray 7043+White 9010 80721846 Axial fan blades Φ551×160-Φ12(10)×4 301030-00000003 Dc motor ZWS150-F2 20000-330309 Left side plate Frosted gray 7043 80721848 Clapboard...
  • Page 61 7.APPENDIX Code Name Specifications Terminal block MSB 2.5-F 20000-390049 Terminal block MSB 2.5-M 20000-390046 Terminal block MSDB 2.5-M 20000-390048 Relay HATF903AS30AC220 AC220V 30A 20000-360297 Driver Board 2AC32I42WM1 82300329 2 bit wire holder RS9211(450V~ 4mm2) 2000-3909 3-pole Terminal UTD-32/3P(L N PE) 20000-390223 5-pole Terminal RS9101C-5(450V~ 4mm2 )
  • Page 62 KEEP THIS BOOKLET Hayward Pool Products (Australia) Pty Ltd. Melbourne-Sydney-Brisbane-Perth Email: sales@hayward-pool.com.au | Website: www.hayward-pool.com.au PO Box 4384 | Dandenong South VIC 3164 ABN 66 083 413 414 Sales Contact Ph: 1300POOLS1 Fax: 1300POOLS2...

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