Vermont Castings 2115 Owner's Manual
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Vermont Castings 2115 Owner's Manual

Intrepid flexburn wood burning stove
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See also: Installation Manual
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Contact your dealer with questions on installation, operation, or service.
NOTICE: SAVE THESE INSTRUCTIONS
Intrepid FlexBurn
Model 2115 / 2115-CAT
Installation and service of this appliance should be performed by
qualified personnel. Hearth & Home Technologies recommends
HHT Factory Trained or NFI certified professionals.
To obtain a French translation of this manual, please
contact your dealer or visit www.vermontcastings.com
Pour obtenir une traduction française de ce manuel, s'il
vous plaît contacter votre revendeur ou visitez www.
vermontcastings.com
3-90-30007345c
Owner's Manual
Operation & Care
Wood Burning Stove
®
NOTE
Vermont Castings • Intrepid FlexBurn
If the information in these instructions is not
followed exactly, a fire may result causing
property damage, personal injury, or death.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
• Do not over fire - If appliance or chimney connector
glows, you are over firing. Over firing will void your
warranty.
• Comply with all minimum clearances to combustibles
as specified. Failure to comply may cause house fire.
•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
CAREFULLY SUPERVISE children in same room as
fireplace.
•
Alert children and adults to hazards of high
temperatures
•
High temperatures may ignite clothing or other
flammable materials.
•
Keep clothing, furniture, draperies and other
flammable materials away.
Owner's Manual_R2 • 2018 - ___ • 07/18
®
!
WARNING
!
WARNING
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
Hot glass will cause burns.
1

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Summary of Contents for Vermont Castings 2115

  • Page 1 To obtain a French translation of this manual, please contact your dealer or visit www.vermontcastings.com Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www. vermontcastings.com 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...
  • Page 2 Install chimney connector at least 18” from ceiling. Refer to l’accumulation de créosote peu se produire rapidement. Garder L’APPAREIL. local building codes and Vermont Castings Owner’s Guide for precautions les portes toutes fermées ou toutes ouvertes durant l’opération. 90° Off Top Up & Out Ceiling Clearance for passing a chimney or chimney connector through a combustible wall Faire le feu directement sur la grille prévue à...

  • Page 3: Table Of Contents

    D. Ash Disposal ............14 C. Contact Information ..........30 E. Opacity (Visible Smoke) .......... 15 F. Negative Pressure ........... 15 = Contains updated information G. Important Information ..........16  3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...

  • Page 4: Warranty Policy

    Limited 3 years Steel Burners, FlexBurn® System (engine, inner Lifetime cover,access cover and fireback) 90 Days All replacement parts beyond warranty period 4021-645J • 08-03-17 Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 3-90-30007345c ®...
  • Page 5 Consideration must be given to the appliance location and configuration, environmental conditions, insulation and air tightness of the structure. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...
  • Page 6 OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ® 4021-645J • 08-03-17...

  • Page 7: Product Specific And Important Safety Information

    This wood appliance needs periodic inspection and repair for proper operation. It is against federal regulations to operate this wood appliance in a manner inconsistent with operating instructions in this manual. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...
  • Page 8 NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifications and/or price without notice. Vermont Castings is a registered trademark of Hearth & Home Technologies. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...

  • Page 9: Operating Instructions

    Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 3-90-30007345c ®...

  • Page 10: Conditioning Your Stove

    During the break-in fires, do not let the stove get hotter than 500°F. (260°C) as measured on an optional stove-top thermometer. Adjust the air control lever as necessary to control the fire. Some odor from the stove’s hot metal and the paint is normal for the first few fires. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...

  • Page 11: Ways To Add Fuel

    Coal WARNING smoke can also poison the catalyst so that it won’t operate properly. Fire Risk • Do not leave the fire unattended when the door is unlatched • Operate only with front doors and ash pan door closed. • Unstable firewood could fall out of the firebox creating a fire hazard to your home. Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 3-90-30007345c ®...
  • Page 12 4. Wait several minutes for the new wood to fully ignite if the refueling and ash removal. stove top surface temperature is below 450°F (230°C). 5. Close the damper. And adjust the air control for the amount of heat your desire. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...
  • Page 13 Too much draft may cause excessive temperatures in the Intrepid FlexBurn , and could even damage the stove. On ® the other hand, too little draft can cause backpuffing into the room and/or the “plugging” of the chimney. Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 3-90-30007345c ®...

  • Page 14: Ash Disposal

    Close Figure 2.9- Turn the ashdoor handle clockwise to open and counterclockwise to close. • Slide the cover onto the pan, making sure it is securely closed. (Figure 2.10) Figure 2.10 - Be sure the cover is securely attached before removing the ash pan. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...

  • Page 15: Opacity (Visible Smoke)

    OPEN WINDOWS DURING INITIAL BURN TO DISSIPATE SMOKE AND ODORS! • Odors may be irritating to sensitive individuals. • Smoke detectors may activate. Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 3-90-30007345c ®...

  • Page 16: Important Information

    Dry wood burns readily with a good chimney draft. But with modern stoves, wood can be too dry and too volatile. Smoke and combustible gases can ‘gas out’ from the wood quickly and densely enough to overload the combustion system. If you hear a rumbling or roaring noise (like a propane torch) from the stove, that is a sign that the stove is over-firing. Back-puffing results when the fire produces volatile gases faster than the chimney draft pulls them out of the firebox. The gases back up in the firebox until they are concentrated enough and hot enough to ignite. If your stove back-puffs, the stove needs to cool down. You should open the damper to let the smoke rise to the flue more quickly, allow more air into the firebox, avoid big loads of firewood and check that the wood moisture is not too low. Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 3-90-30007345c ®...

  • Page 17: Maintenance

    • Clean the glass with water or a cleaner made especially for Retainer Clips (3) this purpose. Do not use abrasive cleaners. Use cleaning agents sparingly and be sure to keep them off the outer surfaces of the stove. • Rinse the glass thoroughly. Figure 3.1 - Exploded view of the glass assembly for the right door. • Dry the glass completely. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...

  • Page 18: Damper Adjustment

    Continue to make small adjustments until the setting is right. If additional adjusting of the latch does not enable the door to seal sufficiently in one area, try adjusting the gasket in that area. Pack more cement or a smaller diameter gasket into the channel beneath the gasket so the main gasket is raised and makes contact with the door frame. If this procedure doesn’t solve the problem, replace the gasket. Instructions for gasket replacement are given later in this section. Figure 3.4 - Remove gasket then clean channel with wire brush. Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 3-90-30007345c ®...

  • Page 19: The Chimney System

    If you cannot inspect or clean the chimney yourself, contact 5/16” diameter gasket seals the following parts: your local Vermont Castings dealer or a professional chimney • The lower fireback to the back panel sweep. • The left and right air plates (inner sides) • All connections between the stove plates. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...

  • Page 20: The Catalytic Element

    A non-functioning combustor will result in a loss of heating efficiency, and an increase in creosote and emissions. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...
  • Page 21 Inspecting the Combustor Remove access door and inner fireback. Remove the catalytic combustor by lifting up and pulling towards you. (Figure 3.7) 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...

  • Page 22: Troubleshooting Guide

    Reduce burn rate and allow coals to Excessive Coal Bed Operating on high for extended periods burn down before reloading. Contact your dealer for additional information regarding operation and troubleshooting. Visit www.vermontcastings.com to locate a dealer. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...

  • Page 23: Reference Material

    Reference Materials A. Service & Maintenance Log Date of Service Performed By Description of Service 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...

  • Page 24: Service Parts List

    Ending Manufacturing Date: Active 0002115 (Classic Black) 0002116 (Biscuit) 0002117 (Majolica Brown) 0002118 (Bordeaux) 0002119 (Twilight) 0002115T (Classic Black w/Transition Doors) Part number list on following page. 05/18 Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 3-90-30007345c ®...
  • Page 25 Refractory Upper Bracket Qty 2 req 30007353A Refractory Side Qty 2 req 30007302A Refractory Lower LT Bracket 30007307A Additional service part numbers appear on following page. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...
  • Page 26 Pkg of 10 1203290-10 Classic Black 30007291A Biscuit 30007291-32A Front Majolica Brown 30007291-31A Bordeaux 30007291-33A Twilight 30007291-30A Additional service part numbers appear on following page. Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 3-90-30007345c ®...
  • Page 27 Door, Right Majolica Brown 30007312-31A Bordeaux 30007312-33A Twilight 30007312-30A Door, Right Trans 30007350A Bottom Heat Shield 30007346A Additional service part numbers appear on following page. 3-90-30007345c Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 ®...
  • Page 28 End, Right Majolica Brown 30007290-31A Bordeaux 30007290-33A Twilight 30007290-30A Thermostat Cover 30007314A Thermostat Coil and Shaft Assembly 30007429A Handle, Thermostat, Wood 30007401 Ashpan Assembly 30007339 Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 3-90-30007345c ®...
  • Page 29 Vermont Castings • Intrepid FlexBurn Owner’s Manual_R2 • 2018 - ___ • 07/18 3-90-30007345c ®...

  • Page 30: Contact Information

    C. Contact Information CONTACT INFORMATION Hearth & Home Technologies 352 Mountain House Road Halifax, PA 17032 Please contact your Vermont Castings dealer with any questions or concerns. For the number of your nearest Vermont Castings dealer log onto www.vermontcastings.com CAUTION DO NOT DISCARD THIS MANUAL Read, understand and Leave this manual with • Important operating...

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