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Summary of Contents for Case DV201
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Page 2: Table Of Contents
DV201 - DV202 - DV204 Vibratory Rollers C O N T E N T GENERAL INSTRUCTIONS INTRODUCTION SAFETY INSTRUCTIONS ENVIRONMENTAL MEASURES AND HEALTH PRECAUTIONS PRODUCT IDENTIFICATION TORQUES SPECIFICATIONS SERVICING INSTRUCTIONS HOURMETER SERVICING INTERVAL FLUIDS AND LUBRICANTS FLUIDS AND LUBRICANT CAPACITES AND SPECIFICATIONS... - Page 3 DV201 - DV202 - DV204 Vibratory Rollers C O N T E N T THE SEAT REMOVAL OF THE SWITCH ON THE SEAT 10 THE WATER TANK REMOVAL OF THE FRONT TANK FROM THE FRAME OF THE MACHINE REMOVAL OF THE REAR TANK FROM THE FRAME OF THE MACHINE...
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Page 4: General Instructions
1 - GENERAL INSTRUCTIONS INTRODUCTION This series of Vibratory Rollers is suitable for compac- The main purpose of this manual is to give the informa- tion of all kinds of ground and for large and average- tion necessary for carrying out assembly and disas- scale site pretaration in highway construction (construc- sembly of the machine as well as service repairs of tion of highways, railways, airports), in hydro-engineer-... -
Page 5: Safety Instructions
1 - GENERAL INSTRUCTIONS SAFETY INSTRUCTIONS GENERAL SAFETY INSTRUCTIONS Attach a "Do not operate" warning note to the steering wheel and leave it there for the duration of The following safety instructions must be observed by the service work. ALL personnel repairing the machine. Wash the equipment thoroughly. - Page 6 1 - GENERAL INSTRUCTIONS 16. Before operating the equipment make sure there is 10. Fill new components with hydraulic oil before nobody on the machine or close by. Starting up of installation. the machine must always be announced with an 11.
- Page 7 Hardware torque is given in the tables. operation of the machine or charging outside the Threaded connections for hydraulics are tightened machine follows. In this case, the battery would as specified in the tables. discharge rapidly. The given hardware torque specifications are valid for dry screw threads.
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Page 8: Environmental Measures And Health Precautions
Oil products, coolants, battery acids, and paints If your skin or eyes are accidentally splashed or including thinners can be harmful to your health fumes inhaled, apply first aid immediately. In case and they can cause serious injury. of accidental consumption of such products see your doctor immediately. - Page 9 1 - GENERAL INSTRUCTIONS FIRE PRECAUTIONS From a fire risk point of view, the flammable liquids used are divided into the following risk classes II. Risk class - oil IV. Risk class - mineral oils - lubricants - anti-freeze The place where oil is being changed must not be situated in an area where there is danger of explo- sions or fire.
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Page 10: Product Identification
1 - GENERAL INSTRUCTIONS RIGHT, LEFT, FRONT AND REAR OF THE MACHINE As used in this manual, the terms "right", "left", "front" and "rear" indicate the sides of the machine as seen from the operator's seat. A. FRONT B. REAR C. - Page 11 1 - GENERAL INSTRUCTIONS TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE When ordering parts, requesting information or assist- ance, always give your Dealer the type, serial number and year of manufacture of your machine. In the spaces below, write the type, serial number and year of manufacture of your machine as well as the type and the serial number of the engine.
- Page 12 1 - GENERAL INSTRUCTIONS ROPS FRAME CD02E005...
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Page 13: Torques Specifications
1 - GENERAL INSTRUCTIONS TORQUE SPECIFICATIONS FASTENING HARDWARE Inspection and re-tightening Screws with metric threads Regularly check that hardware is not loose. Torque Use torque limiting wrenches to tighten screws and For screws For screws For screws Screw nuts. size 5.8 (5 S) 8.8 (8 G) 10.9 (10 K) - Page 14 1 - GENERAL INSTRUCTIONS SCREW TYPE HOSE CONNECTIONS Screw type connections with “O” Rings lb-ft Wrench Thread Hose Nominal Nominal size M12x1.5 M14x1.5 M16x1.5 M18x1.5 M20x1.5 M22x1.5 M24x1.5 M26x1.5 M30x2 36x2 M42x2 M45x2 M52x2...
- Page 15 1 - GENERAL INSTRUCTIONS PLUGS AND NECKS Table of tightening torques for necks and plugs with tight- ening edge, or with flat packing: Ø Ø Ø CS01C502 CS01C503 Plugs torque Neck torque Ø lb-ft Ø lb-ft G 1/8“ G 1/8“ G 1/4“...
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Page 16: Servicing Instructions
1 - GENERAL INSTRUCTIONS SERVICING INTRUCTIONS Respect the maintenance intervals by checking the WARNING hourmeter daily. Before carrying out any service work, Before carrying out any service work, proceed as park the machine on flat, firm ground, away from any follows: obstacles. -
Page 17: Servicing Interval
1 - GENERAL INSTRUCTIONS SERVICING INTERVAL INTERVALS IN HOURS SERVICE POINTS 4-11 Engine oil level 4-14 Fuel tank level 4-18 Ail filter restriction warning lamp 4-22 Air filter dust ejector 4-23 Hydraulic oil level 4-25 Hydraulic oil filter obstruction indicator 4-27 Drum oil level 4-29... - Page 18 1 - GENERAL INSTRUCTIONS NOTE A : Replace/Check every 500 hours or every 6 months, whichever comes first. NOTE B : Or after the first 100 hours during the run-in period. NOTE C : Replace/Check every 1000 hours or every year, whichever comes first.
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Page 19: Fluids And Lubricants
IMPORTANT: Use high quality oil and respect the oil changing intervals so as to ensure maximum engine life. Categories of oil to be used : CASE N°1 Multiperform- ance or Performance or API/CG/CF. The type of oil to use depends on ambient temperature:... - Page 20 1 - GENERAL INSTRUCTIONS GREASE HYDRAULIC FLUID Use extreme pressure oil, type NLGI grade 2 or CASE It is indispensable to use a high quality, ISO VG 46 type Molydisulfide grease. hydraulic fluid which is suitable for high pressure appli- cations.
- Page 21 VDMA direc- tive 24/568. It complies with articles 2 and 3 of DIN 51524. In case of leakage oil is completely degradable by microorganisms present in water and in the soil. During operation of the machine all contamination in all forms must be avoided (wear, dust, etc.).
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Page 22: Fluids And Lubricant Capacites And Specifications
SAE 15W40 - 10W30 - 5W30 oil (2 x 0.48 gal US) Battery Distilled water as needed Water - Anti-freeze (DV201, DV202) 53 liters (14 gal US) Front sprinkler reservoir Water - Anti-freeze (DV204) 67 liters (17.7 gal US) Water - Anti-freeze (DV201, DV202) 150 liters (39.6 gal US) - Page 23 1 - GENERAL INSTRUCTIONS NOTES...
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