Related Manuals for Case DV209B Tier 3
Summary of Contents for Case DV209B Tier 3
- Page 1 DV209B Tier 3 Double Drum Compactor PIN DDDD209BNGNT52033 and above SERVICE MANUAL Part number 48038047 edition English August 2016...
- Page 2 SERVICE MANUAL DV209B TIER 3 Double Drum Compactor [DDDD209BNGNT52033 - ] 48038047 18/08/2016 Find manuals at https://best-manuals.com...
- Page 3 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
- Page 4 [55.301] Alternator ................55.3 [55.302] Battery.
- Page 5 48038047 18/08/2016 Find manuals at https://best-manuals.com...
- Page 6 INTRODUCTION 48038047 18/08/2016 Find manuals at https://best-manuals.com...
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Page 7: Table Of Contents
Contents INTRODUCTION Foreword - Important notice regarding equipment servicing (*) ....... . 3 Safety rules (*) . -
Page 8: Foreword - Important Notice Regarding Equipment Servicing
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. -
Page 9: Safety Rules
INTRODUCTION Safety rules Double Drum DV Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. -
Page 10: Personal Safety
INTRODUCTION Personal safety Double Drum DV General safety rules Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces. - Page 11 INTRODUCTION Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations. 48038047 18/08/2016...
- Page 12 INTRODUCTION Before you leave the machine: 1. Park the machine on a firm, level surface. 2. Put all controls in neutral or park lock position. 3. Engage the parking brake. Use wheel chocks if required. 4. Lower all hydraulic equipment — Implements, header, etc. 5.
- Page 13 INTRODUCTION Wheels and tires Make sure that tires are correctly inflated. Do not exceed any recommended load or pressure. Follow the instructions in the manual for proper tire inflation. Tires are heavy. Handling tires without proper equipment could cause death or serious injury. Never weld on a wheel with a tire installed.
- Page 14 INTRODUCTION Inspect the electrical system for loose connections and frayed insulation. Repair or replace loose or damaged parts. Do not store oily rags or other flammable material on the machine. Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvents before welding or flame-cutting.
- Page 15 INTRODUCTION Operator presence system Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat. Never disconnect or bypass the operator presence system. If the operator presence system is inoperable, then it must be repaired. Power Take-Off (PTO) PTO-driven machinery can cause death or serious injury.
- Page 16 INTRODUCTION Operator protective structure Your machine is equipped with an operator protective structure, such as: a Roll Over Protective Structure (ROPS), Falling Objects Protective Structure (FOPS), or a cab with a ROPS. A ROPS may be a can frame or a two-posted or four-posted structure used for the protection of the operator to minimize the possibility of serious injury.
- Page 17 INTRODUCTION Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe han- dling and storage procedures, first aid measures, and procedures to take in the event of a spill or accidental release. MSDS are available from your dealer. Before you service your machine check the MSDS for each lubricant, fluid, etc.
- Page 18 INTRODUCTION Do not use the steering wheel or other controls or accessories as handholds when you enter or exit the cab or oper- ator’s platform. Working at heights When the normal use and maintenance of the machine requires you to work at heights: •...
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Page 19: Safety Rules - Ecology And The Environment
Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly. -
Page 20: Torque - Minimum Tightening Torques For Normal Assembly
INTRODUCTION Torque - Minimum tightening torques for normal assembly Double Drum DV METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED... - Page 21 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
- Page 22 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class 10 properties, and marks 120 ° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5...
- Page 23 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
- Page 24 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...
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Page 25: Torque - Standard Torque Data For Hydraulic Connections
Over-torquing of a hydraulic connection can also lead to leakage or failure. For some connections, CASE CONSTRUCTION requires a different torque value than is listed in the ISO and SAE standards. • The torque values in this document should be used whenever possible or applicable. - Page 26 INTRODUCTION Torque values for metric O-Ring Boss (ORB) port connections S-Series * L-Series ** Metric Ferrous Non-Ferrous Ferrous Non-Ferrous thread N·m (lb ft) ± 10 % N·m (lb ft) ± 10 % N·m (lb ft) ± 10 % N·m (lb ft) ± 10 % M8 x 1 10.5 (7.7) 6.3 (4.6)
- Page 27 INTRODUCTION Torque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud ends) Metric tube Outside Diameter (OD) Ferrous Non-Ferrous mm (in) BSPP S-Series L-Series S-Series L-Series thread S-Series * L-Series ** N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft) G- Gas;...
- Page 28 INTRODUCTION Torque values for Inch O-Ring Boss (ORB) port non-adjustable connections S-Series * L-Series ** Ferrous Non- Ferrous Non- Inch tube UN/UNF N·m (lb ft) Ferrous N·m (lb ft) Ferrous dash size thread size ± 10 % N·m (lb ft) ±...
- Page 29 INTRODUCTION Torque values for inch O-Ring Boss (ORB) port plugs Ferrous Non-Ferrous Internal hex External hex UN/UNF N·m (lb ft) N·m (lb ft) N·m (lb ft) dash size thread size ± 10 % ± 10 % ± 10 % 5/16-24 7.5 (5.5) 12.5 (9.2) 7.5 (5.5)
- Page 30 INTRODUCTION Torque values for four-bolt flange connections (Inch Screws, Grade 8) Code 61 Code 62 Metric size Imperial size Screw code Screw code N·m (lb ft) N·m (lb ft) ± 10 % ± 10 % 5/16-18 34 (25.1) 5/16-18 34 (25.1) 3/8-16 63 (46.5) 3/8-16...
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