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Summary of Contents for SMC Networks EXW1-RL Series
- Page 1 No.DOC1046608 PRODUCT NAME Compact Wireless Remote MODEL / Series / Product Number EXW1-RL*...
- Page 2 Contents Safety Instructions ···························································································· 2 Precautions regarding the Radio Law ·································································· 6 EXW1-A11*··········································································································································· 6 Precautions for Handling ··················································································· 8 Important Instructions concerning the Wireless System ······································ 10 SMC Wireless System ······················································································ 11 Features and Summary ·························································································································· 11 System Configuration ····························································································································· 12 System compatibility ······························································································································...
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Page 3: Safety Instructions
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations. -
Page 4: Limited Warranty And Disclaimer/Compliance Requirements
Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing business. Use in non-manufacturing business is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act. - Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
- Page 6 Caution ■When handling the unit or assembling/replacing units: •Do not touch the sharp metal parts of the connector or plug for connecting units. •Take care not to hit your hand when disassembling the unit. The connecting portions of the unit are firmly joined with seals. •When joining units, take care not to get fingers caught between units.
- Page 7 Precautions regarding the Radio Law EXW1-A11* Caution Notice: Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules.
- Page 8 This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
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Page 9: Precautions For Handling
Precautions for Handling ○Follow the instructions given below for selecting and handling. ●The instructions on design and selection Product specifications •Use within the specified voltage. Otherwise, failure or malfunction can result. •The power is supplied from the circuit reinforced or double-insulated from MAINS. •The direct current power supply used should be UL approved as follows. -
Page 10: Operating Environment
Operating environment •Select the correct type of enclosure according to the operating environment. IP67 protection class is achieved when the following conditions are met. (1) The units are connected correctly using power supply cables and communication cables with M12 (or M8) connectors. - Page 11 Maintenance •Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of air, before performing maintenance. Otherwise safety is not assured due to an unexpected malfunction or incorrect operation. •Perform regular maintenance and inspections. There is a risk of unexpected operation due to malfunction of the equipment.
- Page 12 SMC Wireless System Features and Summary SMC Wireless Products, EX600-W and EXW1 series products, are modular devices consisting of a gateway (hereafter referred to as a Base) and wireless devices (hereafter referred to as Remotes). From an upper-level (PLC) control component, a Base appears to be a single system including Remotes paired with it.
- Page 13 System Configuration PLC compatible with EX600-W and EXW1 series communication protocols. <Base> EX600-W Series EXW1 series For settings and other information, refer to the operation manual for EX600- WEN/WPN*. <Remote> EX600-W Series EXW1 series For settings and other information, refer to the operation manuals for EX600-WSV* and the connected digital and analog units.
- Page 14 System compatibility Mixed use with EX600-W Series Although it is possible to use with EX600-W series, the operating conditions must comply with the specifications of the existing wireless system. Note that the following functions may be restricted: •Communication distance The maximum communication distance will vary depending upon the system configuration. Please see the details in the table on the next page.
- Page 15 Refer to the system configuration example below. System configuration example Applicable function Frequency Wireless Wireless Communication channel Protocol Base Remote distance select function (F.C.S.) V.1.0/ EXW1 EXW1 Up to 100 m Available V.2.0 EXW1 EXW1+EX600 V.1.0 EXW1 EX600 Up to 10 m V.1.0 EX600 EXW1...
- Page 16 ○ System configuration 2 Wireless Base : EXW1-BECAC Wireless Remote: EXW1 series, EX600-W series <Wireless Base> <Wireless Remote> EXW1 series EX600-W Series -15- DOC1046608...
- Page 17 ○ System configuration 3 Wireless Base: EXW1-BECAC Wireless Remote: EX600-W <Wireless Base> <Wireless Remote> EX600-W Series -16- DOC1046608...
- Page 18 ○ System configuration 4 Wireless Base: EX600-W series Wireless Remote: EXW1 series <Wireless Base> EX600-W Series <Wireless Remote> ○ System configuration 5 Wireless Base: EX600-W series Wireless Remote: EXW1 series, EX600-W series <Wireless Base> EX600-W Series <Wireless Remote> EXW1 series EX600-W Series -17- DOC1046608...
- Page 19 ○ System configuration 6 Wireless Base: EX600-W series Wireless Remote: EX600-W series For system configurations of EX600-W series, refer to the operation manual of the product in use for the further details. ○ System configuration 7 Wireless Base: EXA1 series Wireless Remote: EXW1-RL* series EXA1 series EXW1-RL*...
- Page 20 How to Order The product system, model names and part numbering system of SMC wireless systems are as follows. <Compact wireless Remotes> This product line-up consists of 2 models, namely EXW1-RLAPA8C, EXW1-RLBPA7C <Wireless Adapter> This product line-up consists of two models, namely EXW1-A11E and EXW1-A11N. EXW1：Product series R：Wireless Remote A1：Wireless Adapter...
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Page 21: Summary Of Product Parts
Summary of Product parts EXW1-RLAPA8C Appearance Name Application Screw hole for mounting Mounting the compact Wireless Remote. (2 x M4) Connector for wireless Connect the cable for wireless adapter. adapter (ADPTR) Communication connector Connection for the cable for IO-Link device. (PORT1) Communication connector Connection for the cable for IO-Link device. -
Page 22: Led Indicator
LED indicator The LED indicators at the top left corner of the compact Wireless Remote indicate the power supply, communication, and diagnostic status. LED indicators of the compact Wireless Remote Refer to below for LED status of PWR, MS, W-SS and W-NS. LED status Function Description... - Page 23 LED indicator P1 to P4 are differ from each pin No function. Refer to below for pin function and LED status of P1 to P4. Refer to below for pin function of P1 to P4. Connector Connector pin No. Function Default setting: C/Q (Can be changed DI, DO, Inactive with parameters.) PORT1 Default setting: DI Can be changed C/Q, DO, Inactive with parameters.)
- Page 24 Connectors •Power supply connector M12, 4-pin, plug Signal Description A code 24VDC (US1) DC 24V (US1): Input* 0VDC (US1) DC 0V (US1) *1: 24 VDC ±10% Communication connector for IO-Link or digital I/O PORT1/PORT2 M12, 5-pin, socket Signal Description A code DC 24V (US1): Output* IO-Link communication Digital input (PNP)
- Page 25 EXW1-RLBPA7C Appearance Name Application Screw hole for mounting Mounting the compact Wireless Remote. (2 x M4) Connector for wireless Connect the cable for wireless adapter. adapter (ADPTR) Communication connector Connection for the cable for IO-Link device. (PORT1) Communication connector Connection for the cable for IO-Link device. (PORT2) Power supply connector Supplies power to the compact Wireless Remote.
- Page 26 LED indicator The LED indicators at the top left corner of the compact Wireless Remote indicate the power supply, communication, and diagnostic status. LED indicators of the compact Wireless Remote Refer to below for LED status of PWR, MS, W-SS and W-NS. LED status Function Description...
- Page 27 LED indicator P1, P2 and P24 are differ from each pin No function. Refer to below for pin function and LED status of P1, P2 and P24. Refer to below for pin function of P1 to P4. Connector Connector pin No. Function Default setting: C/Q (Can be changed DI, DO, Inactive with parameters.) PORT1...
- Page 28 Connectors •Power supply connector M12, 4-pin, plug Signal Description A code 24V (US1) DC 24V (US1): Input* 24V (US2) DC 24V (US2): Input* 0V (US1) DC 0V (US1) 0V (US2) DC 0V (US2) *1: 24 VDC ±10% Communication connector for IO-Link or digital I/O PORT1/PORT2 M12, 5-pin, socket Signal Description...
- Page 29 EXW1-A11* Appearance ① Name Application Connector Connector for Wireless Adaptor cable. For fixing to Air Management system. LED display Indicates the status of the adaptor. LED indicator LED status Function Description Color of name ON/Flashing Green Power supply voltage is in ON state Power supply and Orange Flashing...
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Page 30: Setting And Adjustment
Setting and Adjustment Flow chart for operating the wireless system Flow chart for using the wireless system To use SMC wireless units (Base and Remotes), they need to be set up using an NFC reader/writer and the I/O Configurator. Refer to the operation manual of the product in use for the further details. EXW1-RL* series does not support NFC and default mode is paring mode. - Page 31 Mounting and Installation of Units EXW1-RL* Installation Compact wireless remote Caution •To avoid damage to parts, apply the recommended tightening torque. •Mount the product using two screws. 2 x M4 screws are required (Recommended torque = 0.8+/-10% N･m). ●Precautions for handling Be sure to fit a seal cap on any unused connectors.
- Page 32 Wireless adaptor Caution To avoid damage to parts, apply the recommended tightening torque. ・ ・ Refer to the operation manual of the Wireless Adaptor for details. (1) Attachment of installation plate Attach the installation plate to the target object by either of the following two methods. Installation with M3 x 4 positions The tightening torque should be 0.4 N•m +/-10%.
- Page 33 ●Curved surface mounting (1) Thread the top and bottom cable ties through the installation plate. (2) Secure the wireless adaptor to the mount by tightening the cable ties. Trim back the loose ends of the cable ties. ●Mounting the Wireless Adaptor (1) Attachment of installation plate Secure the base and installation plate with the two tapping screws (M3 x 8) included with the wireless adaptor.
- Page 34 (2) Installation of wireless adaptor Chip the wireless adaptor onto the installation plate as shown below and secure the adaptor in place using the M10 nut already fitted to the wireless adaptor. The recommended tightening torque is 0.9 N•m +/- 10%. (3) Connecting the cable for the wireless adaptor Follow the procedure below to connect the cable for the wireless adaptor.
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Page 35: Troubleshooting
Troubleshooting When problems occur, take appropriate countermeasures while referring to the LED indication, troubleshooting and parameter settings. If a cause applicable to the failure cannot be identified, this indicates that the equipment itself is broken. The fieldbus system damage can be caused by the operating environment. Contact SMC to obtain countermeasures. - Page 36 •Remote troubleshooting LED status Investigation and Problem No. Possible causes Color of name countermeasures ON/Flashing The US1 (for control) power Supply 24 VDC +/-10% for US1 supply is OFF (for control) power source. The US2 (for output) power supply US2 (for output) power supply Green Flashing voltage is low.
- Page 37 LED status Investigation and Problem No. Possible causes Color of name countermeasures ON/Flashing (1) Supply 24 VDC +/-10% for the US1 (for control) power source of the Base. When Protocol V.1.0 is used (2) The distance which wireless (1) Power supply for the Base is communication between wireless Flashing systems can be established may...
- Page 38 LED status Investigation and Problem No. Possible causes name countermeasures Color of LED ON/Flashing (1) Supply 24 VDC +/-10% for the US1 (for control) power source of the Base. (2) The distance which wireless (1) Power supply for the communication between wireless base is OFF Flashing systems can be established may...
- Page 39 LED status Investigation and Problem No. Possible causes Color of name countermeasures ON/Flashing In IO-Link mode, IO-Link device Green Flashing (1Hz) Connect the IO-Link device. disconnected. (1) Check the setting of Validation and Backup. In IO-Link mode, (2) Check the process data of (1) Connected IO-Link device each port.
- Page 40 •Wireless Adaptor troubleshooting items LED status Description Colour of ON/Flashing All LEDs are OFF. Problem 1 PWR LED is red or flashes orange or Orange Flashing Problem 2 is off. Flashing W-SS LED flashes red or orange or is W-SS Orange Flashing Problem 3...
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Page 41: Technical Information
Technical Information I/O Map The number of input and output occupied bytes is shown in the table below. The product selects the occupied bytes (input and output) of the entire unit and the respective IO-Link port size within that range. The number of bytes occupied by the entire unit and the IO-Link port size depends on the Wireless protocol. - Page 42 <EXW1-RLBPA7C IO map> Input Output Byte N Com2 Com1 Connector PORT2 PORT1 PORT2 PORT1 IO-Link Port 2 Port 1 Port 2 Port 1 Port (P2) (P1) (P2) (P1) Byte N+1 Err2 Err1 Connector PORT2 PORT1 Reserved (Fixed: 0) IO-Link Port 2 Port 1 Port (P2)
- Page 43 Wireless protocol V1.0 Refer to the IO map table below for Wireless protocol V1.0. Input and output occupied bytes are 16/16 bytes fixed. Fixed 2 bytes (Byte N to Byte N+1) + IO-Link Process data 14 bytes Default input and output size are P1: 8 bytes, P2: 6 bytes, P3: 0 byte and P4: 0 byte. <EXW1-RLAPA8C IO map>...
- Page 44 •The input of Byte N and Byte N+1 details. Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte N Com4 Com3 Com2 Com1 Byte Err4 Err3 Err2 Err1 *1: Bit 4 to Bit 7 is available for EXW1-RLAPA8C. Description Details Value...
- Page 45 The EXW1-RL* has a diagnostic function for each port. The diagnostics are shown via the LED display and process data input (PQI) in accordance with the diagnostic contents. The details of LED display and event code for each diagnostic are shown below. Input Port diagnostics Event...
- Page 46 Parameters Parameters can be changed by paired base. For more details, check the manual of the paired base. When EXA1 series is paired, parameters of EXW1-RL* is fixed default setting. Default Parameter Parameter Definition Item Content setting setting range Generates an Enable ○...
- Page 47 Parameter Parameter Definition Item Content Default setting setting range Turn off the ○ Sets output status output Output state IO-Link when Fieldbus for Fieldbus Individual Port Communication Idle Turn on the (P1 to P4) idle is occurred. output Sets hold status Hold Hold the output when Wireless...
- Page 48 Parameter Parameter Definition Item Content Default setting setting range Deactivate the Deactivated port. Start-up IO-LINK communication based on the IO- IOL_Manual Link device comparison function. IO-Link PortMode Setting the IO-Link Start up the IO- Port Port mode. Link (P1 to P4) communication IOL_Autostart ○...
- Page 49 Parameter Default Parameter Definition Item Content setting setting range Setting for Automatically set as a As fast as communication cycle minimum cycle time of IO- ○ possible time with IOLink Link device. device. Ranges (with IO-Link time increments) in PortCycleTime Port brackets are shown (P1 to P4)
- Page 50 Parameter Default Parameter Definition Item Content setting setting range All outputs are turned Clear/ OFF and process data PD Out outputs remain valid. valid Sets Process data Process data outputs IO-Link IO-Link State for status when Wireless remain valid. IO-link Port Hold RF Timeout...
- Page 51 •Output setting when the fieldbus and wireless communication error occurs. (IO-Link mode) IO-Link master setting (Output setting during fieldbus and wireless Communication Fault) Operation of the connected device Setting item Details All outputs are turned OFF and Clear/PD Out valid Output is cleared.
- Page 52 •Port cycle time setting The communication cycle time is set automatically or selected from the range of 0.4 ms to 132.8 ms. Note) The settable minimum cycle time is dependant on the IO-Link device minimum cycle time, communication speed or process data size. The selected port cycle time must be supported by the IO- Link device.
- Page 53 • Data storage function The data storage function is available when the -IO-Link port operation mode is ”Manual” and -Validation & Backup is ”Type compatible, Device V1.1, Backup + Restore” or ”Type compatible, Device V1.1, Restore”. •Outline of backup and restore The parameter setting data for each IO-Link device can be stored (referred to as ”backup”) in the IO-Link master.
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Page 54: Specifications
Specifications Dimensions ○EXW1-RL* -53- DOC1046608... - Page 55 ○EXW1-A11* ・Wireless Adaptor ・Installation Plate -54- DOC1046608...
- Page 56 Specifications Table ○EXW1-RL* EXW1-RLAPA8C EXW1-RLBPA7C Model Class A Class B Port class COM1 (4.8 kbps), COM2 (38.4 kbps), COM3 (230.4 kbps) Transmission speed Automatically switches depending on the device connected IO-Link version Version 1.1 Number of ports Max.4 Max.2 Power supply for US1 0.5 A / connector 0.3 A / connector Max.
- Page 57 Electrical specifications Item Specification US1 (for control) power supply voltage 24 VDC+/-10 % range US2 (for output) power supply voltage 24 VDC+/-10 % range Current consumption 100 mA or less *1: EXW1-RLBPA7C only General specifications Item Specification Enclosure IP67* Ambient operating temperature -10 to +50 Ambient storage temperature -20 to +60...
- Page 58 ○EXW1-A11* Electrical specifications Item Specification US1 (for control) power supply voltage 24 VDC+/-10 % range Current consumption 50 mA or less General specifications Item Specification Enclosure IP67 Ambient operating temperature -10 to +50 Ambient storage temperature -20 to +60 Ambient humidity 35 to 85% RH (no condensation) EN61131-2 compliant 5≦f<8.4 Hz 3.5 mm...
- Page 59 Accessories Accessory List For the selection of accessories, refer to the catalog. (1) Power supply cables EX500-AP010-S: Cable with M12 connector, A code, Socket, Straight 1 m EX500-AP050-S: Cable with M12 connector, A code, Socket, Straight 5 m EX500-AP010-A: Cable with M12 connector, A code, Socket, Angle 1 m EX500-AP050-A: Cable with M12 connector, A code, Socket, Angle 5 m (2) IO-Link communication cable EX9-AC005-SSPS: Cable with M12 connector, Socket, Plug, Straight 0.5 m...
- Page 60 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved DOC1046608...
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