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SMC Networks EXW1-RDX G4C Series Operation Manual

Compact wireless remote
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Doc.DOC1093579
PRODUCT NAME
Compact Wireless Remote
MODEL / Series / Product Number
EXW1-RDX*G4C*
EXW1-RDY*G4C*
EXW1-RDM*G3C*

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Summary of Contents for SMC Networks EXW1-RDX G4C Series

  • Page 1 Doc.DOC1093579 PRODUCT NAME Compact Wireless Remote MODEL / Series / Product Number EXW1-RDX*G4C* EXW1-RDY*G4C* EXW1-RDM*G3C*...
  • Page 2 Contents Safety Instructions ···························································································· 2 Precautions for Handling ··················································································· 5 Important Instructions concerning the Wireless System ········································ 7 SMC Wireless System ························································································ 9 Features and Summary ··························································································································· 9 System Configuration ····························································································································· 10 How to Order ······································································································································· 11 Summary of Product parts ··············································································· 12 EXW1-RD**G* (Eg.
  • Page 3 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.
  • Page 4 Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 5 Operator ♦This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. ♦Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Precautions for Handling ○Follow the instructions given below for selecting and handling. ●The instructions on design and selection ∗Product specifications •Use within the specified voltage. Otherwise, failure or malfunction can result. •Reserve a space for maintenance. Design the system to allow the required space for maintenance. •Do not remove the label.
  • Page 7 ∗Operating environment •Select the correct type of enclosure according to the operating environment. IP67 protection class is achieved when the following conditions are met. (1) The units are connected correctly using power supply cables and communication cables with M12 (or M8) connectors.
  • Page 8 ∗Maintenance •Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of air, before performing maintenance. Otherwise safety is not assured due to an unexpected malfunction or incorrect operation. •Perform regular maintenance and inspections. There is a risk of unexpected operation due to malfunction of the equipment.
  • Page 9 Fieldbus System/ Industrial IoT Cybersecurity In recent years, factories have introduced industrial IoT, building up complex networks of production machines. These systems maybe subject to a new threat, cyberattack. To protect the industrial IoT from cyberattacks, it is important to take multiple measures (multi-layer protection) for IoT devices, networks and clouds.
  • Page 10 SMC Wireless System Features and Summary SMC Wireless Products are modular devices consisting of a gateway (hereafter referred to as a Base) and wireless devices (hereafter referred to as Remotes). From an upper-level (PLC) control component, a Base appears to be a single system including Remotes paired with it.
  • Page 11 System Configuration PLC compatible with EX600-W and EXW1 series communication protocols. <Base> EXW1 series <Remote> EXW1 series Input/ output/ devices. -10- Doc.DOC1093579...
  • Page 12 How to Order The product system, model names and part numbering system of SMC wireless systems are as follows. <Compact wireless Remotes> This product line-up consists of 12 models, namely EXW1-RDXPG4C1, EXW1-RDXPG4C2, EXW1-RDXNG4C1, EXW1-RDXNG4C2, EXW1-RDYPG4C1, EXW1-RDYPG4C2, EXW1-RDYNG4C1, EXW1-RDYNG4C2, EXW1-RDMPG3C1, EXW1-RDMPG3C2, EXW1-RDMNG3C1, EXW1-RDMNG3C2. 12 models are the wireless system remote used in combination with a wireless adapter that has wireless communication capabilities.
  • Page 13 Summary of Product parts EXW1-RD**G* (Eg. EXW1-RDM*G3C2-*) Bracket 2 EXW1-RDX* EXW1-RDY* EXW1-RDM* Name Application Performs wireless communication. (Factory installed if the wireless Wireless adapter adapter option is selected in the ”How to order”) Secures the wireless adapter. (Factory installed if the wireless Wireless adapter cover adapter option is selected in the ”How to order”) M12 power connector (1 pc)
  • Page 14 LED indicator The LED indicates product status (the power supply, communication and diagnostic status), and inputs or outputs status. LED indicators of the compact Wireless Remote Refer to below for LED status of PWR, MS, W-SS and W-NS. LED status Function Description ON/OFF/...
  • Page 15 For EXW1-RDX* For EXW1-RDY* EXW1-RDM* Refer to below for input LED status of 1 to 16. LED status Function Description Comment name Color ON/OFF Green Input or output signal ON For EXW1-RDM*: Input Short circuit detection (Power for 0 - 7 for output (“OUT” side black 1 to input device or output) output...
  • Page 16 Connectors •Power supply connector M12, 4-pin, plug Signal Description A code 24V (US1) 24VDC (US1): Input* 24V (US2) 24VDC (US2): Input *1*2 0V (US1) 0VDC (US1) 0V (US2) 0VDC (US2) *1: 24 VDC +/-10% *2: Only EXW1-RDY*G*、EXW1-RDM*G* Input connector M12, 5-pin, socket Signal Description A code...
  • Page 17 Setting and Adjustment Flow chart for operating the wireless system Flow chart for using the wireless system To use SMC wireless units (Base and Remotes), they need to be set up using an NFC reader/writer and the I/O Configurator. Refer to the operation manual of the product or I/O configurator in use for the further details.
  • Page 18 Mounting and Installation Installation (Bracket) Caution Apply the recommended tightening torque to avoid damage to parts. ・ Install the product using screws in the four bracket mounting holes. Use 4×M5 screws. The ・ recommended torque is 3.0+/-10% N・m. If bracket 2 is selected, it will be provided together with 4 hexagon socket head screws (M5x10). ・...
  • Page 19 Caution Mounting the wireless adapter (direct mount) 2. Secure the wireless adapter cover using a 1. Attach the wireless adapter to the product. screw. The recommended tightening torque is 0.3 to 0.4 N・m. Wireless adapter Wireless adapter cover mounting screw Wireless adapter cover ●Precautions for handling - Be sure to fit a seal cap on any unused connectors.
  • Page 20 Mounting the wireless adapter (with the wireless adapter cable) Caution Connect the wireless adapter cable to the product and the wireless adapter. Wireless adapter cable Wireless adapter -19- Doc.DOC1093579...
  • Page 21 Troubleshooting When problems occur, take appropriate countermeasures while referring to the LED indication, troubleshooting and parameter settings. If a cause applicable to the failure cannot be identified, this indicates that the equipment itself is broken. The fieldbus system damage can be caused by the operating environment. Contact SMC to obtain countermeasures.
  • Page 22 •Remote troubleshooting LED status Problem Investigation and Possible causes name countermeasures Color ON/OFF/Flashing The US1 (for control / input) Supply 24 VDC +/-10% for US1 power supply is OFF (for control / input) power source. US2 (for output) power supply Supply 24 VDC +/-10% for US2 Green Flashing...
  • Page 23 LED status Investigation and Problem No. Possible causes name countermeasures Color ON/OFF/Flashing (1) Supply 24 VDC +/-10% for the US1 (for control / input) power source of the Base. When Protocol V.1.0 is used (2) The distance which wireless (1) Power supply for the Base is communication between wireless Flashing systems can be established may...
  • Page 24 LED status Investigation and Problem No. Possible causes name countermeasures Color ON/OFF/Flashing (1) Supply 24 VDC +/-10% for the US1 (for control / input) power source of the Base. (2) The distance which wireless (1) Power supply for the communication between wireless base is OFF Flashing systems can be established may...
  • Page 25 Technical Information I/O map The table below shows the number of bytes occupied by input and output. For the EXW1-RDX*G4C* and EXW1-RDM*G3C*, the number of occupied bytes for the entire unit varies depending on the wireless protocol. Occupied bytes Product No. Input Output EXW1-RDX*G4C*...
  • Page 26 EXW1-RDM*G3C* ＜EXW1-RDM*G3C* IO map＞ Input Bit 7 Bit 0 Byte N Connector Connector 6/7 Connector 4/5 Connector 2/3 Connector 0/1 Byte N+1 Reserved Connector Notification Notification Notification Notification Notification Notification Notification Notification Byte N+2 Timer Ch Timer Ch Timer Ch Timer Ch Timer Ch Timer Ch...
  • Page 27 Parameters Parameters and data can be changed/checked by IO configurator and paired base. For more details, refer to the manual of the IO configurator and paired base (page 9). When EXA1 series is paired, parameters of EXW1-RD**G*C* is fixed default setting. <...
  • Page 28 < EXW1-RDX*, EXW1-RDM* parameters > Default Target Parameter Definition Item Content setting Start/end of Start/end of Ch #: measurement 0x0000- measurement Ch, page Timer Trigger 0x2F2F Sets a trigger Ch, Sets a (page 34) trigger Sets the upper Ch #: Sets the upper limit of Upper Limit Detection 0-65535...
  • Page 29 ＜EXW1-RDX* and EXW1-RDM diagnostic parameters＞ Target Parameter Definition Item Content ON/OFF count ON/OFF times for each 0-4294967295 Ch #: value. channel. ON/OFF Counter Clears the Input Value Clr（Clear） ON/OFF counter Clear ON/OFF count value. to 0. 0: No error, 1: Error Ch 7-0: Exceeded ON/OFF 0x00-0xFF...
  • Page 30 ＜EXW1-RDX* and EXW1-RDM diagnostic parameters＞ Target Parameter Definition Item Content Latest ON/OFF time Latest time Latest value 0-65535 [ms] measurement value measured (page Average ON/OFF time Average of the last Average value 0-65535 [ms] measurement value 8 measurements (page Maximum value Maximum value from start Maximum value from start...
  • Page 31 < EXW1-RDY*, EXW1-RDM* parameters > Default Target Parameter Definition Item Content setting Generates an Generated error Enable ○ error. Brown-out when US1 power Detection for US1 supply voltage goes Does not Disable under approx. 19 V. generate an error. Generates an Generated error Enable ○...
  • Page 32 < EXW1-RDY*, EXW1-RDM* parameters > Default Target Parameter Definition Item Content setting Sets hold status Hold Hold the output ○ when Wireless Hold State for RF Communication Timeout timeout is Individual Refer to No.13. occurred. Sets output Clear Turn off the output ○...
  • Page 33 < EXW1-RDY*, EXW1-RDM* diagnostic parameters > Target Parameter Definition Item Content ON/OFF count 0-4294967295 ON/OFF times for each value. (0 to 0xFFFFFFFF) channel. Ch #: ON/OFF Counter Clears the Input Value ON/OFF counter Clr (Clear) Clear ON/OFF count value. to 0. 0: No error, 1: Error Ch 7-0: Exceeded ON/OFF...
  • Page 34 LED off function The LED off function turns off all LED‘s except for the PWR LED. The LED‘s shown in red in the figure below are all turned off. Only the PWR LED repeats 0.2 [s] ON→0.2 [s] OFF→0.2 [s] ON→0.4 [s] OFF, to check the input power to the product.
  • Page 35 ON/OFF time measurement funciton (Wireless Protocol V.2.0 only) The ON/OFF time measurement function measures the ON/OFF time between two input points and the ON/OFF time between two input/output points. It can measure ON/OFF‘s of up to 16 timers from timer 0 to timer 15.
  • Page 36 [2] Set a measurement start/end trigger. A measurement start/end trigger (rising edge, falling edge and both edges) is set on the input channels or input/output channels assigned in the previous step. This example uses EXW1-RDX*, which allows setting of input channels only. Output channels can only be set with EXW1-RDM* and measuring between output channels is not possible.
  • Page 37 EXW1-RDX* default values and relevant triggers and channels Default Measurement end Measurement Measurement Measurement Timer value (Hex) trigger end ch start trigger start ch Timer Ch 0 0x0110 0 (rising edge) 1 (falling edge) Timer Ch 1 0x0011 0 (rising edge) 1 (falling edge) Timer Ch 2 0x0312...
  • Page 38 Log function and notification function (Wireless Protocol V.2.0 only) The log function allows logging of data outside of the threshold range set for the ON/OFF time (see “ON/OFF time measurement function”). The last 40 logs can be viewed at once. Up to five logs are kept for each timer and can be viewed individually.
  • Page 39 An example of events on timer 1 is illustrated below. Input Bit 7 Bit 0 Byte N Byte N+1 Notification Notification Notification Notification Notification Notification Notification Notification Byte N+2 Notification Notification Notification Notification Notification Notification Notification Notification Byte N+3 [1] Set upper and lower limits of threshold range for each timer. Each timer can have upper and lower limits of the threshold range from 0 to 65535 ms.
  • Page 40 [3] Clear the notification Clear the notification is included in “clear the number of measurements outside of the threshold range(Ch #: Clear(All)(page 26))” or “change the number of measurements to send notification (Ch #: Clear(All)(page 26))”. The table below shows how the IO Configurator displays logs. Up to the last 40 logs can be viewed at once. Sorting by timer allows up to five logs per timer to be viewed.
  • Page 41 Acquired data The data acquired by the “ON/OFF time measurement function (Wireless Protocol V.2.0 only) (page 34)“ and “Log funtion and notification funciton (Wireless Protocol V.2.0 only) (page 37)“ are the latest value, average value, maximum value, minimum value, number of measurements outside of the threshold range, and total number of measurements.
  • Page 42 Specifications Dimensions ・Front and side EXW1-RD**G*C1-* EXW1-RD**G*C2-* ・Cable with connectors -41- Doc.DOC1093579...
  • Page 43 ・Rear Bracket 1 Bracket 2 -42- Doc.DOC1093579...
  • Page 44 Electrical specifications - EXW1-RDM*G3C* Item Specifications Model EXW1-RDMPG3C* EXW1-RDMNG3C* US1 (for control/ input) power supply voltage range 24VDC+/-10% US2 (for output) power voltage 24VDC+/-10% Current consumption 50 mA or less Galvanic isolation Between US1 and US2 Number of points 2 points/ connector 8 points/ unit Input type Max.
  • Page 45 General specification Item Specifications Enclosure IP67 Ambient operating temperature -10 to +55 Ambient storage temperature -20 to +60 Ambient humidity 35 to 85% RH (no condensation) 500 VAC 1.0 min. Withstand voltage External terminals (including the FE terminal) and enclosure screws 10 MΩ...
  • Page 46 Accessories Accessory List For the selection of accessories, refer to the catalog and SMC world website. URL: https://www.smcworld.com -45- Doc.DOC1093579...
  • Page 47 Revision history https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved...

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