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Summary of Contents for Alfain aXe 500 IN PULSE
- Page 1 PULSE WELDING MACHINE aXe 500 IN PULSE OPERATING AND MAINTENANCE INSTRUCTIONS ALFA IN a.s. © www.alfain.eu aXe 500 IN PULSE manual EN 01...
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Page 2: Table Of Contents
DESCRIPTION OF THE CONTROL PANEL ..........13 MENU STRUCTURE ...................14 QUICK JOB SELECTION - MEMORY ............20 TORCH CONNECTION ................21 CONNECTING THE GROUNDING CABLE ..........21 ATTACHING THE GAS INLET ..............22 CONNECTION OF THE CONNECTING CABLE ........23 CONNECTING TORCH ................23 ALFA IN a.s. © www.alfain.eu... - Page 3 OVERVIEW OF WIRE FEED PULLEYS .............25 MACHINE MODIFICATION FOR ALUMINIUM WELDING ......26 ERROR MESSAGES ...................32 PROVISION OF WARRANTY ..............33 WARRANTY AND POST-WARRANTY REPAIRS ........33 INFORMATION FOR USERS ON THE DISPOSAL OF ELECTRICAL AND ELECTRONIC EQUIPMENT IN THE CZECH REPUBLIC ......34 ALFA IN a.s. © www.alfain.eu...
- Page 4 For maintenance and repairs, use only original spare parts. There is, of course, a complex of our services. The aXe 500 IN PULSE welding machine is a new generation of multifunctional synergistic welding machines from ALFA IN. The device is designed for MIG/MAG, MMA and AIR welding.
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Page 5: Personal Protection
5. Disconnect the device from the mains before working on the electrical system, removing or cleaning the cover. MACHINE PROTECTION This machine is electronically protected against overload. Do not turn off the main power switch while the machine is loaded. ALFA IN a.s. © www.alfain.eu... - Page 6 There is a risk of impaired pacemaker function! OPERATING CONDITIONS 1. aXe 500 IN PULSE welding machine is designed for welding steel, aluminium, and alloys for commercial and industrial applications. 2. Use only the designated transport equipment to transport the welder. Do not use a forklift or single crates for transport.
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Page 7: Electromagnetic Compatibility
Due to the installed capacity's size, the distribution plants' approval must be required to connect the equipment to the public distribution network. We warn the user that he is responsible for any interference from welding. TECHNICAL DATA aXe 500 IN PULSE Method MIG/MAG Mains voltage... -
Page 8: Part Of Delivery
ARC M6W 5m DIGIMIG PISTOL Torch ARC M6OSW 3m DIGIMIG Torch ARC M6OSW 4m DIGIMIG Assembly and maintenance instructions for M6WP/M6OSWP: Notice If you decide to use a torch other than the one listed above, you ALFA IN a.s. © www.alfain.eu... -
Page 9: Main Machine Parts
ALFA IN a.s. is not responsible for damage to welding torches due to overloading. DESCRIPTION OF MACHINE AND FUNCTIONS MAIN MACHINE PARTS ALFA IN a.s. © www.alfain.eu... - Page 10 - 10 - ALFA IN a.s. © www.alfain.eu...
- Page 11 Feeder Holder Generator Quick connector Connector female Connector male panel Quick Connector male Clamp for the Cable Bundle Clamp for the Cable Bundle Cable Bundle Inlet Feeder Cable Bundle Quick connector W (red) Quick connector W (blue) ALFA IN a.s. © www.alfain.eu...
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Page 12: Colling System Of The Water Torch (Coolant)
Do not pollute the environment. In the worst case, please take it to a salvage yard in its original canister. The safety data sheet can be found at https://www.alfain.eu/static/_dokumenty/1/2/8/8/0/4/Bezpecnostni-list-ACL- 10.pdf. 7. Note: When connecting a gas-cooled torch, securing the quick water... -
Page 13: Air Bleeding Torch Cooling System
4. Connect the torch and start the cooling test for about 30 seconds. 5. The procedure must be repeated if the error message "ERR 2" - low water pressure lights up after pressing the torch button. DESCRIPTION OF THE CONTROL PANEL ALFA IN a.s. © www.alfain.eu... -
Page 14: Menu Structure
Display: shows the current, feed rate and material thickness LEDs: for displaying choke values MENU STRUCTURE METHOS SETTINGS MENU Press the V16 encoder briefly to enter the method selection. Set the AIR/ELE/TIG/MAN/SYN method with encoder V16. In synergic welding ALFA IN a.s. © www.alfain.eu... - Page 15 (0-20s) [0,5] Start current (10-100%) [100] Second (BiLevel) Current (10-100%) [100] End Current (10-100%) [10] Second Current (1-99%) [40] Duty cycle (1-99%) [50] Frequency (0,5-250Hz) [1,0] MENU 1 STRUCTURE MAN Parameter Parameter Range Default settings ALFA IN a.s. © www.alfain.eu...
- Page 16 - 16 - Initial Speed (10-100%) [30] Pre Gas (0-20s) [0,1] Post Gas (0-20s) [0,5] Burnback (0-150ms) [60] Spot (0,5-20s) [2,0] Interval (0,5-20s) [2,0] ALFA IN a.s. © www.alfain.eu...
- Page 17 (123), the counter can be reset. Long press button 2 (V17) to display the software version of each board: (V30) – Control PCB (7130) (V12) – Motor PCB (7131) (V11) – Display PCB (7132) ALFA IN a.s. © www.alfain.eu...
- Page 18 Display V30 shows the number of half-pumps from the flow sensor, and V12 shows the flow rate in l/min. If the flow rate is insufficient, the V9 indicator lights up, and the ERR message appears on the V30 display. ALFA IN a.s. © www.alfain.eu...
- Page 19 Use encoder V27 to set the JOB as active inactive or delete the selected JOB. Press encoder V27 or V16 to load the desired JOB. Press another button to exit the menu to load the job. ALFA IN a.s. © www.alfain.eu...
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Page 20: Quick Job Selection - Memory
The illumination of V7 indicates the HOLD value. 6. If a torch with a remote control is connected, the display shows: ---. 7. If the MIG/MAG torch remains connected, the welding voltage will be displayed on the ALFA IN a.s. © www.alfain.eu... -
Page 21: Torch Connection
A26 and A27 on the machine. CONNECTING THE GROUNDING CABLE Connect the ground cable quick coupler to the minus quick coupler A4 on the generator, carefully secure by turning clockwise. Attach the grounding clamp to the weldment. ALFA IN a.s. © www.alfain.eu... -
Page 22: Attaching The Gas Inlet
A TIG torch can be used in the EURO connector. When using the button connected to the EURO connector, the gas valve is switched in the feed and the generator. Only the gas valve is switched if the torch button is connected to the A3 connector. ALFA IN a.s. © www.alfain.eu... -
Page 23: Connection Of The Connecting Cable
CONNECTING TO THE MAINS 1. Insert the mains plug into the appropriate mains socket. The circuit breakers must correspond to the technical data of the machine. ALFA IN a.s. © www.alfain.eu... -
Page 24: Attaching The Wire Spool
5. Please press the button (wire guidance) V1 again and hold it until the wire appears at the end of the torch. ALFA IN a.s. © www.alfain.eu... -
Page 25: Overview Of Wire Feed Pulleys
1,2 – 1,6 4302 1,0 – 1,2 4306 Aluminium wire 1,2 – 1,6 4307 1,6 – 2,0 4308 2,4 – 3,2 4309 1,0 – 1,2 4303 1,2 – 1,6 4304 Trubičkový drát 2,4 – 3,2 4305 ALFA IN a.s. © www.alfain.eu... -
Page 26: Machine Modification For Aluminium Welding
Use the UP and DOWN buttons to adjust the displayed value and the MODE button to switch between functions. If the JOB selection is activated by remote control, you can switch between JOBs. ALFA IN a.s. © www.alfain.eu... - Page 27 3. The left display V30 shows the machine power (current, wire feed speed, material thickness), and the right display V12 shows the voltage value, correction value (voltage, wire feed speed) or choke value. 4. Press the V29 button to switch the settings and display the machine ALFA IN a.s. © www.alfain.eu...
- Page 28 7. Long press the V13 button to switch the wire tension and feed rate correction. V31 displays the current correction setting. 8. Use encoder V12 to adjust the voltage or wire feed rate correction (as required). 9. Press the V22 button to switch between 2T/4T/2T-sequence/4T- ALFA IN a.s. © www.alfain.eu...
- Page 29 Use the UP and DOWN buttons to adjust the displayed value and the MODE button to switch between functions. If JOB selection is activated by remote control, you can switch between JOBs. ALFA IN a.s. © www.alfain.eu...
- Page 30 20 * 60 = 1200 CONSUMPTION TABLE DURING TIG WELDING Argon flow rate Tungsten electrode diameter [l/min] [mm] Steel / Stainless steel 3 – 4 3 – 5 4 – 6 5 – 7 5 – 9 ALFA IN a.s. © www.alfain.eu...
- Page 31 The gas nozzle must not be tapped hard as the insulating material may be damaged. 7. The spacer is also subjected to the effects of spray and thermal stress. Its service life is 30-120 welding hours (according to the manufacturer's data). ALFA IN a.s. © www.alfain.eu...
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Page 32: Error Messages
Err 6 JOB is not saved. Err 7 CAN-Bus communication error Err 7 may be displayed when there is a communication failure/error or when one of the phases fails. Check the power supply (circuit breaker, plug). ALFA IN a.s. © www.alfain.eu... -
Page 33: Provision Of Warranty
2. A similar procedure is followed in the case of post-warranty repairs. 3. Please report your complaint by e-mail at servis@alfain.eu or by phone at +420 563 034 626. The service hours are from 7:00 a.m. to 3:30 p.m. every working day. -
Page 34: Information For Users On The Disposal Of Electrical And Electronic Equipment In The Czech Republic
The warranty certificate is the proof of purchase (invoice) with the product's serial number or the warranty certificate below filled in by the authorised dealer. Serial number: Day, month (written in words) and year of sale: Stamp and dealer signature: ALFA IN a.s. © www.alfain.eu...
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