Related Manuals for Alfain SVAROG 420 HD
Summary of Contents for Alfain SVAROG 420 HD
- Page 1 WELDING MACHINE SVAROG 420/520 HD SVAROG 420/520 HD PULSE SVAROG 420/520 HD DOUBLE PULSE OPERATING MANUAL ALFA IN a.s. © SVAROG 420 520 HD návod EN 06 www.alfain.eu...
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Page 2: Table Of Contents
TOKEN ......................17 JOB STORAGE ................... 19 LOADING JOB (JOB LOA) ................19 QUICK SELECT JOB – MEMORY .............. 19 ELECTRODE HOLDER AND GROUND CABLE CONNECTION ....20 TORCH CONNECTION ................21 GROUND CABLE CONNECTION ............... 21 ALFA IN a.s. © www.alfain.eu... - Page 3 WIRE CONSUMPTION TABLE DURING MIG / MAG WELDING ....30 GAS CONSUMPTION TABLE DURING MIG / MAG WELDING ....30 TABLE OF CONSUMPTION DURING TIG WELDING ........ 30 ELECTRODE CONSUMPTION TABLE DURING WELDING ...... 31 ALFA IN a.s. © www.alfain.eu...
- Page 4 12m (the length of the extension cable is 6m). You can easily place the panel on any ferromagnetic material, the side of the welder or directly on the welded structure. ALFA IN a.s. © www.alfain.eu...
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Page 5: Personal Protection
Without prior notice. These changes may not be reflected in the paper or electronic operating instructions. SAFETY PRECAUTIONS PERSONAL PROTECTION 1. For safety reasons, protective gloves must be worn during welding. These ALFA IN a.s. © www.alfain.eu... -
Page 6: Safety Regulations
This machine is electronically protected againts overload. Do not turn off the main power switch while the machine loaded. ACL-10 coolant is designed for ambient temperatures up to -10˚C. Notice Persons with implanted pacemakers must not operate the ALFA IN a.s. © www.alfain.eu... - Page 7 (see EN 60974-10). 15. The machine must be protected against: a. Moisture and rain b. Mechanical damage c. Drafts and possible ventilation of neighboring machines d. Excessive overloading – exceeding tech. parameters e. Rough treatment ALFA IN a.s. © www.alfain.eu...
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Page 8: Electromagnetic Compatibility
Dimensions (w x l x 650 x 1140 x 1090 h) generator Compact weight Wire speed m/min 1,0 - 20,0 Spool diameter Spool weight Weight - feeder Cooling power 0,74 0,74 (Q=1l/min) Total liquid content ALFA IN a.s. © www.alfain.eu... -
Page 9: Part Of Delivery
6. Torch ARC M6W 5m DIGIMIG PISTOL 7. Torch ARC M6OSW 3m DIGIMIG 8. Torch ARC M6OSW 4m DIGIMIG Assembly and maintenance instructions M6WP/M6OSWP: Notice If you decide to use a torch other than the one above, you must ALFA IN a.s. © www.alfain.eu... -
Page 10: Main Parts Of The Machine
ALFA IN a.s. is not responsible for damage to welding torches due to overload. DESCRIPTION OF THE MACHINE AND FUNCTIONS MAIN PARTS OF THE MACHINE Pos. Name ON/OFF switch Remote control connector (generator) ALFA IN a.s. © www.alfain.eu... - Page 11 Quick connector H2O Quick connector H2O Gas connection connector Connecting cable quick coupler Linking pass - feed Connecting cable holder Connecting cable Wire spool holder Button: gas test Button: wire guide Wire feeder Feeder holder - spider ALFA IN a.s. © www.alfain.eu...
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Page 12: Cooling Unit (Only For Water-Cooled Versions)
Do not burden the environment. In the worst case, take it to the collection yard in the original canister. You can find the safety data sheet on the line https://www.alfain.eu/static/_dokumenty/1/2/8/8/0/4/Bezpecnostni-list-ACL- 10.pdf 6. Note.: When connecting a gas-cooled Torch, it is necessary to connect the... -
Page 13: Bleeding The Torch Cooling System
4. Connect the Torch and run the cooling test for approx. 30 seconds. If the error message "ERR 2" - low water pressure lights up after pressing the Torch button, the procedure must be repeated. DESCRIPTION OF CONTROL PANEL ALFA IN a.s. © www.alfain.eu... - Page 14 – lights up when the left display shows the current – the expected value that the welder wants Button: select synergy display Display for current flow, feed rate and material thickness LEDs for displaying choke values ALFA IN a.s. © www.alfain.eu...
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Page 15: Menu Structure
[on] Post Gas (0-20s) [3,0] Time Up (0-20s) Time Down (0-20s) [0,5] Start current (10-100%) [100] Second (BiLevel) current (10-100%) [100] End current (10-100%) [10] Second current (1-99%) [40] Shift (1-99%) [50] Frequency (0,5-250Hz) [1,0] ALFA IN a.s. © www.alfain.eu... - Page 16 - bAL – the ratio of how much % will be the secondary current compared to the main current (smaller number = greater difference between main and secondary current) - dPC – side current correction – LEDs below the right display show the currently selected correction ALFA IN a.s. © www.alfain.eu...
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Page 17: Token
The token can be used to unlock features and configure the machine without having to reload the software. In case of a change request (purchase of functions), the supplier will send a new token together with the procedure for using the token. ALFA IN a.s. © www.alfain.eu... - Page 18 “LARGE RESET“ Press and hold buttonys V18 and V22 at the same time to reset the machine to the factory settings. All JOBs will be deleted. The values in the calibration menu ALFA IN a.s. © www.alfain.eu...
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Page 19: Job Storage
Press and hold buttons 1-5 (position V17) to store the set parameters. Press keys 1-5 (position V17) briefly to read the stored parameters. If no JOB is stored at the desired position, an error (ERR 6) will appear on the display. ALFA IN a.s. © www.alfain.eu... -
Page 20: Electrode Holder And Ground Cable Connection
When using rutile electrodes, connect the electrode pliers to the - pole. ELECTRODE WELDING (ELE) 1. Select the ELE method in MENU 1. 2. The display V11 shows ELE, the left display V30 shows the set current value, the right display V12 is off. ALFA IN a.s. © www.alfain.eu... -
Page 21: Torch Connection
(button A35 or V2). The flow rate is indicated on the flow meter F5. This should be approximatel wire diameter times 10l/min. The contents of the cylinder indicated manometer F4. ALFA IN a.s. © www.alfain.eu... - Page 22 When using a TIG torch to the EURO connector, switch the polarity on the quick connectors A19 and A20. 11. If a Torch with remote control is connected, its display shows ---. 12. If the MIG/MAG torch remains connected, there will be welding voltage on it! ALFA IN a.s. © www.alfain.eu...
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Page 23: Connecting Cable Connection
2. Switch on the machine by turning the main switch A1 to position ‘‘I‘‘. WIRE COIL INSTALLATION 1. Open the coil cover and release the lock D2 on the coil holder D1. Insert wire spool reducer D3 and wire spool on it, secure with fuse D2. Before ALFA IN a.s. © www.alfain.eu... -
Page 24: Guiding The Wire Into Feed
5. Press button (wire guide) A36 or V1 again and hold it until the wire appears at the end of the torch. ALFA IN a.s. © www.alfain.eu... -
Page 25: Overview Of Wire Feed Pulleys
1,2 – 1,6 4302 1,0 – 1,2 4306 Aluminum wire 1,2 – 1,6 4307 1,6 – 2,0 4308 2,4 – 3,2 4309 1,0 – 1,2 4303 1,2 – 1,6 4304 Tubular wire 2,4 – 3,2 4305 ALFA IN a.s. © www.alfain.eu... -
Page 26: Gas Supply Attachment
6. Place the Torch on the EURO connecotr G1 and insert the wire into it. For a welding aluminium is designed torch M6OSW. If necessary, it is possible to modify the M-series ARC torch with a special kit and preparation, see. TORCHS TO ORDER ALFA IN a.s. © www.alfain.eu... - Page 27 Therefore, it is advisable to calibrate the welding circuit for the current welding conditions. ALFA IN a.s. © www.alfain.eu...
- Page 28 Use the UP and DOWN buttons to set the displayed value, use the MODE button to switch between the functions. If the JOB selection by remote control is activated, you can also switch between JOBs. ALFA IN a.s. © www.alfain.eu...
- Page 29 5. In the secondary parameter menu, the main correction used for the secondary current correction parameter (dPC) is shown by V10 or V15. 6. DP is used only in the main stream. Not in the starting or stopping ALFA IN a.s. © www.alfain.eu...
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Page 30: Wire Consumption Table During Mig / Mag Welding
20 * 60 = 1200 TABLE OF CONSUMPTION DURING TIG WELDING Argon flow [l / min] Tungsten electrode diameter [mm] Steel / stainless steel 3 – 4 3 – 5 4 – 6 5 – 7 5 – 9 ALFA IN a.s. © www.alfain.eu... -
Page 31: Electrode Consumption Table During Welding
2x - 5 times during the shift and thoroughly clean it, including the channels of the spacer, which are used for gas supply. The gas nozzle must not be knocked hard, as the insulating material may be damaged. ALFA IN a.s. © www.alfain.eu... -
Page 32: Operational Safety Control Of The Resource According To En 60 974-1
SWITCH OFF THE MACHINE!). OT1-IGBT Machine overheating (let the machine cool down, DO NOT Err 4 SWITCH OFF THE MACHINE!). OT2-MUR Err 5 Feed motor overload. Err 6 JOB is not saved. Communication error – CAN Bus. Err 7 ALFA IN a.s. © www.alfain.eu... -
Page 33: Statement Of Warranty
WARRANTY AND POST-WARRANTY REPAIRS 1. Warranty repairs are performed by the manufacturer or a service organization authorized by him. 2. The procedure is similar in the case of post-warranty repairs. ALFA IN a.s. © www.alfain.eu... -
Page 34: Information For Users For Disposal Of Electrical And Electronic Equipment In The Czech Republic
- 34 - 3. Report the complaint to e-mail: servis@alfain.eu or to the phone number +420 563 034 626. The operating hours of the service are from 7:00 to 15:30 every working day. ECODESIGN OF WELDING EQUIPMENT The equipment complies with the requirements of EU Commission Regulation 2019/1784 of 1 October 2019 laying down ecodesign requirements for welding equipment.
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