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Related Manuals for Orbitalum DVR 50 (AVC)
Summary of Contents for Orbitalum DVR 50 (AVC)
- Page 1 Operating instructions For owners and persons using the machine Welding turntable DVR 50 (AVC) DVR 100 (AVC) To ensure safe working read the operating instructions before commissioning. Retain the operating instructions for future reference. Machine No.:...
- Page 2 All rights reserved, in particular the rights of duplication and distribution as well as translation. Duplication and reproduction in any form (print, photo- copy, microfilm or electronic) require the written permission of Orbitalum Tools GmbH.
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Page 3: Table Of Contents
Warning signs ..........14 Scope of application ..........15 Clamping range three-jaw lathe chuck (optionally)..........15 Technical specifications ........16 Storage and transport......... 18 Gross weights ..........18 (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 5: About These Instructions
The following documents form part of these operating instructions: • • Operating instructions of the welding power source of the ORBIMAT series Operating instructions of the welding power source of the ORBIMAT series (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 6: Owner Information And Safety Instructions
Usage solely of original accessories as well as original spare parts and operating materials. • • Checking of all the safety-relevant items and functions before commissioning. Checking of all the safety-relevant items and functions before commissioning. Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... -
Page 7: Machine Constraints
Environmental protection and disposal 2.3.1 Cooling liquid Dispose of cooling liquid in accordance with the local statutory regulations. Dispose of cooling liquid in accordance with the local statutory regulations. (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 8: Electric Tools And Accessories
Separate collection and selective treatment are the basis for environmentally respon- sible disposal and protection of human health. • We will properly dispose of devices and machines from Orbitalum Tools GmbH purchased after August 13th, 2005 if they are sent to us postage-paid. •... -
Page 9: Personal Protective Equipment
Before connecting the welding turntable and before mounting the electrode: Switch off the control unit of the orbit- Before connecting the welding turntable and before mounting the electrode: Switch off the control unit of the orbit- al welding system. al welding system. (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 10: Danger Of Crushing Through Being Caught In By Moving Parts
Ensure that under no circumstances can people trip over the hose package. Do not place the hose package under tension. Ensure that the hose package is connected properly and that the strain relief is attached. Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... -
Page 11: Electric Shock
WARNING! WARNING! Improper installation of structures and workpieces can lead to very dangerous situations! Improper installation of structures and workpieces can lead to very dangerous situations! (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 12: Risk Of Suffocation Through An Excessive Argon Share In The Air
General injuries through tools General injuries through tools Injuries can occur during dismantling for proper disposal of the welding turntable welding turntable through uncertain- CAUTION! ties in handling tools. Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... -
Page 13: Description
09 09 15 15 18 18 21 21 13 13 16 16 21 21 14 14 03 03 17 17 11 11 19 19 20 20 (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 14: Warning Signs
The warning signs are part of the machine. They must not be removed or changed. Missing or illegible warn- ing signs must be replaced immediately. FIGURE POSITION ON MACHINE MEANING CODE Base plate of the clamping chuck Read the safety instructions! 871 001 057 Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... -
Page 15: Scope Of Application
10 - 131 mm 78 - 200 mm 78 - 200 mm 172 - 299 mm 172 - 299 mm 90 - 215 mm 190 - 315 mm (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 16: Technical Specifications
AVC LINEAR UNIT* AVC LINEAR UNIT* DVR 50 DVR 50 DVR 50 AVC DVR 50 AVC DVR 100 DVR 100 DVR 100 AVC DVR 100 AVC Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... - Page 17 * Can only be used in combination with the orbital welding power sources ORBIMAT 300 CA AVC/OSC as well as ground cable for 300 CA AVC/OSC power sources (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...
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Page 18: Storage And Transport
Clean the surfaces. . 7. 7. Lightly grease the chuck and turning plate Lightly grease the chuck and turning plate Further care and maintenance advice, see chap. 10, p.32 Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... -
Page 19: Commissioning
Using a crane and suspending the device not permissible! The device may fall down and injure per- sons! Handles and mounts are solely suitable for transport by hand! The device is not suitable for transporting by crane or suspension! (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... - Page 20 Anchor the turntable and stand through the attachment holes (01) on a suitable, stable and level substrate. 01 01 01 01 01 01 01 01 01 01 01 01 Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN...
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Page 21: Clamping Chuck Swivel Range Setting
Check the working environment for possible sources of danger and, if applicable, eliminate these. Fill the machine welding torch with cooling liquid (see chap. 8.8, page 26). Check the welding turntable and machine welding torch for loose parts. (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 22: Set-Up And Mounting
Lay the ground cable in such a manner that it is not under tension. Ensure that the ground cable does not represent a tripping hazard Ensure that the ground cable does not represent a tripping hazard Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... -
Page 23: Connecting The Welding Power Supply
Ensure that the cooling liquid vessel of the welding power supply is filled. Ensure that the cooling liquid vessel of the welding power supply is filled. NOTE! NOTE! (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 24: Dvr Connection Scheme
11. Switch on the welding power supply. 12. Carry out a gas and cooling liquid function test (see chap.8.7 p. 25). If necessary, top up the cooling liquid. Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... - Page 25 DVR | Operating instructions Set-up and mounting (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...
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Page 26: Torch Arm Position Setting
Adjust the clamping power to the wall thickness of the workpiece to avoid deformation or damage Adjust the clamping power to the wall thickness of the workpiece to avoid deformation or damage NOTE! NOTE! at the workpiece. at the workpiece. Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... -
Page 27: Torch Arm Position Setting
Set the desired end stop position by aligning the stop magnet (02) and fixate. Set the desired end stop position by aligning the stop magnet (02) and fixate. 01 01 01 01 01 01 02 02 01 01 (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 28: Torch Fine Setting
3. 3. Screw in the torch cover again. Fine-adjust the electrode protrusion from the gas nozzle, if necessary Screw in the torch cover again. Fine-adjust the electrode protrusion from the gas nozzle, if necessary Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... -
Page 29: Carry Out The Gas And Cooling-Liquid Function Test
Calibrate the welding turntable If several turntables of the same type are in use, Orbitalum Tools recommends that the motors be calibrated before use If several turntables of the same type are in use, Orbitalum Tools recommends that the motors be calibrated before use or in case of initial operation. -
Page 30: Remote Control (Optionally Available)
(function only for (function only for Pressing and holding: Rotor rotates continuously (against feed direction). Pressing and holding: Rotor rotates continuously (against feed direction). KD version) KD version) Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... -
Page 31: Welding
Press the red "STOP" key of the power source or remote control (optional). This stops the running process. Only the programmed gas post purge time and cooling continue to run. programmed gas post purge time and cooling continue to run. (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 32: Servicing And Maintenance
Energrease LS - EP2 Energrease LS - EP2 Energol WRL/GR 154 GS Energol WRL/GR 154 GS CASTROL CASTROL Grease LMX Grease LMX Epexa 2 Epexa 2 Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... -
Page 33: Lubrication Intervals
Scotch-Brite 3M A-VFN 150x115 mm (or similar product) • • Industrial cleaner spray (e.g. WEICOM spray cleaner S) Industrial cleaner spray (e.g. WEICOM spray cleaner S) (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0... -
Page 34: Servicing/Customer Service
For ordering spare parts, see the separate spare part list. Contact your local branch directly in order to eliminate problematic situations. Contact your local branch directly in order to eliminate problematic situations. Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (15.09.23) OW_DVR_BA_855060202_00_EN... - Page 35 DVR | Operating instructions Ser vicing and maintenance (15.09.23) OW_DVR_BA_855060202_00_EN Orbitalum Tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...
- Page 36 EUROPE ASIA GULF CoAST GErMANY CHINA Sales, Service & rental Center E.H. Wachs E.H. Wachs orbitalum Tools GmbH orbitalum Tools 600 Knightsbridge Parkway 2220 South Philippe Avenue Josef-Schuettler-Str. 17 New Caohejing International Lincolnshire, IL 60069 Gonzales, LA 70737 78224 Singen...
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