Orbitalum HX 16P Operating Instructions Manual

Enclosed orbital weld head

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Operating instructions
For responsible bodies and persons using the machine
Enclosed orbital weld head
HX 16P
To work safely with this machine,
please read through the operating
instructions in full before initial operation.
Retain the operating instructions for future
reference.
Machine no.:

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Summary of Contents for Orbitalum HX 16P

  • Page 1 Operating instructions For responsible bodies and persons using the machine Enclosed orbital weld head HX 16P To work safely with this machine, please read through the operating instructions in full before initial operation. Retain the operating instructions for future reference.
  • Page 2 All rights reserved, in particular the rights of duplication and distribution as well as translation. Duplication and reproduction in any form (print, photocopy, microfilm or electronic) require the written permission of Orbitalum Tools GmbH.
  • Page 3: Table Of Contents

    Fire hazards ............................13 Dangers of electric shock ........................13 5.10 Face protection .............................13 5.11 Eye protection ............................13 5.12 Clothing ..............................14 5.13 Hot metals burns ..........................14 (12.03.18) OW_HX 16P_BA _848060202_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 4: About These Instructions

    Conditional request for action: You have to do something here if the specified condition is met. Abbreviations Abbr. Meaning HX 16P Enclosed orbital weld head, type "16 P" for Heat Exchanger (HX) applications orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (12.03.18) OW_HX 16P_BA_848060202_01_EN...
  • Page 5: General Information

    Min. straight part tube + bend 72 mm Max. height tube + bend 195 mm Weld point bei 30 mm Weight 1,1 kg (without cable) (12.03.18) OW_HX 16P_BA _848060202_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 6: Description

    • The connector is connected to the cable machine. Connections The HX 16P will be delivered with a cable (length 5 m) which allows connections of the weld head to a welding program- mer/power supply. This cable is composed of: •...
  • Page 7: Use And Maintenance

    This weld heads are extremely simple and it is easy to perform all necessary adjustments for a proper weld- ing, guaranteeing a high standard of reproducibility. The HX 16P allows to perform a great number of high quality welding. In order to take advantage of this feature it is recommended to organize in advance the welding position: •...
  • Page 8: Preparation And Replacement Of The Electrode

    Remove the screws and remove cover • Loose screw from basis In case of replacement: • Remove screw and un-weld the two wires • Remove microswitch and replace it orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (12.03.18) OW_HX 16P_BA_848060202_01_EN...
  • Page 9: Cleaning The Orbital Weld Head

    Fig. 2 Cleaning using spray 3. Brushing the toothing with the wire brush as shown in Fig. 3. Fig. 3 Brushing teeth (12.03.18) OW_HX 16P_BA _848060202_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 10 Repeat step 2 by spraying abundantly product. Both inside and outside of the gear. Repeat immediatly after step 5, tak- ing care to remove all residual traces on all sides of the gear. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (12.03.18) OW_HX 16P_BA_848060202_01_EN...
  • Page 11: General Safety Rules

    [ DO NOT ground to pipelines carrying gas or inflammable liquids and lines carrying electrical conductors. X BE SURE that conductors can safely carry the ground current. (12.03.18) OW_HX 16P_BA _848060202_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 12: Welding Operations

    [ DO NOT weld in the presence of even a small amount of vapour from solvents such as perchloroethylene or trichlo- roethylene. Ultraviolet light from the electric arc can decompose the vapours forming phosgene, a poisonous gas. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (12.03.18) OW_HX 16P_BA_848060202_01_EN...
  • Page 13: Fire Hazards

    In some types of arc welding, such as TIG welding, ultra-violet and infrared radiation from the arc is particularly intense and requires constant attention to avoid arc flashes reaching welder or other exposed persons. (12.03.18) OW_HX 16P_BA _848060202_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 14: Clothing

    [ DO NOT touch pieces of metal which have just been welded or heated. [ DO NOT substitute electrodes or centering cartridges immediately after welding. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (12.03.18) OW_HX 16P_BA_848060202_01_EN...
  • Page 15 HX 16P | Operating instructions (12.03.18) OW_HX 16P_BA _848060202_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 16 EUROPE ASIA GULF COAST GERMANY CHINA Sales, Service & Rental Center E.H. Wachs E.H. Wachs Orbitalum Tools GmbH Orbitalum Tools 600 Knightsbridge Parkway 2220 South Philippe Avenue Josef-Schuettler-Str. 17 New Caohejing International Lincolnshire, IL 60069 Gonzales, LA 70737 78224 Singen...

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