Table of Contents
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Operating instructions
for responsible bodies and persons using the machine
Enclosed Orbital Welding Heads
ORBIWELD
OW 65, OW 115, OW 170
OW 38S, OW 76S, OW 115S
OW 12, OW 19
To work safely with this machine, please read through the operating instructions in full before initial operation.
Retain the operating instructions for future reference.
Machine no.:
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Summary of Contents for Orbitalum ORBIWELD OW 65
- Page 1 Operating instructions for responsible bodies and persons using the machine Enclosed Orbital Welding Heads ORBIWELD OW 65, OW 115, OW 170 OW 38S, OW 76S, OW 115S OW 12, OW 19 Machine no.: To work safely with this machine, please read through the operating instructions in full before initial operation. Retain the operating instructions for future reference.
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Page 2: Table Of Contents
3.5.11 Clamping shells for OW 65, OW 115, Interrupt Welding ........27 OW 170 ..........16 Remove Welding Head ......27 3.5.12 Special clamping shells for orbital welding heads .......16 orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN... - Page 3 All rights reserved, in particular the rights of duplication and distribution as well as translation. Duplication and reproduction in any form (print, photocopy, microfilm or electronic) require the written permission of Orbitalum Tools GmbH. (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
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Page 4: About This Instructions
This note refers to dangers, which can cause danger for life or heavy injuries for operators, technical personal or unconcerned persons in the working area. DANGER Abbreviations Abbr. Meaning ORBIWELD orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN... -
Page 5: Information And Safet Y Instructions For The Responsible Body
A radial space requirement/freedom of movement of approx. 2 m around the machine is required for people. • Work lighting: min. 300 lux. • Maintenance as described in chapter 8.1 • Operated by one person. (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 6: Environmental Protection/Disposal
Basic safety instructions All products which are produced and market by Orbitalum Tools GmbH are state-of-the-art machines designed for safe use. The risks involved in using the machines are described in the operating instructions below. Using this machine in a way other than that described in these instructions can lead to serious physical injury and material damage. - Page 7 X Only use insulated electrical devices in the working area of the welding unit. WARNING X Observe electromagnetically sensitive devices when the unit is ignited (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
- Page 8 [ Do not place any liquids (drinks) on the unit X Keep vents free X Check housing for moisture on the inside after transporting the machine and leave DANGER open to dry if necessary. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN...
- Page 9 X Inspect the machine daily for visible signs of damage or defects, and have them re- DANGER paired by a specialist if necessary. (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
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Page 10: Product Design
3. Electrode 4. Collets 5. Clamp latches ORBIWELD 38S, 76S 3.2.1 Front view 1. Handle 2. Operation keys 3. Clamp latches 4. Collets 5. Viewing window orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN... -
Page 11: Welding Head View
3.3.1 Front view 1. Viewing window 2. Collets 3. Operation keys 4. Handle 5. Latch 3.3.2 Welding head view 1. Rotor 2. Electrode 3. Collets (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 12: Orbiweld 12, 19
4. Operations keys Accessories Not included as standard. Danger presented by using poor-quality accessories and tools not approved by Orbitalum Tools! Diverse physical injuries and material damage. X Use only original tools, spare parts, materials, and accessories from Orbitalum Tools. -
Page 13: Exchangeable Clamping Cartridges For
Clamping shell for OW 76S, complete 827 050 001 0,442 Clamping shell for OW 115S, complete 828.050.014 Clamping shell for OW 170S, complete on request (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 14: Special Clamping Shells For Orbital Welding Heads
Please specify the required tube diameter when placing the order. Article Code Special clamping shell for OW 38S 826 050 029 0,221 Special clamping shell for OW 76S 827 050 024 0,610 orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN... -
Page 15: Shells For Arc Welding
10 mm 30°extension arm for electrode adapter OW 38S 823 004 009 0,003 10 mm 45° extension arm for electrode adapter OW 38S 823 004 010 0,003 (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 16: Special Clamping Shells For Orbital Welding Heads
824 020 002 1,443 3.5.14 Cavity shells for moldings (2 shells) Clamping shell for welding shaped pieces (e.g. flange, flanged wheels and food industry screw fittings). orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN... -
Page 17: Extension Cable Assembly
Cavity shell for moldings OW 170 825 050 002 0,852 3.5.15 Extension cable assembly Extension cable assembly suitable for all Orbitalum orbital welding heads, beside the AVC/OSC versions of the ORBIWELD TP heads. Further lenghts on request. Article Length (meter) -
Page 18: Electrode Adapters
25 mm 30°/90° extension arm for electrode adapter OW 170 823 004 005 0,009 25 mm 45°/90° extension arm for electrode adapter OW 170 823 004 007 0,009 orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN... -
Page 19: Features And Scope Of Application
With an Orbitalum series power supply you now have a highly accurate welding system that is yet simple to handle. -
Page 20: Orbiweld 65, 115, 170
All the important commands for welding can be transmitted to the power supply via a control panel built into the robust and durable aluminum handle, so that no additional remote control is required. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN... -
Page 21: Technical Data
Always store this system in it’s delivery box. Make sure, that no corrosive conditions can occur during time of storage In such cases, we recommendhumidity absorbing material for use inside the delivery box. (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 22: Electrodes
Tungsten Grinder ESG Plus from Orbitalum Tools Generated Noise Level The noise level, generated by this system is below 70 dB (A) with operating coolant circulation. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN... -
Page 23: Operational Elements And Functions
To avoid damage, this may only be done carefully at the lower part of the welding head body. (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 24: Rotor
Adjustment of these spring plunger set screws can be made even with mounted tube and top-clamp-side closed by simply using the screwdriver, being supplied. Adjustment should be carried out in such a way, that the full spring distance becomes usable. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN... -
Page 25: Electrical Ground Connection
Slide the electrode after preparing the length into the right electrode hole and tighten it by means of it’s tightning bolt at the rotor. To remove an electrode, You disengage the grub screw and pull the electrode out of the rotor. (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 26: Initial Operation And Operation Sequence
Regard the operation manual for the backup gas system For backup gas control we Is the backup-gas ready? recommend the use of the Orbitalum oxygen analyzer ORB orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN... -
Page 27: Setting-Up The System For Operation
Please regard the operation manual for power supply; the power supply! Remove Welding Head Burning hazard at the workpiece and in the welding zone of the welding head! WARNING (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... - Page 28 Has the gas post purge time elapsed? Hold the welding head with one hand; with the other hand You open both clamplatches and remove the welding head from the tube; orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN...
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Page 29: Service And Maintenance
(The springs should permit full penetration of the contact-balls) Check all bolts for tight seating. (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 30: Troubleshooting
Welding head cannot be removed pening position not achieved. <0-POS>. from tube. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (24.07.17) OW_BA_ORBIWELD_821.060.202_05_EN... -
Page 31: 10. Eu Declaration Of Conformity
EN 60974-1:2005 Las siguientes normas armonizadas han sido aplicadas: EN 60974-2:2011 EN 60204-1:2009 EN 50445:2009 Authorised to compile the technical file is Mr. Gerd Riegraf, Orbitalum Tools GmbH, D-78224 Singen. Singen, 22.01.2010 Markus Tamm Marcel Foh Managing Director Manager Division Orbital Welding (24.07.17) OW_BA _ORBIWELD_821.060.202_05_EN... - Page 32 EUROPE ASIA GULF COAST GERMANY CHINA Sales, Service & Rental Center E.H. Wachs E.H. Wachs Orbitalum Tools GmbH Orbitalum Tools 600 Knightsbridge Parkway 2220 South Philippe Avenue Josef-Schuettler-Str. 17 New Caohejing International Lincolnshire, IL 60069 Gonzales, LA 70737 78224 Singen...
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