Lincoln industrial Quicklub 203 Owner's Manual
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Lincoln industrial Quicklub 203 Owner's Manual

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Owner Manual
Technical Description
2.1A-30002-B00
Quicklub
®
Pump model 203 with power supply board for 94 - 265 VAC
with and without printed circuit board V 10 - V 13
10011327
LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

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Summary of Contents for Lincoln industrial Quicklub 203

  • Page 1 Owner Manual Technical Description 2.1A-30002-B00 Quicklub ® Pump model 203 with power supply board for 94 - 265 VAC with and without printed circuit board V 10 - V 13 10011327 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...

  • Page 2: Fields Of Applications Of Quicklub Progressive Central Lubrication Pumps

    Owner Manual Technical Description 2.1A-30002-B00 Fields of Applications of the QUICKLUB Progressive Central Lubrication Pumps Industry - Maschines Pump Type Pump Reservoir Low-level control for all reservoir sizes available on request Control: See the respective model designation on the pump nameplate e.g. P203 - 2XN - 1K6 - 24 - 1A1.10 - V10 Page 2 of 32 LINCOLN GmbH •...

  • Page 3: Table Of Contents

    Control p. c. b. V10-V 13 ..........14 Safety instructions ............4 Pump types ..............5 Identification Code - Pump Models 203 ...... 6 Description of the QUICKLUB 203 Central Lubrication Pump ........... 7 Mode of operation ............8 Maintenance, repair and tests ........19 Troubleshooting ............

  • Page 4: Safety Instructions

    Owner Manual Technical Description 2.1A-30002-B00 Safety instructions Appropriate Use Installation General Safety Instructions Regulations for Prevention of Accidents Operation, Maintenance and Repair Attention: In the case of pumps which are filled from the reservoir cover, switch off the power supply before filling in the lubricant. Attention: means of pumps with a large delivery volume...

  • Page 5: Pump Types

    Owner Manual Technical Description 2.1A-30002-B00 Pump Types 1173a95 Fig. 1: - Variants of pump model 203 The 203 pumps • Control unit models 203 • Reservoir sizes: Electric connection industrial applications * Refer to the designation on the pump nameplate. Example: P203 - 4XNBO - 1 K6 - AC - 1A1.01 - V10 Also refer to the designation code on page 6.

  • Page 6: Identification Code - Pump Models 203

    Owner Manual Technical Description 2.1A-30002-B00 Identification Code - Pump Models 203 Examples of model designation P203- 2 K6 - 01 - V10 P203- 4 K7 - Basic pump model for grease or oil with 1-3 outlets and 24 VDC motor Reservoir design 2 - 2 l Transparent plastic reservior 4 - 4 l transparent plastic reservior...

  • Page 7: Description Of The Quicklub 203 Central Lubrication Pump

    Owner Manual Technical Description 2.1A-30002-B00 Description of the QUICKLUB 203 Central Lubrication Pump • The QUICKLUB 203 central lubrication pump 00002618b Fig. 2 - Pump components 1 - Reservoir 5 - Plug 2A1 2 - Pump element 6 - Filling nipple, pump...

  • Page 8: Mode Of Operation

    Owner Manual Technical Description 2.1A-30002-B00 Mode of Operation Pump Elements with fixed Lubricant output 20002068 Fig. 4 - Pump element Note: Pump elements with piston diameter C 7 must be used for supplying of chisel paste. The design and the mode of 1 - Piston 2 - Return spring operation are the same as those of the pump elements with...
  • Page 9 Owner Manual Technical Description 2.1A-30002-B00 Check valve 1 - Reservoir with stirring paddle 2 - Pump 3 - Check valve, spring-loaded 4 - Pressure limiting valve R - Return line P - Pressure line 1164b95 Fig. 7 - Hydraulic diagram of the pump Arrangement of the pump elements 1163a95 Fig.
  • Page 10 Owner Manual Technical Description 2.1A-30002-B00 4159a98 Fig. 10 - Sectional view: adjustable element 1 - adjusting spindle SW 16 3 - pump element body 6 - control piston (with over flats) 4 - gasket 7 - delivery piston 2 - counternut SW 24 5 - pump cylinder S - dimension Setting of adjustable pump elements...
  • Page 11 Owner Manual Technical Description 2.1A-30002-B00 Pressure Relief Valve Pressure relief valve without grease return Important! Note: The pumps model 203 are equipped without pressure relief valve. When ordering the pumpe, order the pressure reli- ef valve seperately. See the Parts Catalog under Pressure reli- 10022618a Fig.

  • Page 12: Low-Level Control (Optional)

    Owner Manual Technical Description 2.1A-30002-B00 Return Line Connection 10032618 Fig. 15 - Return line connection Low-Level Control (optional) Pump for Grease When the reservoir is filled • clockwise • cannot • When the reservoir is empty • 00002444 Fig. 16 - Switching parts of the low-level control 1 - Guiding plate with round solenoid 2 - Electromagnetic switch (at stirring paddle) 3 - Control cam...
  • Page 13 Owner Manual Technical Description 2.1A-30002-B00 4237a99 Fig. 17- Connecting diagram, pump for grease, magnetic floating switch Pump for Oil Magnetic floating switch • Note: The life of the magnetic circuit breaker strongly depends on the conditions under which it is loaded. Since the data rela- tive to the maximum switching capacity refer to strictly resistive loads, which cannot be always guaranteed in practice, it is ne- cessary to take the corresponding contact protection measures...

  • Page 14: Control P. C. B. V10-V 13

    Owner Manual Technical Description 2.1A-30002-B00 Control p. c. b. V10 - V13 * Mode of Operation The printed circuit board 1 - printed circuit board 2 - power supply board 4238a99 Fig. 20 - Printed circuit board in the pump housing. 20002443b Fig.
  • Page 15 Owner Manual Technical Description 2.1A-30002-B00 The pause time The operating time Time storage 20002438 20002438 Page 15 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 16 Owner Manual Technical Description 2.1A-30002-B00 Time Setting Note :To reset a jumper (see fig 25 or 27), remove the printed circuit board . Important: 00002617 Figure 23- The cover to access hte printed circuit board has been removed To set the pause time blue rotary switch Time ranges: Minutes or hours 20002451b...
  • Page 17 Owner Manual Technical Description 2.1A-30002-B00 To set the operating time Time Ranges : Seconds or minutes 20002453b Fig.26- Rotary switch -operating time Switch Position Note: When the switch is on ‘’0“ a fault is shown at the right- hand LED 3 Fig. 28. At the same time the factory-set operating time is accepted.
  • Page 18 Owner Manual Technical Description 2.1A-30002-B00 Repair If the printed circuit board must be replaced , a model V 10 Operational Test / To Trigger an additional lubrication cycle (> 2 seconds) 20002457b Fig. 28 - LED on the printed circuit board 1 - LED, left hand 4 - Rotary switch, operating time 2 - Rotary switch, pause time...

  • Page 19: Maintenance, Repair And Tests

    Owner Manual Technical Description 2.1A-30002-B00 Maintenance, Repair and Tests Maintenance Note: Whenever work is done on the centralized lubrication sy- stem, particular attention should be paid to absolute cleanli- ness. Dirt in the system will cause problems. • Pump Filling 2 l - reservoirs 4 l , 8 l - reservoirs Important!
  • Page 20 Owner Manual Technical Description 2.1A-30002-B00 Replace the pump element Important: Note: Pump element with adjustable lubricant output is set to the same output as the old pump element Fig. 30 - Replacing the pump elememt Tests Operational Test / Triggering an Additional Lubrication Cycle To Check the Pressure relief valve 1st option...

  • Page 21: Troubleshooting

    Owner Manual Technical Description 2.1A-30002-B00 Troubleshooting the case of pumps with integrated control units, please refer to Note: The pump operation can be checked from the outside by the paragraph of the printed circuit board. observing whether the stirring paddle is rotating (e.g. by trigge- ring an additional lubrication).

  • Page 22: Technical Data

    Owner Manual Technical Description 2.1A-30002-B00 Technical Data Pump Electrical connection: Internal fuse *Note: The pump is designed for the above mentioned tempe- rature range. The lubricants used must still be pumpable at the temperatures mentioned above. In case of doubt, consult the Motor: lubricant manufacturer.
  • Page 23 Owner Manual Technical Description 2.1A-30002-B00 Time settings for pumps with p. c. b. Pump element with fixed lubricant output Important! Torsion torques Pump element with adjustable lubricant output Weights Safety valve individual weights”: 2 l reservoir, standard design 4 l reservoir, standard design * Note: The 4l and 8l reservoirs have the standard design ”fil- ling from top”.
  • Page 24 Diagram of connections - Pump without p. c. b. 4235b99 Fig. 32 - Diagram of connections of QUICKLUB 203 without p. c. b. Connection by means of a square type plug, DIN 43650-A Note: For the connection of the low level control also see the diagrams of connections and contact protection measures on page 13.
  • Page 25 Diagram of connections - Pump with V 10 - V 13 p. c. b. 4236b99 Fig. 33 - Diagram of connections of QUICKLUB 203 with p. c. b. Connection by means of a square type plug, DIN 43650-A Note: For the connection of the low level control also see the diagrams of connections and contact protection measures on page 13.
  • Page 26 Owner Manual Technical Description 2.1A-30002-B00 Dimensions 2 l Reservoir 1166a95 Page 26 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 27 Owner Manual Technical Description 2.1A-30002-B00 2 l Reservoir with Filling from Top 1167a95 Page 27 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 28 Owner Manual Technical Description 2.1A-30002-B00 2 l Flat-Type Reservoir 1168a95 Page 28 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 29 Owner Manual Technical Description 2.1A-30002-B00 4 l Reservoir 1169a95 Page 29 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 30 Owner Manual Technical Description 2.1A-30002-B00 8 l Reservoir 1170a95 Page 30 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 31 Owner Manual Technical Description 2.1A-30002-B00 Attaching Boreholes of the 2l, 4l, 8l, Pump 1171a95 Note: Thighten pump models wih 2 l - flat, 4 L - and 8 L reservoir with three fastening screws (see pt .9,5) Page 31 of 32 LINCOLN GmbH •...

  • Page 32: Lubricants

    Owner Manual Technical Description 2.1A-30002-B00 Lubricants Important : Lubricating greases for QUICKLUB systems Manufacturer Designation Base soap min. delivery temerature Bio-degradable greases Manufacturer Designation Base soap min. delivery temperature Use Lubricants with solid matter additives only after having consulted the manufacture system. Page 32 of 32 LINCOLN GmbH •...

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