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Summary of Contents for Lincoln industrial ZPU09
- Page 1 Owner Manual Operating Instructions and Service Parts Lists 6.5A-18001-A96 High-Pressure Central Lubrication pump ZPU09/09A 00000148 Page 1 of 18 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259• Tx 466088...
- Page 2 Owner Manual Operating Instructions and Service Parts Lists Preface and Table of Contents 6.5A-18001-A96 Preface to the Owner Manual This Owner Manual is intended to familiarize the user with the If persons who are charged with work with the pump/lubrication pump/lubrication system and to enable him to use its various fea- system do not have a good command of the German language, it tures.
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Page 3: Safety Instructions
Owner Manual Operating Instructions and Service Parts Lists Safety Instructions 6.5A-18001-A96 Safety Instructions The Operating Instructions include general instructions which Staff Qualification and Training must be followed when a pump/pump unit is installed, operated The staff responsible for operation, maintenance, inspection and or serviced. - Page 4 Owner Manual Operating Instructions and Service Parts Lists Safety Instructions 6.5A-18001-A96 Safety Instructions for Maintenance, Inspection and Instal- Unauthorized Modification and Spare Parts Production lation Services Alteration and modifications of the machine are only allowed if The user must make sure that all maintenance, inspection and approved by the manufacturer.
- Page 5 It is intended for the personnel in charge of the installation, ope- ration and maintenance of the pump. Lubricant output 8 dm³/h (ZPU09) If faults should occur although the Operating Instructions have been followed, please contact our Service Department below: 2x4 dm³...
- Page 6 Description 6.5A-18001-A96 Structure 1093a95 1094a95 Abb. 2.4.1: Aufbau der Pumpe ZPU 09 1088a95 1087a95 Abb. 2.4.2: Aufbau der Pumpe ZPU 09A The pump ZPU09/09A mainly consists of: Item Designation Item Designation pump housing safety valve cover check valve high pressure pump element...
- Page 7 Owner Manual Operating Instructions and Service Parts Lists Description 6.5A-18001-A96 Electrical Equipment Mode of Operation Flanged gear motor: technical data mentioned in enclo- The pump element operates as a piston pump with 2 pistons ope- sed motor data sheet rating in opposite direction which suck in lubricant alternately and then feed it through the outlet hole to the pressure line.
- Page 8 Owner Manual Operating Instructions and Service Parts Lists Description 6.5A-18001-A96 Description of Operation of High-Pressure Pump Element for Pumps ZPU08, ZPU14, ZPU24 The pump element operates as a piston pump with two pistons Legend: operating in opposite direction which suck in lubricant alternate- ly and feed it through the outlet hole to the pressure line.
- Page 9 Owner Manual Operating Instructions and Service Parts Lists Erection and Assembly / Operating Instructions 6.5A-18001-A96 Erection and Assembly Operating Instructions Pump Erection Commissioning Requirements on the place of installation Connection of the tube lines and pump filling • protected from dust and dirt Connect the pressure line and relief line to the pump by means of •...
- Page 10 Owner Manual Operating Instructions and Service Parts Lists Operating Instructions 6.5A-18001-A96 Maintenance and Repairs Repair work should be undertaken only by qualified personnel using original spare parts Before executing any repair on the pump, take care of the following: 1 Switch drive motor off and secure it against inadvertent restart.
- Page 11 Owner Manual Operating Instructions and Service Parts Lists Operating Instructions 6.5A-18001-A96 Troubleshooting Note: The following only describes pump failures. Failures due to electrical malfunctioning or system malfunction are indicated in the System Description. • Fault: pump does not supply the lubricant •...
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Page 12: Spare Parts Drawing And Spare Parts List
Owner Manual Operating Instructions and Service Parts Lists Spare Parts Drawing and Spare Parts List 6.5A-18001-A96 Spare Parts Drawing and Spare Parts List High-Pressure Central Lubrication pump ZPU09 1092a95 Abb 5.1.1: High-Pressure Central Lubrication pump ZPU 09 without driving assemblies Item Description Quantity Part No. - Page 13 Owner Manual Operating Instructions and Service Parts Lists Spare Parts Drawing and Spare Parts List 6.5A-18001-A96 High-Pressure Central Lubrication pump ZPU09A 1091a95 Fig.5.2.1: High-Pressure Central Lubrication pump ZPU 09A without driving assemblies Item Description Quantity Part No. Item Description Quantity Part No. cover 314-18595-1 retaining ring...
- Page 14 Owner Manual Operating Instructions and Service Parts Lists Spare Parts Drawing and Spare Parts List 6.5A-18001-A96 Driving assemblies for central lubrication pump ZPU 09/09A 1095a95 Item Designation Qty. PartNumber Drive assemblies for central lubrication pump ZPU 08 (1) Assembly for drive with gear motor Flanged gear motor 245-13575-1 0.37 kW, , 380-415V/50 Hz, 60 rpm...
- Page 15 Owner Manual Operating Instructions and Service Parts Lists Appendix 6.5A-18001-A96 Appendix Pressure Switch Adjustment of pressure switch: Before adjusting the pressure switch, switch off current supply to lubrication pump. After loosening counter nut SW 27, re-adjust the spring tension. On turning set screw SW 24 clockwise, the compression spring is tensed and the switching pressure is increased.
- Page 16 Appendix 6.5A-18001-A96 Dimensional Drawing 1096b95 Fig. 6.2.1: Dimensional Drawing ZPU09 1090b95 Fig. 6.2.1: Dimensional Drawing ZPU09A Page 16 of 18 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259• Tx 466088...
- Page 17 Owner Manual Operating Instructions and Service Parts Lists Appendix 6.5A-18001-A96 Motor Data Sheet Standard Multi-Range Three-Phase AC Asynchronus Gear Motors Pump model ZPU09 Units Motor manufacturer Motor type G80F/D71B-4 Part-No. 245-13575-1 Frequency [Hz] Nominal power 0.37 [kW] Nominal speed n1/n2...
- Page 18 Owner Manual Operating Instructions and Service Parts Lists 6.5A-18001-A96 Motor Data Sheet Three-Phase AC Asynchronus Gear Motors 290/500 V (50Hz) Pump model ZPU 09 Units Motor manufacturer Motor type G80F/D71B-4 Part No. 245-13564-1 Frequency [Hz] Nominal power 0.37 [kW] Nominal speed n1/n2 1370/60 [min...
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