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Assembly and operating instructions
DULCODOS DSPb
Pool Professional
EN
A3693
Target group: at least instructed personnel
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 990279
Original operating instructions (2006/42/EC)
Version: BA DD 036 05/23 EN
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Related Manuals for ProMinent DULCODOS DSPb Pool Professional
Summary of Contents for ProMinent DULCODOS DSPb Pool Professional
- Page 1 Assembly and operating instructions DULCODOS DSPb Pool Professional A3693 Target group: at least instructed personnel Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
- Page 2 Supplemental directives General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. The document is always aimed equally at women, men and gender-neutral persons. We kindly ask readers for their under‐ standing in this simplification of the text.
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Page 3: Table Of Contents
Table of contents Table of contents About this product..............5 1.1 Overview of equipment..........6 1.2 Control elements............8 Safety and responsibility............9 2.1 User qualification............9 2.2 Labelling of Warning Information........ 10 2.3 General safety information.......... 11 2.4 Intended use............... 12 Storage and transport............ - Page 4 Table of contents 9.2.4 Replacing or retrofitting the module holder....51 9.3 Retrofit kits, spare parts and accessories....53 9.3.1 Retrofit kits............... 53 9.3.2 Spare parts.............. 54 9.3.3 Accessories............. 58 Replacing the chemical storage tanks........ 59 Disposal of used parts............60 Drawings, drilling and external dimensions of the DUL‐...
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Page 5: About This Product
About this product About this product Metering systems are designed for the treatment of swimming pool water. Pre-assembled and fully-wired ready for use, the metering systems take on the job of pH value adjustment and disinfection with chlorine. A3694 Fig. 1: The metering system The metering systems include all the necessary components mounted on a plate: Sensors... -
Page 6: Overview Of Equipment
About this product 1.1 Overview of equipment Components A3695 Fig. 2: Overview of equipment for the metering system DUL‐ CODOS Pool Professional, with all options and metering pumps Beta. 1. Controller 2. Flow sensor 3. Ball valve, inlet side 4. Dirt filter 5. - Page 7 About this product A0990 Fig. 3: Overview of equipment: DULCODOS Pool Professional, with all options and metering pumps Beta. Injection valve for acid Metering pump, acid Cable for acid level switch (only with metering pump “Beta”) Suction assembly, acid Injection valve, disinfection Metering pump, disinfection Cable for disinfection level switch (only with metering pump “Beta”)
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Page 8: Control Elements
About this product 1.2 Control elements A3696 Fig. 4: Control elements: DULCODOS Pool Professional, with all options and metering pumps Beta Controller display Flow meter 3a/3b Metering pump stroke adjustment dial Ball valve, outlet side Multifunctional valve (not shown) -
Page 9: Safety And Responsibility
Safety and responsibility Safety and responsibility 2.1 User qualification WARNING! Danger of injury with inadequately qualified per‐ sonnel The operator of the system / equipment is respon‐ sible for ensuring that the qualifications are ful‐ filled. If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage. -
Page 10: Labelling Of Warning Information
Safety and responsibility 2.2 Labelling of Warning Information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed warning information and are provided as clear step- by-step instructions. The warning information and notes are categorised according to the following scheme. -
Page 11: General Safety Information
Safety and responsibility Type of information Hints on use and additional information. Source of the information. Additional measures. Denotes hints on use and other useful informa‐ – tion. It does not indicate a hazardous or dam‐ aging situation. 2.3 General safety information WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐... -
Page 12: Intended Use
Safety and responsibility Warning of feed chemical spraying around. Spraying feed chemical caused by a leak. Regularly check the system for leaks. Ensure that the system with all components can be de-ener‐ gised from outside the danger zone by appropriate measures (e.g. -
Page 13: Storage And Transport
Storage and transport Storage and transport Ambient conditions for storage and User qualification, storage and transport: instructed personnel, transport without sensors Ä Chapter 2.1 ‘User qualification’ on page 9 Basic rules. Prior to storage or transport, make sure that the metering sys‐ tems are free from feed chemicals and water. -
Page 14: Operating Concept
Operating concept Operating concept 4.1 Video tutorials in the video library Home display > Hamburger menu > System settings > Video library. System settings 2022-06-22 14:21:28 START Login Not assigned Language Video library Tutorials Display, colour scheme, screen lock, Display maintenance interval, date, time Unit settings, Software update, System... -
Page 15: Operating Elements
Operating concept 4.2 Operating elements Operating elements The device is operated by a touchscreen as a combined input and output interface between man and machine (HMI). The capacitative touchscreen display provides an overview of all functions. It reacts like a smartphone. System overview System designation 2018-06-22... - Page 16 Operating concept Help topics Pool name 2018-11-06 14:21:28 STOP STOP Operating elements System 1... 3 System information Pool name 1 06/11/2017 14:21:28 Menu Page index active pool Start/Stop START active pool Pool Home back Start screen Alarms Settings Errors & warnings Calibrate Recorder Pool measured value...
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Page 17: Pictograms Used As Operating Elements
Operating concept 4.2.1 Pictograms used as operating elements Tab. 2: Pictograms used as operating elements. Picto. Name Meaning and function Active pictograms are highlighted, while inactive pictograms remain dimmed. Only the active pictograms can be actuated. System alarms This key immediately opens the global list with all system alarms. Calibration This key immediately opens the calibration menu. -
Page 18: Navigation Levels
Operating concept 4.3 Navigation levels Login Login System designation 2018-06-22 14:21:28 Select user A2532 Fig. 8: Login interface Selecting the user Login System designation 2018-06-22 14:21:28 alias User1 Service Name User2 User Select user A2533 Fig. 9: User selection interface... -
Page 19: Entering A Pin/Puk
Operating concept 4.3.1 Entering a PIN/PUK Entering a PIN/PUK Entering a PIN Login System designation 2018-06-22 14:21:28 alias User1 Service A2534 Fig. 10: PIN entry interface You can enter the PIN you have assigned here. Entering a PUK If you cannot remember your PIN, you can enter the PUK. The PUK is supplied with the device and can be found in a sealed envelope. -
Page 20: Interactions
Operating concept User settings 2021-06-22 cNet 14:21:28 START User accounts ChangeUser Supervisor Please change default user! PIN: 1234 Service + New u s e r acc oun t A3392 Fig. 12: You will be asked for your PUK in this menu. You can only use the PUK in this menu when the PIN is requested. -
Page 21: Navigation Levels
Operating concept 4.3.3 Navigation levels Help topics System designation 2018-06-22 14:21:28 STOP STOP Navigation levels (principle) System 1... 3 System level Pool level System overview Detail level A2517 Fig. 14: Navigation levels (principle) Swipe between the pages of a level e.g. 1.1-1.3. Tapping on a level takes you one level lower in the menu if this is possible. - Page 22 Operating concept System measured values System measured values System designation 2018-06-22 14:21:28 STOP Temp Free chlorine System 1... 3 30.8 0.96 0.0 % 1.0 % 1.0 % 8.0 % 0.00 0.0 % 0.0 % 0.0 % 0.0 % 0.00 0.0 % 0.0 % 0.0 % 0.0 %...
- Page 23 Operating concept 4.3.3.2.2 Measured values of pools, details Measured values pool System 1 2018-06-22 14:21:28 Setpoint Dosing START 7.09 7.00 7.20 10.0% 9.00 6.00 0.00 Setpoint Dosing 1.0 % °C °C Temperature Setpoint System overview 30.5 30.0 A2507 Fig. 18: Detailed pool display interface. This display is more detailed as the set limit values are also dis‐...
- Page 24 Operating concept 4.3.3.2.3 Screen recorder Recorder System 1 2018-06-22 14:21:28 START Temperature Free chlorine Value Value Value Value System overview A2508 Fig. 19: Screen recorder mode interface. This is the screen recorder : tapping on it takes you to the next page of the display.
- Page 25 Operating concept 4.3.3.2.5 Pool settings Pool settings System 1 2022-06-22 14:21:28 STOP Settings Eco!Mode Settings Superchlorination Settings Timer details operating mode Background image, select pool geometry, Settings pool name E-mail E-mail alarms, settings Circulation control Circulation timer, Circulation capacity parameters via mA module DXMaIO System overview A2514...
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Page 26: Access To The Setting Menus
Access to the setting menus Access to the setting menus You can use various means to access the controller’s setting menus: Hamburger menu with access to the system. Hamburger menu with access to the selected pool. Cog wheel icon Swiping and tapping on the display. Ä... -
Page 27: Assembly
Assembly Assembly User qualification, mechanical installation: trained and qualified Ä Chapter 2.1 ‘User qualification’ on page 9 personnel User qualification, electrical installation: electrical technician Ä Chapter 2.1 ‘User qualification’ on page 9 6.1 Wall-mounted Secure the metering system perpendicular and upright on a wall or a stable support system. -
Page 28: Fit The Antikink Device For The Bleed Line
Assembly 6.2 Fit the antikink device for the bleed line Only SEK liquid end (metering pump Beta ® for disinfection, right side): A0965 Fig. 24: Fit the antikink device for the bleed line (only SEK liquid end) 1. Bleed valve for the return line in the storage tank, 6/4 mm 2. -
Page 29: Hydraulic Installation
Disadvantage: measured value with consumption Tab. 3: Interfaces, hydraulic Description Hose connector Recommended hose from the ProMinent range Sample water inlet / outlet 8x5 mm Suction line, soft PVC, 8x5 Suction connector for metering... -
Page 30: Metering System
Assembly 6.3.1 Metering system WARNING! Possible over-metering Consequence: Severe damage to health caused by the feed chemical used. Measure: Only connect the metering pumps with external control (2) to the controller's pulse fre‐ quency output when the multifunctional switch (1) [EXTERNAL] . - Page 31 Assembly Route the sample water drainage from the bypass fitting through a ball valve into the filter circuit or through a free drain into the surge water tank, see above figures. Install a 1/2” straight union onto the pipe of the filter circuit for each injection valve.
- Page 32 Assembly P_BE_0008_SW Fig. 27: Overview of liquid end (PV) beta and alpha Discharge valve Backplate Dosing head Vent valve Bypass hose sleeve Suction valve A0929 Fig. 28: Connecting the hose using the connector kit 1. Valve 2. O-ring 3. Nozzle 4.
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Page 33: Sensors
Assembly Only alpha and Beta pump: Connect a suitable section of the suction hose to the vent valve of the pump and route the suc‐ tion hose back into the dosing tank. Using the connector kit, connect the pressure hose to the injection valve. -
Page 34: Connect Power Supply
Assembly Level switch installation With level switches: Insert the plug of the level sensor cable [Level] into the socket of the metering pump. 6.4.1 Connect power supply Provide the following sockets for the power supply: Power supply of the controller, 230 V ± 10 % / 50/60 Hz Power supply of the metering pump pH value (only Beta) Power supply of the metering pump chlorine (only Beta) It must be possible for the sockets to be de-energised from outside... -
Page 35: Start Up
Start up Start up Ä Chapter 2.1 User qualification: Service (service technician), ‘User qualification’ on page 9 7.1 Preparation WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐... -
Page 36: Adjusting The Flow Sensor Switching Point
Start up Max. permissible operating pressure in the sample water line: With chlorine sensor, 1 bar at 30 °C (sample water), Without chlorine sensor, 2 bar at 30 °C (sample water). Tighten all threaded connectors prior to initial commissioning. Open the shut-off valves downstream of the metering pumps, in the sample water line and also the shut-off valves in your system. -
Page 37: Priming And Venting (With An Alpha Or Beta Pump)
Start up 7.3 Priming and venting (with an alpha or Beta pump) WARNING! Danger from hazardous substances! Possible consequence: fatal or very serious inju‐ ries. Measure: The vent valve must be equipped with a transparent PVC hose (6x4 mm). The PVC hose must be connected to the respective chemical tank so that the leaking chemicals can flow back into the chemical tank during the venting process. -
Page 38: General Information On Calibration
Start up Preparing the filtration circuit WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. -
Page 39: Operation And Calibration
Start up Make sure that the respective reference measuring device has sufficient measuring accuracy and that maintenance carried out on it is logged. Do not store the tablets or reagents needed for the DPD method beyond their best-before date. There should be a sufficient volume (l/h) of sample water flowing through the bypass fitting. - Page 40 Start up Calibrate the units, as described in the operating instructions for the measuring / control unit and/or the respective sensor. Close the shut-off valve on the inlet side when calibrating with standard solutions, e.g. with pH/ORP/fluoride sensors. A3206 Fig. 29: Calibration beaker Buffer mark Potential equalisation pin Use the calibration beaker supplied when calibrating with...
- Page 41 Start up Open the shut-off valve on the inlet side and correctly adjust the flow rate on the ball valve at the outlet side. Suspend the calibration beaker (4) on the collector (3) pro‐ vided for this purpose. You can take a sample at the sample valve (5) to calibrate meas‐ ured variables that require a water sample.
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Page 42: Calibrate: Measured Variable, Ph
Never pour the buffer back into the storage bottle, but dispose of it. Tab. 4: The following calibration buffers can be used, for example: Manufacturer pH value ProMinent ® DIN 19266 ® DIN 19267 Merck+Riedel ®... - Page 43 Start up Calibration Pool 1 2018-06-22 14:21:28 START Calibrate the measured value Temperature Free chlorine Total chlorine System overview Temperature of Cl sensor A2521 Fig. 31: Calibration interface. Select the measured variable to be calibrated by tapping and scrolling on the display. In this case pH. Under CAL setup, set calibration parameters expedient for your measurement.
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Page 44: Calibrate: Measured Variable, Orp
Start up 7.4.4 Calibrate: measured variable, ORP Once the packaging has been opened, the ORP buffers often veer towards higher mV values due to the addition of oxygen. Therefore use as small a vessel as possible and use up the ORP buffer quickly. -
Page 45: Calibrate: Measured Variable, Free Chlorine
Start up 7.4.5 Calibrate: measured variable, free chlorine Measured variable Sensor DPD tablet Free chlorine CLE 3-CAN-P DPD 1 CLE 3.1-CAN-P DPD 1 CBR 1-CAN-P DPD 1 CLO 1-CAN-P DPD 1 [CAL] Tap on Calibration Pool 1 2018-06-22 14:21:28 START Calibrate the measured value Temperature Free chlorine... -
Page 46: Calibrate: Measured Variable, Total Available Chlorine
Start up 7.4.6 Calibrate: measured variable, total available chlorine Measured variable Sensor DPD tablet Total available chlorine CGE 3-CAN-P DPD 1 [CAL] Tap on Calibration Pool 1 2018-06-22 14:21:28 START Calibrate the measured value Temperature Free chlorine Total chlorine System overview Temperature of Cl sensor A2521 Fig. -
Page 47: Operational Pause (E.g. Over-Wintering)
Operational pause (e.g. over-wintering) Operational pause (e.g. over-wintering) Never allow the sensors to remain dry in their fitting during opera‐ tional pauses. Sensors need to be stored in a dry place and pro‐ tected from moisture in their original packaging. You can obtain preservative for the sensors from your dealer. -
Page 48: Troubleshooting, Maintenance And Repair Of The Bypass Fitting
Troubleshooting, maintenance and repair of the bypass fitting Troubleshooting, maintenance and repair of the bypass fitting 9.1 Diagnostics and troubleshooting User qualification, troubleshooting and fault rectification: Ä Chapter 2.1 ‘User qualification’ on page 9 trained user Error: Cause: Remedy: The float does not indi‐ Dirt in the bypass fitting. -
Page 49: Maintenance Intervals
Troubleshooting, maintenance and repair of the bypass fitting WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. -
Page 50: Cleaning Dismantled Sensor Modules
Troubleshooting, maintenance and repair of the bypass fitting 9.2.2 Cleaning dismantled sensor modules INFORMATION!: To minimise disruption to operation, you can remove individual sensor modules from the bypass fitting and replace them with cleaned sensor modules or with the hydraulic short circuit module. -
Page 51: Replacing Or Retrofitting Sensor Modules
Troubleshooting, maintenance and repair of the bypass fitting 9.2.3 Replacing or retrofitting sensor modules The bypass fitting can be extended. Appropriate retrofitting kits can Ä Chapter 9.3.1 ‘Retrofit be ordered and integrated into the fitting. kits’ on page 53 Close the shut-off valve in the feed of the bypass fitting. Ensure that the bypass fitting is at atmospheric pressure. - Page 52 Troubleshooting, maintenance and repair of the bypass fitting A3237 Fig. 37: Fixing bolts (1) and retaining lugs (2) and (3) On the back of the bypass fitting, remove the fixing bolts (1) of the module holder that is to be removed or where the expansion module is to be fitted.
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Page 53: Retrofit Kits, Spare Parts And Accessories
Troubleshooting, maintenance and repair of the bypass fitting 9.3 Retrofit kits, spare parts and accessories 9.3.1 Retrofit kits Tab. 5: Retrofit kits Designation includes Order no. Sensor module Sensor module, complete 1113795 Module holder All sensor adapters Knurled head screws Small components box BAMa, 1117136 Filter module Module holder... -
Page 54: Spare Parts
Troubleshooting, maintenance and repair of the bypass fitting 9.3.2 Spare parts Designation Contents Order no. Sensor module, kit Sensor module, complete 1113796 All sensor adapters: G3/4 PG 13.5 Adapter G1-3/4 NPT. 2 knurled head screws. Flow module, kit, Pool Flow module, complete 1113797 1 sensor adapter PG 13.5 2 knurled head screws... - Page 55 Troubleshooting, maintenance and repair of the bypass fitting Designation Contents Order no. Hydraulic outlet, PVC, complete Hydraulic outlet with logo 1124291 Laboratory ball valve Ø10 DN6 1/4” PVC, complete Blanking plug G1/4 with O-ring 2 PT screws Small components box BAMa, 1117136 Hydraulic inlet, PVDF, complete Hydraulic inlet 1124292...
- Page 56 Troubleshooting, maintenance and repair of the bypass fitting Designation Contents Order no. Mounting kit, G1, sensor, 25 mm Threaded sleeve G1” 1113807 O-ring, 2.00 x 3.00 Mounting kit, G1, sensor DO3, Threaded sleeve G1” short with O-ring 25.00 - 3.00 1117395 Hose connector, kit, 12x6, PCB 2 hose sleeves,12 x 6, P...
- Page 57 Troubleshooting, maintenance and repair of the bypass fitting Designation Contents Order no. Drain nozzle, kit, PG13.5, PVDF Drain nozzle, PG13.5, PVDF 1007665 Adapter M30/PG13.5 Mounting material 4 screws 1113794 4 universal rawlplugs 4 washers 12 PE plugs Mounting material, mounting kit, 1 threaded sleeve G1 1 1117395 G1, sensor DO3...
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Page 58: Accessories
Troubleshooting, maintenance and repair of the bypass fitting 9.3.3 Accessories Tab. 6: Accessories Designation Order no. Hose connector set, 8x5, PVDF 1075939 Thermal flow control (SA 4300) 1116684 Connection cable with socket 1116687 Cutting ring threaded connector 1116686 Sensor for flow meter float (reed switch) 791635... -
Page 59: Replacing The Chemical Storage Tanks
Replacing the chemical storage tanks Replacing the chemical storage tanks WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. -
Page 60: Disposal Of Used Parts
Refer to the Material Safety Data Sheet for your feed chemical. A current Declaration of Decontamination is available to download on the ProMinent website. Sign indicating EU collection system In accordance with the European Directive 2012/19/EU on waste electrical and electronic equipment, this device features the symbol showing a waste bin with a line through it. -
Page 61: Drawings, Drilling And External Dimensions Of The Dul- Codos
Drawings, drilling and external dimensions of the DULCODOS Drawings, drilling and external dimensions of the DUL‐ CODOS The drawings show 2 possible versions of the DULCODOS. The drilling and external dimensions of the DULCODOS are identical with all versions. A2138 Fig. - Page 62 Drawings, drilling and external dimensions of the DULCODOS A2137 Fig. 39: DULCODOS with metering pumps...
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Page 63: Technical Data
Technical data Technical data INFORMATION! Refer to the product-specific operating instruc‐ tions for technical data on the controller, sensors, bypass fitting, metering pump and multifunctional valve. Maximum permissible operating pressure in the sample water line: – without a chlorine sensor: 2 bar at 30 °C (sample water) –... -
Page 64: Spare Parts And Accessories
Spare parts and accessories Spare parts and accessories 14.1 Spare parts Tab. 7: Spare parts Spare parts Order no. Chlorine sensor I Spare diaphragm cap for CLE 3, CLE 3.1 815073 Electrolyte solution for chlorine sensor CLE, 50 ml 506270 Chlorine sensor Chlorine sensor Spare diaphragm cap for CTE, CGE... -
Page 65: Maintenance Kits For Measured Variables
Spare parts and accessories 14.3 Maintenance kits for measured variables Maintenance kits for measured varia‐ Maintenance kits have been put together for the measured varia‐ bles bles of the DULCODOS Pool. Depending on the measured vari‐ able, the maintenance kits consist of: Buffer solutions Electrolytes Diaphragm caps... -
Page 66: Ec Declaration Of Conformity
PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. Without pumps ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 - 11 DE - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the... - Page 67 EC Declaration of Conformity With pumps ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 - 11 DE - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the EC Directive on the basis of its functional concept and design and in the version marketed by us.
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Page 68: Index
Index Index Non-discriminatory approach ....2 Accessories ......58 Action, step by step . - Page 69 Index Superchlorination, setting parameters ..25 Swipe ....... . . 20 System measured values .
- Page 72 ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg, Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-215 Email: info@prominent.com Internet: www.prominent.com 990279, 1, en_GB © 2023...
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