ProMinent ProMaqua Dulcodes A Assembly And Operating Instructions Manual
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ProMinent ProMaqua Dulcodes A Assembly And Operating Instructions Manual

Uv system
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Assembly and operating instructions
Dulcodes A
UV system
EN
A1144
Please stick the nameplate here
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 985175
Original operating instructions (2006/42/EC)
Version: BA DS 064 09/19 EN

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  • Page 1 Assembly and operating instructions Dulcodes A UV system A1144 Please stick the nameplate here Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
  • Page 2 Supplemental directives General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. It is aimed equally at both men and women. We kindly ask female readers for their understanding in this simplification of the text.

  • Page 3: Table Of Contents

    Table of contents Table of contents About this system..............5 1.1 Correct and Proper Use ..........5 General information and operating concept......6 2.1 Entering data on the KP300 Basic........ 7 Safety chapter..............10 3.1 Labelling of Warning Information........ 10 3.2 User qualification............
  • Page 4 Table of contents 7.3.1 Assembly ..............55 7.3.2 Electrical connections..........55 7.3.3 Fitting the temperature sensor......... 55 7.4 Fitting the UV lamp protection tube......56 7.4.1 Fitting the UV lamp protection tube with automatic wiper................ 56 7.5 Assembly and connection of the UV lamp....56 7.6 Assembly and installation of the wiper motor.....

  • Page 5: About This System

    About this system About this system Application Dulcodes A UV systems are used for disinfection and to support the disinfection of: Potable water Process water Swimming pool water In the treatment of swimming pool water, harmful substances, such as chloramines, can be effectively reduced by UV radiation and also germs, which are difficult to combat with chlorine, can be safely killed.

  • Page 6: General Information And Operating Concept

    General information and operating concept General information and operating concept General information Display background lighting To ensure easy monitoring of the UV system ope‐ ration, the background lighting of the display changes according to the UV system operating status. – Normal operation: green lighting Warning: yellow lighting –...

  • Page 7: Entering Data On The Kp300 Basic

    General information and operating concept You can call up the individual functions using the function keys [F1] ... [F5] . Overview The KP300 Basic is equipped with system keys. The system keys are subdivided as follows: Control keys Function keys with integrated alphanumeric keys Tab.
  • Page 8 General information and operating concept A1441 Fig. 2: The figure shows the assignment for the function key [F5]. 1. Numerical assignment; automatically active when inputting numerical values [ENTER] in the con‐ 2. Function assignment is disabled if you use trol panel of project to switch to editing mode. Instead, the numerical and / or alphanumerical assignment is activated.
  • Page 9 General information and operating concept Use the cursor keys to navigate within the entered character chain. [ENTER] Apply the entry with Limit value checking with numerical You can plan limit values for variables. If you enter a value that is values outside these limits, the value is not applied.

  • Page 10: Safety Chapter

    Safety chapter Safety chapter 3.1 Labelling of Warning Information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed warning information and are provided as clear step- by-step instructions. The warning information and notes are categorised according to the following scheme.
  • Page 11 Safety chapter Type of information Hints on use and additional information. Source of the information. Additional measures. Denotes hints on use and other useful informa‐ – tion. It does not indicate a hazardous or dam‐ aging situation.

  • Page 12: User Qualification

    Safety chapter 3.2 User qualification WARNING! Danger of injury with inadequately qualified per‐ sonnel The operator of the system / equipment is respon‐ sible for ensuring that the qualifications are ful‐ filled. If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage.

  • Page 13: Dulcodes Safety Information

    Safety chapter 3.3 Dulcodes safety information WARNING! UV-C radiation Possible consequence: Serious injuries UV-C radiation is harmful to the eyes and skin – Only operate the UV lamp when it is fully UV-C fitted and installed – Install the UV lamp into the UV system in accordance with the regulations prior to com‐...

  • Page 14: Safety Equipment

    Safety chapter CAUTION! Unauthorised operating parameters Possible consequence: Material damage Ensure that: – The installation place is dry and frost-free – There is guaranteed protection for the UV system from chemicals, dyes and vapours – The ambient temperature and the radiation temperature in the direct vicinity of the system do not exceed 40°C –...

  • Page 15: Permissible Ambient Conditions

    Permissible ambient conditions Permissible ambient conditions During storage Permissible ambient temperature: - 20 °C ... + 70 °C. Humidity: maximum 95 % relative air humidity, non-condensing. Other: No dust, no direct sunlight. During operation Permissible ambient temperature: + 5 °C ... + 40 °C. Humidity: maximum 92 % relative air humidity, non-condensing.

  • Page 16: Function

    Function Function The water to be treated flows through the stainless steel radiation chamber past the UV lamp. UV radiation kills the germs and destroys substances, like chloramines, in the swimming pool water. The UV medium pressure lamp produces UV-C radiation. The UV lamp is located in a quartz lamp protection tube with good UV transparency.

  • Page 17: Normal Mode

    Function 5.2 Normal mode In normal mode, the UV sensor continues to monitor the UV output: If the UV output falls below the warning threshold: a warning is emitted. If the UV output falls below the safety threshold: The shut-off valve, fitted on site, closes, a wiper cycle is triggered and the flushing valve, fitted on site, opens.

  • Page 18: Switching Off

    Function 5.6 Switching off When the Off button on the UV control is pressed, the UV lamp switches off once the set post-burning time has elapsed. The fac‐ tory setting is 30 seconds. If you wish the UV lamp to switch off as soon as you have pressed the off button, then you need to set the post-burning time to 0 sec‐...

  • Page 19: Control

    Control Control 6.1 Version As the electronics and software are continually subject to improve‐ ments, the version number was introduced as a means of identifi‐ cation. This number should be stated in the event of any com‐ plaints. The version number can be called up on the display. General: The UV medium pressure control, based on a S7-1200, is used to monitor and control a medium-pressure UV system one to...

  • Page 20: Display Of Uv Dose And Radiation Intensity (Uv Intensity)

    Control 6.2 Display of UV dose and radiation intensity (UV intensity) The UV sensor monitors the radiation intensity of the UV system. The radiation intensity (UV sensor signal) is given in W/m and is displayed on the main screen of the HMI. The UV dose is calculated depending on the: UV transmission, flow,...
  • Page 21 Control Type of control Function [INT] control, constant electrical power: The system is operated with constant lamp power. Enter a setpoint for the electrical power if using control with constant electrical power. There is no control or adjustment to match varying water quality or flow volume. You can set the lamp power between 40 and 100%, where 40% is the minimum electrical power at which the UV lamp can still be operated safely.
  • Page 22 Control [INT] control, constant electrical power The display corresponds to the control as a % of the maximum of the UV lamp power of the UV lamps. Control UV intensity Wiper cycle Lamp power Lamp ON Time: 00:01 Lamp power 1x1979 W Rinsing valve open STOP Trend...

  • Page 23: Display

    Control 6.4 Display 2. 3. Control UV intensity Wiper cycle 498 W/m UV intensity 500 W/m Lamp ON Time 26:11 Lamp power 1x979 W 06.12.2018 10:06:53 STOP TREND Wiper Fault Menu A1608 Fig. 10: The display and operating unit of the UV system. 1.

  • Page 24: [Pause] Status

    Control Function Upon selection of the function, the following occur: [F5] [Menu] [Menu] display Change to the [F6 ... - - - - - - F10] Description Function [ESC] Jump back [ACK] Reset the fault [DEL] - - - [HELP] Operating tips [ENTER] Entry...
  • Page 25 Control Description Function [ESC] - - - [ACK] Reset the fault [TAB] Selection of display fields [DEL] - - - [HELP] Operating tips [ENTER] Entry Arrow keys Selection of display fields...

  • Page 26: Functions Of The Keys In

    Control [COOLING] status 6.4.3 Functions of the keys in UNIT OFF Lamp is cooling 24/12/2012 10:06:53 STOP FAULTS MENU WIPER A1183 Fig. 13: The UV system display in [COOLING] status Tab. 5: The following functions can be selected: Function Upon selection of the function and subsequent pressing of Enter, the following occur: [F1] [STOP]...

  • Page 27: Functions Of The Keys In

    Control [Startup] status 6.4.4 Functions of the keys in When the UV system starts up, the UV lamps are first ignited and then the system waits until the UV lamps have reached their operating temperature and are able to provide their full UV power. If the UV lamps have not ignited after 5 minutes, UV system enters [Fault] status.

  • Page 28: The Function Of The Keys In

    Control [Commissioning rinse] mode 6.4.5 The function of the keys in [Commissioning rinse] appears in the display and The message the remaining rinse time is displayed. UV dose UV intensity Control 498 W/m UV intensity 600 J/m 500 W/m Time 02:12 Lamp ON Lamp power 1x979 W 24.12.2019...

  • Page 29: Mode

    Control [Free rinse] mode 6.4.6 Functions of keys in Free rinsing takes place when operating the UV system if the level has fallen below the minimum radiation intensity (= safety threshold) for instance due to turbidity in the water flow. Should the level fall below the minimum radiation intensity, the shut-off valve (1) closes, see Fig.
  • Page 30 Control Function When the function is selected and Enter is pressed: [F5] [Menu] [Menu] display. Switches to the [F2, F5 ... F10] Designation Function [ESC] - - - [ACK] Reset the fault. [TAB] Select display fields and numbers. [DEL] Delete numbers. [HELP] Operating information.

  • Page 31: Functions Of Keys In

    Control [Normal operation] mode 6.4.7 The function of the keys in Control UV intensity Wiper cycle Lamp power Lamp ON Time: 00:01 Lamp power 1x1979 W Rinsing valve open STOP Trend Wiper Fault Menu A1190 Fig. 18: The UV system is displayed in [Normal operation] mode until the wiping cycle has been completed.

  • Page 32: The Function Of The Keys In

    Control [Post-burning] status 6.4.8 The function of the keys in [Post-burning] status, neither the minimum radiation intensity nor the warning threshold is monitored A wiping cycle that has been started is ended A wiping cycle is displayed in the normal position in the display The post-burning time is indicated on the display [Wait] Once the UV lamp has been switched off, the message...

  • Page 33: The Function Of The Keys In

    Control [Fault] status 6.4.9 The function of the keys in A fault always leads to the UV system shutting down. A fault can occur because of a defect, by values exceeding or falling below limit values or by an external fault. Always acknowledge a fault on the UV system and restart the UV system.

  • Page 34: Control Of The Automatic Wiper

    Control 6.4.10 Control of the automatic wiper General information about wiper con‐ The wiper is driven by an electric motor that has the following trol inputs and outputs: Motor, clockwise rotation Motor, anticlockwise rotation Pulse output Motor, fault There is also a magnetic proximity switch to monitor the start posi‐ tion of the wiper.

  • Page 35: Menu

    Control 6.5 Menu 6.5.1 The first operating and display level User qualification: instructed user, see Ä Chapter 3.2 ‘User qualification’ on page 12 Trend view - UV intensity Trend view - lamp power Datalogger for 400 days Archive: Faults, warnings and events System operation data NEXT HOME...
  • Page 36 Control 6.5.1.2 Trend view - Lamp power Up to 192 hours (8 days) can be written. Use the arrow keys to set the display interval between 10 seconds, 1 hour and 1 day. This is displayed for 0 ... 100 %, noting the minimum power. The trend shows the power consumption (watt) of the UV lamp in %.
  • Page 37 Control [Archive: Faults, warnings and events] 6.5.1.4 Events, warnings and alarm messages are saved and displayed. 24/12/2012 10:52:23 Fault !!! Counter wiper 24/12/2012 10:51:21 Fault !!! System wiper 24/12/2012 11:48:23 Warning ! Fuse F1 24/12/2012 10:52:23 Warning ! Breaker 1F6 MENU A1201 Fig.

  • Page 38: The Second Operating And Display Level

    Control 6.5.2 The second operating and display level Ä Chapter 3.2 ‘User qualifica‐ User qualification: trained user tion’ on page 12 Warning and safety threshold settings Wiper control - time interval, manual control Controller settings - set power and mode Remote control - pause, analog I/O Setting times - cooling, disabling lamps, rinse valve Menu page 2...
  • Page 39 Control [Wiper control - time interval, manual control] 6.5.2.2 You can set the wiper interval in this menu. Wiper Controls Hours Wiper interval: Wiper is calibrated! WIPER HOME MENU MANUAL A1436 Fig. 29: [Wiper control - time interval, manual control] [TAB] key to select the number of hours Use the [ENTER] .
  • Page 40 Control [Control and setpoint of UV] 6.5.2.3 You can adjust the UV lamp in this menu. Before adjusting the automatic lamp control, the operating parameters for internal ope‐ ration (manual mode) or external operation (automatic mode) must [Remote control - pause, analog I/O] menu. be entered in the Adjusting the control mode [F2 = automatic mode] :...
  • Page 41 Control External control of lamp output / UV intensity is not possible in ‘External UV lamp control’ control mode, the power stage 2. In the UV system controls to the set nominal dose of power stage 2. Control and setpoint of UV Nominal dose 1: 600 J/m Automatic...
  • Page 42 Control [Remote control - pause, analog I/O] 6.5.2.4 Selection of the UV lamp control: in the setting [Internal UV lamp control] , the control regulates the UV lamp to a constant UV sensor signal. In external UV lamp control via a 4 ... 20 mA input signal, the UV system controls in proportion to the input value using a P control algorithm.
  • Page 43 Control UV dose calculation externally [EXT] UV dose calculation Max. flow: 30.00 m UVT-10: 95 % Home Menu Back A2833 Fig. 35: UV dose calculation externally [EXT] With the EXT control mode, the maximum flow corresponds to the 20 mA value of the external input (flow signal).
  • Page 44 Control [Setting times - cooling, post-burning, rinse valve] 6.5.2.5 You can enter the settings for UV lamp post-burn time here. The time for cooling is displayed purely for information purposes. The time for cooling may only be changed after consultation with the manufacturer.

  • Page 45: The Third Operating And Display Level

    Control 6.5.3 The third operating and display level Ä Chapter 3.2 ‘User qualification’ User qualification: Service on page 12 Password These menus are password-protected, therefore please contact the Service partner for your UV system. Sensor calibration Date and time System information and configuration Software and hardware information HMI setup Menu page 3...
  • Page 46 Control [Sensor calibration] 6.5.3.1 Sensor calibration Only calibrate the sensor with a cleaned UV system and new UV lamps. The UV sensor is factory-calibrated and does not usually require any further calibration. A sensor calibration has to be undertaken if the displayed sensor signal deviates significantly from the refer‐...
  • Page 47 Information on the project is displayed. You can change or display [F3] . the entries using Project number: 6012005252 Project name: Dulcodes UVA Created on: 1/20/2012 10:42:13 AM Author: ProMinent Systems-CZ View/change configuration HOME MENU A1213 Fig. 41: Displaying and changing the system configuration...
  • Page 48 Control You will see this display when [F3] has been pressed. The display shows the current configuration of the UV system. The configura‐ [F3] [RESET] . tion can be reset for a new set-up using NOTICE! Incorrect settings Incorrect settings can result in damage to the UV system.
  • Page 49 Control 6.5.3.5 HMI set-up You can adjust the following parameters with this display: Setting the display contrast Setting the language [Stop Runtime] has no function. Language Stop Runtime Contrast HOME MENU A1217 Fig. 44: Setting the language and contrast Loader V 11.00.02.04_01_02 Transfer Start Info/Settings...

  • Page 50: Assembly And Installation

    Assembly and installation Assembly and installation User qualification, mechanical installation: trained and qualified Ä Chapter 3.2 ‘User qualification’ on page 12 personnel, see User qualification, electrical installation: electrical technician, Ä Chapter 3.2 ‘User qualification’ on page 12 WARNING! Insufficient disinfection performance Possible consequence: Illness or disease Please read the technical data sheet for your system.

  • Page 51: Installation Details

    Assembly and installation 7.1 Installation details Vertical installation Fully filled with water Ensure that the UV system is fully filled with water and water is flowing through it when operating with the UV lamp switched on. 200 mm 635 mm A2139 Fig.
  • Page 52 Assembly and installation Horizontal installation 7. 7. 200 mm 635 mm A2140 Fig. 47: Horizontal installation of the UV system Side view 5. Service area, keep free of obstacles II. Front view 6. Shut-off valve, open in normal operation 1. Bleed valve, provided on site 7.

  • Page 53: Radiation Chamber

    Assembly and installation 7.2 Radiation chamber A1443 Fig. 49: Construction of the radiation chamber Motor O-ring Protective cover 10. Lamp protection tube Outlet 12. Inlet Wiper rod 16. Temperature switch Air vent/Drain/Flushing connection with O-ring 17. Support plate for UV lamp protection tube (depending on the fitting position) 18.

  • Page 54: Attach The Warning Label

    Assembly and installation 7.2.2 Attach the warning label NOTICE! The supplied self-adhesive warning label should be attached to the reactor so that it is clearly visible. 7.2.3 Hydraulic Connections CAUTION! Installation regulations Possibility of incorrect assembly Make the hydraulic connections on the radiation chamber in compliance with the applicable general guidelines and local installation regulations.

  • Page 55: Control Cabinet And Control

    Assembly and installation 7.3 Control cabinet and control 7.3.1 Assembly NOTICE! The connecting cable for the UV lamp and the UV sensor cable may not be lengthened! The control cabinet or the mounting panel with controller and power supply unit should be fitted to the wall or a suitable frame in such a way that the UV lamp and the UV sensor can be connected to the cables provided.

  • Page 56: Fitting The Uv Lamp Protection Tube

    Assembly and installation 7.4 Fitting the UV lamp protection tube 7.4.1 Fitting the UV lamp protection tube with automatic wiper Loosen the lamp protection tube bracket with a face spanner and remove it (place on the holes - not on the threads!) Carefully push the UV lamp protection tube into the radiation chamber until it reaches its stop position Push a new O-ring onto the end of the UV lamp protection...
  • Page 57 Assembly and installation WARNING! Live parts! Possible consequence: Fatal or very serious inju‐ ries – Measure: Disconnect the device from the power supply before opening it – Disconnect damaged and defective devices or devices that have been tampered with from the mains power supply –...

  • Page 58: Assembly And Installation Of The Wiper Motor

    Assembly and installation Contact problems Tighten all 4 screws to avoid contact problems. Fix the UV lamp to the cable clamp with the aid of a slotted head screw driver. Insert the UV lamp fully into the UV lamp protection tube Place the UV lamp cover onto the UV lamp protection tube bracket and, using the fixing bolts provided, screw in and tighten using the Allen key supplied...

  • Page 59: Commissioning

    Commissioning Commissioning Ä Chapter 3.2 User qualification, commissioning: trained user ‘User qualification’ on page 12 Avoid frequent switching operations Avoid short switching intervals and switching ope‐ rations. Frequent switching operations can have a negative effect on the service life of the UV lamp. 8.1 Check the control system programming WARNING! Insufficient water treatment...

  • Page 60: Leak Testing And Ventilation Of The Reactor

    Commissioning 8.2 Leak testing and ventilation of the reactor Open the bleed valve on the reactor. Slowly open the shut-off valve upstream of the reactor. Fill the reactor until water emerges from the bleed valve. Close the bleed valve. Check the reactor for leaks. Open the shut-off valve downstream of the reactor (only nec‐...

  • Page 61: Maintenance

    Maintenance Maintenance Ä Chapter 3.2 ‘User quali‐ User qualification: trained user, see fication’ on page 12 WARNING! UV-C radiation Possible consequence: Serious injuries UV-C radiation is harmful to the eyes and skin – Only start up the UV lamp when fully UV-C installed –...

  • Page 62: Maintaining And Caring For The Kp 300

    Maintenance Safety switch for the UV lamp cover The UV lamp cover is protected with a safety switch. The safety switch has a reed switch and comprises two components. The safely switch ensures that the UV lamp only generates UV radia‐ tion in its fitted state.

  • Page 63: Cleaning

    Maintenance 9.2 Cleaning 9.2.1 Cleaning the UV lamp protection tube CAUTION! Unsuitable cleaning agent Possible personal injury / material damage to the UV systems – Do not use corrosive acids or acids that could cause stress cracks, such as hydrochloric acid –...

  • Page 64: Cleaning After Dismantling The Uv Lamp Protection Tube

    Maintenance 9.2.2 Cleaning after dismantling the UV lamp protection tube WARNING! UV-C radiation Possible consequence: Serious injuries. UV-C radiation is harmful to the eyes and skin – Only start up the UV lamp when it is prop‐ UV-C erly installed –...
  • Page 65 Maintenance Cleaning after dismantling the UV Switch off the UV system using [F1] lamp protection tube Close the shut-off valves upstream and downstream of the radiation chamber Switch off the main switch or disconnect from the mains power supply Drain the radiation chamber Depending on the system size, now first remove the wiper motor Remove the safety switch of the UV lamp cover...
  • Page 66 Maintenance Threaded holes Place then screwdriver on the holes - not on the threads. The threads could be damaged irreparably. Then tighten the UV lamp protection tube bracket using the screwdriver provided, tightening angle 90 ° ± 5° ð Leak test Following this, check the leak-tightness of the UV system.

  • Page 67: Cleaning With Cleaning Solution By Filling The Uv System

    Maintenance 9.2.3 Cleaning with Cleaning Solution by Filling the UV System NOTICE! Handling the cleaning solution – It is also recommended with reactors, which are regularly cleaned by filling them with a cleaning solution, that the water drain con‐ nector and the vent screw are replaced by appropriate valves.

  • Page 68: Cleaning The Uv Sensor

    Maintenance 9.2.4 Cleaning the UV Sensor Loosen the sensor connection cable from the UV sensor Turn the UV sensor out of the radiation chamber Clean the quartz window with a cloth that has been saturated with cleaning solution until the coating has been removed without leaving a trace Rinse the quartz window with clean water and dry with a soft cloth...

  • Page 69: Maintenance Of The Wearing Parts

    Maintenance 9.3 Maintenance of the wearing parts 9.3.1 Tools A1874 Fig. 50: Tools Tools: 17 mm open-ended spanner 24 mm open-ended spanner 1.5 mm Allen key 2 mm Allen key 5 mm Allen key 6 mm Allen key 300 gramme hammer Plastic hammer Face spanner for Ø...

  • Page 70: Replacing Wearing Parts After An Operating Period Of One Year

    Maintenance 9.3.2 Replacing wearing parts after an operating period of one year Spare parts kit This chapter describes all the working steps needed to individually or completely replace all the components in the spare parts kit. There are different spare parts kits depending on the number and type of UV lamps fitted: Part number 1042860: Spare parts kit UVA –...
  • Page 71 Maintenance WARNING! Consequence: Serious injuries. UV-C radiation is harmful to the eyes and skin – Only start up the UV lamp when it is prop‐ UV-C erly installed – Install the UV lamp into the UV system in accordance with the regulations prior to com‐ missioning CAUTION! Fingerprints on the UV lamp...
  • Page 72 Maintenance A1876 Fig. 52: Upper sealing stopper A1877 Fig. 53: Lower sealing stopper Drain the radiation chamber by removing the upper and lower sealing stoppers. A1875 Fig. 54: Earthing cable Remove the earthing cables...
  • Page 73 Maintenance A1878 Fig. 55: Flange plate Dismantle the flange plate with the wiper motor. A1879 Fig. 56: Safety switch Remove the UV lamp cover safety switch. A1880 Fig. 57: UV lamp cover Loosen the fixing bolts on the UV lamp cover.
  • Page 74 Maintenance A1881 Fig. 58: UV lamp cover / UV lamp Remove the UV lamp cover and the UV lamp A1882 Fig. 59: Tool Loosen and remove the UV lamp protection tube bracket Place the toll on the holes and not on the threads. A1883 Fig.
  • Page 75 Maintenance Rinse the UV lamp protection tube with clean water and thor‐ oughly dry the UV lamp protection tube with a soft cloth Chemically clean the UV lamp protection tube if necessary (refer to the Operating Instructions). A1884 Fig. 61: Wiper limit switch Remove the cable from the wiper limit switch A1885 Fig.
  • Page 76 Maintenance A1886 Fig. 63: Spacer ring / Slip washer Remove the spacer ring and the slip washer. A1887 Fig. 64: Bearing cover Unscrew the screws on the bearing cover. A1889 Fig. 65: Bearing cover Remove the bearing cover from the chamber cover.
  • Page 77 Maintenance A1890 Fig. 66: X-ring Remove the old X-ring and clean all components Grease the new X-ring using CARBAFLO ® 2371 and insert the new X-ring into the chamber cover. A1891 Fig. 67: Checks Check and if necessary replace the adapter shaft. The shaft should not have any grooves or unevenness.
  • Page 78 Maintenance A1893 Fig. 69: Chamber cover Remove the chamber cover. A1894 Fig. 70: Wiper assembly with spindle Remove the wiper assembly with spindle.
  • Page 79 Maintenance A1895 Fig. 71: Wiper spindle A1896 Fig. 72: Wiper spindle Remove the wiper assembly from the wiper spindle.
  • Page 80 Maintenance A1447 Fig. 73: Tool for the threaded sleeve in the wiper mounting, part number 1037738 A1897 Fig. 74: Checking the threaded sleeve A1898 Fig. 75: Unscrewing the threaded sleeve...
  • Page 81 Maintenance A1899 Fig. 76: Checking the threaded sleeve Check and if necessary replace the threaded sleeve in the wiper mounting. A1901 Fig. 77: Plastic slide bearing A1902 Fig. 78: Plastic slide bearing Check and if necessary replace the plastic slide bearings.
  • Page 82 Maintenance A1903 Fig. 79: Bearing cover Open the bearing cover to obtain access to the slide bearing.
  • Page 83 Maintenance auspressen einpressen A1450 Fig. 80: Tool for pressing in and out the plastic slide bearings, part number 1036907 A1904 Fig. 81: Bearing cover slide bearing A1905 Fig. 82: Bearing cover slide bearing Replace the slide bearing of the bearing cover.
  • Page 84 Maintenance A1906 Fig. 83: Bearing cover Close the bearing cover. A1907 Fig. 84: Wiper element (1) Check and if necessary replace the wiper element (1). The wiper lip points away from the chamber cover, to simplify the insertion of the UV lamp protection tube. ð...
  • Page 85 Maintenance Replace the wiper counter-bearing after 5 years A1908 Fig. 85: Counter-bearing Remove the bolts that fix the counter-bearing A1909 Fig. 86: Counter-bearing Remove the counter-bearing by pressing it out from inside. Reassembling the unit A1910 Fig. 87: Bearing cover / chamber cover Use the screw to screw the bearing cover to the chamber cover.
  • Page 86 Maintenance A1936 Fig. 88: Wiper rod Push the wiper rod through the UV chamber cover into the counter-bearing. A1937 Fig. 89: Chamber cover Push the chamber cover onto the radiation chamber. ð The wiper rod has to site in the bearings.
  • Page 87 Maintenance A1938 Fig. 90: UV lamp protection tube / O-ring Fit the UV lamp protection tube using a new O-ring Screw the UV lamp protection tube bracket into the chamber cover until hand-tight. A1941 Fig. 91: Tightening torque 90° ± 5° Tighten the UV lamp protection tube bracket.
  • Page 88 Maintenance A1939 Fig. 92: UV lamp Position of the lamp return cable. Check that the lamp return cable is not lying between the UV lamp and the UV sensor. The shadow of the lamp return cable could otherwise distort the measurement of the UV intensity.
  • Page 89 Maintenance A1913 Fig. 94: Wiper motor on the coupling Place the wiper motor onto the coupling Position the coupling and tighten the screw. A1912 Fig. 95: Protective cover on the coupling Remove the wiper motor, push the protective cover over the coupling.

  • Page 90: Replacing The Lamp

    Maintenance 9.4 Replacing the lamp WARNING! Live parts! Possible consequence: Fatal or very serious inju‐ ries – Measure: Disconnect the device from the power supply before opening it – Disconnect damaged, defective devices or devices that have been tampered with from the power supply WARNING! UV-C radiation...
  • Page 91 Maintenance NOTICE! Clean the lamp protection tubes each time a lamp is replaced. Dispose of used lamps in accordance with the applicable guidelines and directives. Usually these can be disposed of together with used fluorescent tubes. Safety switch for the UV lamp cover The UV lamp cover is protected with a safety switch.

  • Page 92: Calibration Of The Uv Sensor

    Maintenance Switch on the main switch or connect up to the mains power supply Slowly open the shut-off valve upstream of the radiation chamber Open the shut-off valve downstream of the radiation chamber (only necessary with a manual shut-off valve) Switch on the UV system WARNING! Insufficient treatment efficiency...

  • Page 93: Sensor Calibration]

    Maintenance [Sensor calibration] 9.5.1 Sensor calibration Only calibrate the sensor with a cleaned UV system and new UV lamps. The UV sensor is factory-calibrated and does not usually require any further calibration. A sensor calibration has to be undertaken if the displayed sensor signal deviates significantly from the refer‐...
  • Page 94 Maintenance Remove the fan cover Remove the dirty filter mat and insert a new filter mat Replace the filter mat on the air outlet filter as described above Switch on the main switch...

  • Page 95: Troubleshooting

    Troubleshooting Troubleshooting Ä Chapter 3.2 ‘User User qualification: instructed user, see qualification’ on page 12 Display background lighting To ensure easy monitoring of the UV system ope‐ ration, the background lighting of the display changes according to the UV system operating status.
  • Page 96 Troubleshooting Error messages Message text Cause Solution Check/Reset breaker 1F5 Breaker 1F5 or 1F6 - 24 V DC has Check breaker 1F5 or 1F6 - 24 V DC, or 1F6 - 24 V DC! been triggered rectify defect, where necessary, and reactivate breaker Temperature of control Inadequate cooling of the control...
  • Page 97 Troubleshooting Message text Cause Solution ‘HOME Wiper motor proximity The proximity switch for the Check the position of the wiper and position’ of the wiper motor does switch! the solenoid switch on the wiper not switch mechanism Check cabling. Perform a functional check of the proximity switch and wiper mecha‐...
  • Page 98 Troubleshooting Warning messages Message text Cause Solution Low UV intensity after UV intensity is still low after Replace the UV lamp wiper cycle wiping Check the transmission of the water UV lamp has aged and UVC and improve pre-treatment, if neces‐ power too low sary, or adjust system settings to water quality...

  • Page 99: Technical Data

    Technical data Technical data Performance data NOTICE! Data sheet This technical data supplements the enclosed data sheet. If in doubt, the information on the data sheet and the wiring diagram applies. Type Number of lamps Lamp power Connected power 1x1A 1.00 kW 1.10 kW 1x2A...
  • Page 100 Technical data NOTICE! If the UV system is stored as an assembly together with the sensors, pumps etc., then the storage and transport conditions should be appropriate for the component with the least resistance to external influences. Permissible operating temperatures: Water temperature: 5 ...

  • Page 101: Dimensions Sheet

    Technical data 11.1 Dimensions Sheet 310 / 12.2" 790 / 31.1" 760/ 29.92" 300 / 11.81" k Ø III. G3/4" G3/4" G3/4" G3/4" Ø 139,7 / 5.5" A1143 Fig. 97: Dimensions sheet for single lamp systems Type 1 kW-ANSI 1 kW-DIN 4"...
  • Page 102 Technical data Type 2 kW-ANSI 2 kW-DIN 6" 8.63" 219.1 27.56" 17.6" 8.78" 22.44" 9.06" 34.02" kÆ 9.5" lÆ 0.88" 0.94" ANSI 150 lbs compatible or DIN 2576 Cable length approx. 9 metres / 354" III. Wall clearance at least 300 mm / 12" ANSI 150 lbs compatible or DIN 2576 Drawings not true to scale.
  • Page 103 Technical data 900 / 35.43" 790 / 31.1" 310 / 12.2" k Ø 760/ 29.92" 300 /11.81" 348 / 13.7" G 3/4" G 3/4" G 3/4" G 3/4" 348 / 13.7" III. /10.75" Ø A1145 Fig. 98: Dimensions sheet for dual lamp systems Type 2x2 kW-ANSI 2x2 kW-DIN...
  • Page 104 Technical data Type 2x3 kW-ANSI 2x3 kW-DIN lÆ 1" 25.4 Number I 1.02" ANSI 150 lbs compatible or DIN 2576 Cable length approx. 9 metres / 354" III. Wall clearance at least 300 mm / 12" ANSI 150 lbs compatible or DIN 2576 Drawings not true to scale.

  • Page 105: Electrical Data

    Technical data 310 / 12.2" 630 / 24.8" 900 / 35.43" 300/ 11.81" 600 / 23.62" k Ø 416 / 16.38" 382/ 15.04" G 3/4" G 3/4" G 3/4" G 3/4" 26 / 1.02" III. / 10.75" A1146 Fig. 99: Dimensions sheet for triple lamp systems Type 3x3 kW-ANSI 3x3 kW-DIN...
  • Page 106 Technical data Type Voltage Frequency 3x3A 85...264 V AC / 3 phases 320...575 V AC / 3 phases 50/60 Hz * Observe the supplied system circuit diagram.

  • Page 107: Appendix

    Appendix Appendix 12.1 Spare parts 1 kW - 3 kW A1147 Fig. 100: Spare parts 1 kW - 3 kW Enclosed II. Protective earth cable + cable lug from the con‐ trol cabinet...
  • Page 108 Appendix Description Spare parts number Replacement interval Spare parts kit UVA 1x1/1x2/1x3 kW 1042860 1 year Bearing bush installation tool 1036907 Threaded sleeve installation tool 1037738 UV lamp protection tube, Ø40x2x315, 1 kW 1035218 2 ... 3 years UV lamp protection tube, Ø40x2x415, 2 kW 1041723 2 ...
  • Page 109 Appendix Description Spare parts number Replacement interval Hexagonal head screw, DIN 933, M6x16, A2 468210 Plain washer, DIN 125 A, 6.4 A2 462219 Distance pin, Ø10x82 1041833 X-ring 13.75 x 5.3 x 4.75 70 EPDM 281 1010384 1 year ✱ Slip washer 1041199 1 year...
  • Page 110 Appendix Description Spare parts number Replacement interval 1041533 as necessary Lamp cable ÖLFLEX ® , 2x2.5 mm 10 metres Shaft Ø14/Ø8 for the X-ring 1041758 as necessary ✱ = is part of the spare parts kit UVA 1x3 kW (part number 1042860)

  • Page 111: Spare Parts 2X2 Kw, 2X3 Kw, 3X3 Kw Multiple Lamp System

    Appendix 12.2 Spare parts 2x2 kW, 2x3 kW, 3x3 kW multiple lamp system Tab. 13: Spare parts list 2x2 kW, 2x3 kW, 3x3 kW multiple lamp system with automatic wiper Description Spare parts number Replacement interval Spare parts kit UVA 3x3 kW 1044863 1 year Spare parts kit UVA 2x2 kW, 2x3 kW...
  • Page 112 Appendix Description Spare parts number Replacement interval 1037575 1 year Slide bearing Ø16, 8 x 15, IGLIDUR ® ✱ Reed switch, flat 1042824 as necessary 2 ... 3 Face spanner 409805 as necessary for Æ 14 ... 100 mm Filter mat SK 3172.100 791038 1/2 ...

  • Page 113: Uv System Operating Log

    Appendix 12.3 UV system operating log Date Turn-ons Operating Signal dis‐ Flow Conducted Signature hours play trans‐ UV lamp maintenance work mission UV lamp Sensor [%/1 [ %] // [w/m ] // [J/m...

  • Page 114: Disposal Of Used Parts

    Refer to the Material Safety Data Sheet for your feed chemical. A current Declaration of Decontamination is available to download on the ProMinent website. Sign indicating EU collection system In accordance with the European Directive 2012/19/EU on waste electrical and electronic equipment, this device features the symbol showing a waste bin with a line through it.

  • Page 115: Declaration Of Conformity

    In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified in the following, complies...

  • Page 116: Index

    Index Index Action, step by step ......2 Maintenance work: Dismantling ....71 Applied harmonised standards .
  • Page 117 Index Question: What warning messages are dis‐ played when operating the device? ... 98 Question: Which wearing parts do I have to replace? ....... 70 Regular wiping .
  • Page 120 ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg, Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 985175, 6, en_GB © 2019...

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