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Shop fox D4976 Instruction Sheet
Shop fox D4976 Instruction Sheet

Shop fox D4976 Instruction Sheet

13" spiral cutterhead for dewalt dw735/dw735x planer

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13" Spiral Cutterhead for
DeWalt DW735/DW735X Planer
Phone #: (360) 734-3482 • Tech Support: techsupport@woodstockint.com • Web: www.woodstockint.com
Introduction
The D4976 13" Spiral Cutterhead is designed
to replace the straight-knife cutterhead on the
DeWalt DW735 and DW735X Planers.
The total procedure for changing the cutterhead
and reassembling the planer takes approximately
three hours. Read these instructions thoroughly
before beginning. These instructions make
reference to many procedures detailed in your
planer manual. Always consult your manual for
these procedures. We strongly recommend using
the new replacement bearings included with the
D4976, even if the existing bearings appear to
be in good condition. Call Technical Support at
(360) 734-3482 if you need help.
The Model D4976 13" Spiral Cutterhead
is designed to be used only with the
DeWalt DW735 and DW735X Planers. DO
NOT install the D4976 in any other planer
model or make. Doing so could result
in property damage or serious personal
injury.
Specifications
Maximum Width of Cut ...........................13"
Cutterhead Diameter ............................. 1
Number of Cutter Rows ............................. 3
Total Number of Indexable Cutters ............. 30
COPYRIGHT © JANUARY, 2022 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#22204SS
Model D4976
Instruction Sheet
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Recommended Tools
Description
Open-End Wrenches 6, 24 mm ................. 1 Ea
Deep Well Sockets 31, 40mm ................. 1 Ea.
Retaining Ring Pliers (Internal and External) ... 1
Hex Wrench 4mm .................................... 1
Torx Driver T-30 (Included with DW735/X) ...... 1
Phillips Screwdriver #2 .............................. 1
Steel Hammer ........................................ 1
Hex Bolt
5
16
Pair of Heavy Leather Gloves ...................... 1
Wood Board (Minimum 12" Length) ............... 1
Tape ........................................ As Needed
Scrap Cardboard ......................... As Needed
Inventory (Figure 1)
Description
A. Ball Bearing 6202-2NSE ........................ 1
B. Ball Bearing 6204-2NSE ........................ 1
C. Flat Hd Torx Screws T-25 #10-32 x ½" ....... 5
D. Carbide Inserts 15 x 15 x 2.5mm ............ 5
E. Spiral Cutterhead 13" .......................... 1
F.
T-Handle Torx Driver T-25 ..................... 1
G. Helical Pinion Gear 8T ......................... 1
A
"
7
8
F
Figure 1. Model D4976 inventory.
"-18 x 2 .................................. 1
C
B
G
Qty
Qty
D
E
Printed in Taiwan

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Summary of Contents for Shop fox D4976

  • Page 1 Tape ........As Needed the new replacement bearings included with the Scrap Cardboard ......As Needed D4976, even if the existing bearings appear to be in good condition. Call Technical Support at Inventory (Figure 1) (360) 734-3482 if you need help.
  • Page 2 D4976 13" Spiral Cutterhead Instructions 4. Rotate dust shroud away from cutterhead so alignment arrow on fan housing aligns with OPEN line on dust shroud Cutterhead knives and inserts are razor (see Figure 4). sharp! Always wear heavy leather gloves...
  • Page 3 Cutterhead Lock Lever Note: Lock lever is not compatible with the Model D4976, but should be kept if planer is returned to original configuration. 24. Unfasten gearbox attachment screws (see Figure 7. Cutterhead lock lever.
  • Page 4 D4976 13" Spiral Cutterhead Instructions 25. While supporting gearbox, turn speed 28. Remove helical pinion gear from cutterhead (see Figure 12). selector switch on front panel clockwise to release (see Figure 10). 29. Remove retaining ring (see Figure 12). Note: Gearbox will quickly separate from...
  • Page 5 Installing Spiral Cutterhead We strongly recommend using the new replacement bearings included with the Model D4976, even if the existing bearings appear to be in good condition. Tip: Wrap the new bearings and place them in a freezer overnight. This will cause the bearing Figure 17.
  • Page 6 D4976 13" Spiral Cutterhead Instructions 8. Seat 6204-2NSE ball bearing into right 17. Gently stretch drive belt over cutterhead bearing bore using threaded cutterhead end pulley while slowly rotating pulley as an alignment guide. clockwise until belt is centered. 9. Use 40mm deep well socket or wood...
  • Page 7 D4976 13" Spiral Cutterhead Instructions 22. Turn speed selector switch 31. Re-install chain tensioner and re-attach counterclockwise to speed "1" to grasp spring. Verify tensioner is engaged with positioning pin with "U" bracket. chain (see Figure 23). 23. Re-install screws removed from gearbox in...
  • Page 8: Parts Breakdown & List

    Light Machine Oil ......As Needed and torque screw to 48-50 inch/pounds. The Model D4976 13" Spiral Cutterhead is 6. Return planer to its original configuration equipped with 30 indexable carbide inserts. by performing Steps 33–38 on Page 7 of Each insert can be rotated to reveal any one Installing Spiral Cutterhead instructions.