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Shop fox D4934 Instruction Sheet
Shop fox D4934 Instruction Sheet

Shop fox D4934 Instruction Sheet

13" helical cutterhead for dewalt dw735/dw735x planer

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13" Helical Cutterhead for
DeWalt DW735/DW735X Planer
Phone #: (360) 734-3482 • Tech Support: techsupport@woodstockint.com • Web: www.woodstockint.com
Introduction
The D4934 13" Helical Cutterhead is designed
to replace the straight-knife cutterhead on the
DeWalt DW735 and DW735X Planers.
The total procedure of changing the cutterhead
and reassembling the planer takes approximately
three hours. Read these instructions thoroughly
before beginning. These instructions make
reference to many procedures detailed in your
planer manual. Always consult your manual for
these procedures.
We strongly recommend using the new
replacement bearings included with the D4934,
even if the existing bearings appear to be in
good condition. Call Technical Support at (360)
734-3482 if you need help.
The Model D4934 13" Helical Cutterhead is
designed to be used ONLY with the DeWalt
DW735 and DW735X Planers. DO NOT install
the Model D4934 in any other planer model
or make. Failure to comply can result in
serious personal injury!
Specifications
Maximum Width of Cut ...........................13"
Cutterhead Diameter ............................ 1
Number of Cutter Rows ............................. 3
Total Number of Indexable Inserts .............. 30
COPYRIGHT © SEPTEMBER, 2020 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#21332KS
Model D4934
Instruction Sheet
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Recommended Tools
Description
Pair of Heavy Leather Gloves ...................... 1
Open-End Wrench 6, 24 mm .................. 1 Ea.
Deep Well Socket 31, 40mm .................. 1 Ea.
Retaining Ring Pliers ................................ 1
Hex Wrench 4mm .................................... 1
Torx Driver T-30 (Included with DW735/X) ...... 1
Phillips Screwdriver #2 .............................. 1
Steel Hammer ........................................ 1
Hex Bolt
5
Wood Board (Minimum 12" Length) ............... 1
Tape ........................................ As Needed
Scrap Cardboard ......................... As Needed
Inventory (Figure 1)
Description
A. Ball Bearing 6202-2NSE ........................ 1
B. Ball Bearing 6204-2NSE ........................ 1
C. Flat HD Torx Screws T-25 #10-32 x ½"....... 5
D. Carbide Inserts 15 x 15 x 2.5mm ............ 5
E. T-Handle Torx Driver T-25 ..................... 1
F.
Helical Pinion Gear 8T ......................... 1
G. Helical Cutterhead 13" ........................ 1
A
"
7
8
E
Figure 1. Model D4934 Inventory.
"-18 x 2 ................................. 1
16
C
B
D
F
Qty
Qty
G
Printed in Taiwan

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Summary of Contents for Shop fox D4934

  • Page 1 ONLY with the DeWalt G. Helical Cutterhead 13" ......1 DW735 and DW735X Planers. DO NOT install the Model D4934 in any other planer model or make. Failure to comply can result in serious personal injury! Specifications Maximum Width of Cut ......13"...
  • Page 2 D4934 13" Helical Cutterhead Instructions 4. Rotate dust shroud away from cutterhead so alignment arrow on fan housing aligns with OPEN line on dust shroud, as shown in Cutterhead knives and inserts are razor Figure 4. sharp! Always wear heavy leather gloves...
  • Page 3 D4934 13" Helical Cutterhead Instructions 11. Remove depth adjustment crank handle 18. Press cutterhead lock lever and rotate (see Figure 2 on Page 2). cutterhead until T-30 Torx screws are visible on knife clamp (see Figure 8). 12. Remove pulley cover.
  • Page 4 D4934 13" Helical Cutterhead Instructions 25. While supporting gearbox, turn speed 28. Remove helical pinion gear from cutterhead (see Figure 12). selector switch on front panel clockwise to release (see Figure 10). 29. Remove retaining ring (see Figure 12). Note: Gearbox will quickly separate from...
  • Page 5 Installing Helical Cutterhead We strongly recommend using the new replacement bearings included with the Model D4934, even if the existing bearings appear to be in good condition. Tip: Wrap the new bearings and place them in Figure 17. Bearing impact distribution.
  • Page 6 D4934 13" Helical Cutterhead Instructions 8. Seat 6204-2NSE ball bearing into right 17. Gently stretch drive belt over cutterhead bearing bore using threaded cutterhead end pulley while slowly rotating pulley as an alignment guide. clockwise until belt is centered. 9. Use 40mm deep well socket or wood...
  • Page 7 D4934 13" Helical Cutterhead Instructions 22. Turn speed selector switch 30. Re-install sprockets and chain on front and rear rollers in pulley area (see Figure 23). counterclockwise to speed "1" to grasp positioning pin with "U" bracket. 31. Re-install chain tensioner and re-attach 23.
  • Page 8: Parts Breakdown & List

    Clean Shop Rags ......As Needed machine oil, wipe excess oil off threads, and torque screw to 48-50 inch/pounds. The Model D4934 13" Helical Cutterhead is equipped with 30 indexable carbide inserts. 7. Return planer to its original configuration Each insert can be rotated to reveal any one by performing Steps 33–38 of Installing...