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Summary of Contents for Abicor Binzel ABICOOLER 2000 advanced
- Page 1 Operating Instructions ABICOOLER 2000 advanced ABICOOLER 2000 Coolant recirculator...
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Page 2: Table Of Contents
Such changes will however be incorporated into subsequent editions of the operating instructions. All trademarks and registered trademarks mentioned in the Operating Instructions are the property of their respective owners/manufacturers. Contact details for the ABICOR BINZEL national agents and partners worldwide can be found on our website at www.binzel-abicor.com. 1 Identification... -
Page 3: Identification
The 2000 advanced/2000 cooling unit is used for the cooling of liquid-cooled welding torches in the industry and raw material processing industry. It can only be used with original ABICOR BINZEL spare parts. These operating instructions only describe the 2000 advanced/2000 cooling unit. -
Page 4: Classification Of The Warnings
Safety 2000 advanced/2000 2.4 Classification of the warnings The warnings used in the operating instructions are divided into four different levels and are shown prior to potentially dangerous work steps. They are arranged in descending order of importance as follows: DANGER It indicates an imminent threatening danger. -
Page 5: Product Description
2000 advanced/2000 3 Product Description 3 Product description The cooling unit is used for coolant-cooled welding torches. Any other use is considered improper. The manufacturer cannot be held liable for any damage arising from such use. WARNING Hazards caused by using the device contrary to its designated use If used contrary to its designated use, the device can present risks to persons, animals and material property. - Page 6 3 Product Description 2000 advanced/2000 2000 advanced 2000 Heat exchanger 3-row Power supply AC 220 50 Hz/AC 110 60 HZ Cooling capacity Q=1l/min at + 25℃ 1800 W (water) Pump lift Approx. 35 m Maximum flow 7L/min Pump type Centrifugal pump Max.
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Page 7: Nameplate
2000 advanced/2000 3 Product Description 3.3 Nameplate The cooling unit is identified by a nameplate on one side of the housing as follows: Figure 3 2000 advanced/2000 nameplate Figure 4 Nameplate content of 2000 advanced (example) When making enquiries, please note that the following information shall be provided: •... -
Page 8: Scope Of Delivery
4 Scope of Delivery 2000 advanced/2000 4 Scope of delivery The cooling unit is delivered empty, i.e. without coolant. The coolant is ordered and delivered in separate containers. • ABICOOLER 2000 advancd/2000 • Connection plug for communication • Complete coolant filter (1 set) •... -
Page 9: Functional Description
5 Functional description The advanced/2000 cooling unit conveys and detects the cooling medium. All required components and connections have been installed in the housing. A temperature and flow monitor is integrated into the cooling unit by default. The cooling unit comes with a coolant filter, which must be installed on the cooling unit before use. Water Filling 1 Coolant filling inlet 2 Coolant circulation outlet (blue) - Page 10 4 Scope of Delivery 2000 advanced/2000 Water Filling 1 Coolant filling inlet 2 Coolant circulation outlet (blue) 3 Coolant circulation inlet (red) 4 Coolant discharging outlet neck 5 Level indicator 6 On/off switch 5 Flow monitor connector 8 Fuse 9 ∅6 Compressed air connector Figure 6 Components of the 2000 coolant recirculator NOTICE...
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Page 11: Startup And Commissioning
• Use a coolant filter (included) to avoid damage to the cooling unit. 6.3 Before Initial Startup and Commissioning on page EN-13 • ABICOR BINZEL is not responsible for warranty for various damages caused by using the coolant circulation without a coolant filter. -
Page 12: Transport And Installation
NOTICE • Please take note of the following instructions: 3 Product description on page EN-5 • The equipment or system may only be operated by the personnel with corresponding capabilities. • Components must only be used in environments with sufficient ventilation. •... -
Page 13: Before Initial Startup And Commissioning
2000 advanced/2000 6 Startup and Commissioning 6.2 Connecting the coolant recirculator 6.2.1 Fuse protection for the coolant recirculator NOTICE The 2000 coolant recirculatior is protected by a 3A fuse The 2000 advanced is protected by a resettable fuse (Figure 9). Resettable fuse Figure 9 Resettable fuse... -
Page 14: Venting
3 Open the cap (3) on the coolant filling pipe (2). 4 Fill the cooling unit with ABICOR BINZEL BTC coolant up to the maximum level mark on the cooling tank, and do not close the cap (It is more convenient to use a funnel when adding coolant). -
Page 15: Operation
2000 advanced/2000 7 Operation NOTICE • Repeat this procedure until the coolant drains out continuously and without air entrapment. • Check the minimum filling level on the cooling unit. • Check the tightness of the connectors and nozzles to prevent coolant leakage! 5 Reconnect the coolant return hose. -
Page 16: Maintenance Interval
9 Maintenance and cleaning 2000 advanced/2000 NOTICE • The equipment or system may only be operated by the personnel with corresponding capabilities. • Always wear your personal protective equipment when performing maintenance and cleaning work. 9.1 Maintenance interval NOTICE • The maintenance intervals provided in the operating instructions are specific to single-shift operations and are for reference only. -
Page 17: Filter Element Cleaning
2000 advanced/2000 10 Troubleshooting 9.2 Filter element cleaning The service life of the filter is approximately 500 working hours. Its filterable particle size is 70μm. Clear sediment must be removed from the filter element. Please follow the steps below to clean the filter element: 1 Filter 2 O-ring 3 Filter element... -
Page 18: Loop
2000 advanced/2000 10 Troubleshooting Fault Cause Troubleshooting cooling unit • Power supply interrupted • Check the electric system and repair does not function if necessary • Motor/coolant pump defective • Replace the motor/coolant pump • Contact the service department • Replace the fuse (basic) •... -
Page 19: Disassembly
2000 advanced/2000 11 Disassembly 10.1 Forced venting of the circulation loop This cooling unit adopts a one-way circulation mode of the circulating pipeline. If the cooling unit is idle for a long time (one year), the coolant in the circulating pipeline may evaporate naturally or the coolant may be discharged from the water pump due to product maintenance, resulting in abnormal operation. -
Page 20: Materials
(brushes, rags, etc.) must also be disposed of in accordance with the information provided by the manufacturers of consumables. 12.3 Packaging ABICOR BINZEL has reduced the transport packaging to the necessary minimum. The ability to recycle packaging materials is always considered during their selection. EN – 20 13 Appendix 13.1 2000 advanced spare parts... - Page 21 Figure 12 2000 advanced spare parts EN - 21...
- Page 22 2000 advanced/2000 13 Appendix Product ID Product Name 850.1138.0 Panel rubber 850.1137.0 Display panel 850.1136.0 Display screen 850.1139.0 Display back cover 850.1129.0 Rebounder 850.1127.0 Quick connector - red 850.1115.0 Adjustable clamp D14 850.1128.0 Quick connector - blue 850.1202.0 Through quick connector PM6 850.1122.0 Front panel 850.1123.0...
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Page 23: 2000 Spare Parts
13 Appendix 2000 advanced/2000 13.2 2000 spare parts Figure 13 2000 spare parts EN - 23... - Page 24 2000 advanced/2000 13 Appendix Product ID Product Name 850.1145.0 Front panel 850.1129.0 Rebounder 850.1127.0 Quick connector - red 850.1115.0 Adjustable clamp D14 850.1128.0 Quick connector - blue 850.1202.0 Through quick connector PM6 850.1123.0 Quick connector panel 850.1151.0 Aviation plug (female) 850.1150.0 Fuse 850.1148.0...
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Page 25: Connecting Diagram Of The Flow Monitor
13 Appendix 2000 advanced/2000 13.3 Connecting diagram of the flow monitor (applicable to model 2000) NOTICE • This connecting diagram is only suitable for the two-cycle mode. • When the coolant level is low, the cooling unit disconnects the welding current if and the torch trigger is pressed. - Page 26 2000 advanced/2000 13 Appendix Figure 16 Open the connection housing Figure 17 Disassemble a trigger cable Figure 18 Connect the trigger cable to the flow monitor cable Install the shrink hose for insulation Figure 19 Remove the seal cover and use the opening on the housing as a control line outlet EN - 26...
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Page 27: Switch Box (Applicable To Model 2000
13 Appendix 2000 advanced/2000 Figure 20 Assemble connection housing 13.4 Switch box (applicable to model 2000) Cover Cover Coolant tank Coolant tank Figure 21 Switch box (applicable to model 2000) EN - 27... -
Page 28: Description Of Default Parameters (Applicable To Model 2000 Advanced
If the flow rate of the cooling water is lower than the set value, an 0.8 L/min alarm will occur Table 11 ABICOOLER 2000 advanced function description 13.6 Description of aviation plug pins (applicable to model 2000 advanced) Signal plug Standby... -
Page 29: Detailed Description Of The Operation Interface (Applicable To Model 2000 Advanced
2000 advanced/2000 13 Appendix 13.7 Detailed description of the operation interface (applicable to model 2000 advanced) 13.7.1 Original interface for startup (applicable to model 2000 advanced) Figure 23 Original interface for startup 13.7.2 User settings interface: access password: 1111 (applicable to model 2000 advanced) Figure 24 User settings interface 13.7.3 Administrator settings interface: access password: 1111 (applicable to model 2000 advanced) -
Page 30: Maintenance Schedule
2000 advanced/2000 13 Appendix 13.8 Maintenance schedule Maintenance schedule No. Maintenance Maintenance work to be carried out Carried out on Signature Next interval /comment maintenance Daily Check the coolant level Weekly Check if the filter is contaminated and clean or replace it if necessary Monthly Clean the finned radiator using compressed air, removing all dust... - Page 31 Alexander Binzel Schweisstechnik GmbH & Co. KG Kiesacker • 35418 Buseck • GERMANY 电话：+49 64 08 / 59-0 传真：+49 64 08 / 59-191 info@binzel-abicor.com www.binzel-abicor.com...
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