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Abicor Binzel ABIROB A360 Instruction Manual

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TYPE
Duty Cycle(%)
Rating (A) with
Shielding Gas Co2
With Mixed Gas
Wire Diameter (mm)
NOTE: In case of Pulsed Arc the rating data is reduced up to 35%
All Torches are Air-Cooled
Available Torch Neck geometries for ABIROB are: 180
ABIROB
INSTRUCTION MANUAL
®
INT.9017
Te c h n o l o g y f o r t h e We l d e r ' s Wo r l d
ABIROB A360
ABIROB A500
100
100
360
500
290
400
.030"-.062"
.030"-.062"
˚
˚
˚
˚
, 22
, 35
, 45
NOVEMBER, 2004

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Summary of Contents for Abicor Binzel ABIROB A360

  • Page 1 TYPE ABIROB A360 ABIROB A500 Duty Cycle(%) Rating (A) with Shielding Gas Co2 With Mixed Gas Wire Diameter (mm) .030”-.062” .030”-.062” NOTE: In case of Pulsed Arc the rating data is reduced up to 35% All Torches are Air-Cooled ˚...

  • Page 2: Table Of Contents

    ABIROB INSTRUCTION MANUAL SAFETY MEASURES PLEASE READ ALL SAFETY INSTRUCTIONS Handling welding torches presents no danger if the appropriate safety regulations are TABLE OF CONTENTS strictly adhered to. For example: • Starting-up procedures must be reserved for those fully conversant with processes relat- ing to arc welding equipment.

  • Page 3: Warnings

    WARNING ABIROB INSTRUCTION MANUAL NECKLINER AND LINER INSTRUCTIONS SWANNECK/MODULE NECKLINER CABLE ASSEMBLY Read and follow the manufacturer’s instructions, employer’s safety prac- tices, and Material Safety Data Sheets (MSDSs). Only qualified personnel should install, use, or service this material and/or equipment If Installing new Neckliner into Swanneck/Intermediate Module: 1.

  • Page 4: Service And Maintenance

    ABIROB INSTRUCTION MANUAL ABIROB INSTRUCTION MANUAL NECKLINER AND LINER INSTRUCTIONS SERVICE AND MAINTENANCE IMPORTANT! continued from page 4 The operational and functional safety of the entire system of welding equipment depends on careful 3. At the adapter block end of the cable assembly, slide the brass collet and O-ring forward so that the and conscientious maintenance which the operator can carry out himself provided he has been brass collet is in the recess of the adapter block.

  • Page 5: Accessories

    ABIROB INSTRUCTION MANUAL ABIROB INSTRUCTION MANUAL ACCESSORIES TROUBLESHOOTING: POROSITY (SUMMARY) NOTE: Most POROSITY is caused by gas problems, followed by base metal contamination. Causes of Porosity Possible Solutions To get the best possible service from your ABIROB torch and insure proper servicing, the following peripher- BASE METAL CONTAMINATION al equipment will be needed.

  • Page 6: Spatter

    Consult the liner installation instructions on pages 2-6 or contact your local broken wires and faulty contacts. Authorized ABICOR Binzel Distributor for additional help. Incorrect start. A great deal of spatter occurs if the stick-out is too great and Spatter on wire.

  • Page 7: General

    Note complete weld parameters, including welding current (Amps), welding voltage, wire feed speed, type and size of wire, type of gas and flow rate of gas and consult your local Authorized ABICOR Binzel Distributor. Dirty connection Remove swanneck and inspect interface for dirt build-up. Periodic cleaning is necessary.

This manual is also suitable for:

Abirob a500