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Dräger 60 Instructions For Use Manual

Air filter station, pressure-reducing station
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Instructions for use
Air filter station 60/190
Pressure-reducing station
100/300
WARNING
To properly use this medical device,
read and comply with these
Instructions for Use.
Pressure-reducing station 100/5 bar
Pressure-reducing station 100/8 bar
Pressure-reducing station 300/5 bar
Pressure-reducing station 300/8 bar

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Summary of Contents for Dräger 60

  • Page 1 Instructions for use Air filter station 60/190 Pressure-reducing station 100/300 Pressure-reducing station 100/5 bar WARNING To properly use this medical device, Pressure-reducing station 100/8 bar read and comply with these Pressure-reducing station 300/5 bar Instructions for Use. Pressure-reducing station 300/8 bar...
  • Page 2 (A) Letters in parentheses refer to elements in the related illustration. A Letters in illustrations denote elements referred to in the text. Trademarks – DrägerService ® is a trademark owned by Dräger. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 3 NOTE A NOTE provides additional information intended to avoid inconvenience during operation. Abbreviations and symbols For explanations refer to sections "Abbreviations" and "Symbols" in chapter "Overview". Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 4 This page intentionally left blank. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 5: Table Of Contents

    Disposing of filter cartridges ....45 Disposing of the medical device ... . 45 Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 6 This page intentionally left blank. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 7: For Your Safety And That Of Your Patients

    This medical device is neither approved nor inconsistent with its intended use. certified for use in areas where combustible or explosive gas mixtures are likely to occur. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 8: Use

    The pressure-reducing station has been approved for use in compressed air systems for medical compressed air. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 9: Overview

    Separation of oil and water drops (aerosols) – 2nd filter level (activated charcoal filter): Adsorption of oil from the vapor phase using activated charcoal – 3rd filter level (HEPA filter): Filtration of bacteria Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 10 B Activated charcoal filter (2nd filter level) F Fine filter (1st filter level) C Ball valve output G Connection for condensate discharge D HEPA filter (3rd filter level) H Operation control and relief valve Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 11 B Test and relief valve F Fine filter (1st filter level) C Ball valve output G Connection for condensate discharge D Activated charcoal filter (2nd filter level) and HEPA filter (3rd filter level) Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 12: Pressure-Reducing Station

    300 are of analog design. The pressure-reducing stations have 2 redundantly arranged pressure reducers each. This allows maintenance work to be conducted on one pressure reducer without interrupting operation. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 13 G Soldered outlet connection 5 bar H Contact pressure gauge cable 5 bar Contact pressure gauge 5 bar J Emergency inlet and sampling port (NIST connection) K Redundant 5-bar line Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 14 G Soldered outlet connection 8 bar station 100/5 bar. H Contact pressure gauge cable 8 bar Contact pressure gauge 8 bar J Sampling port (NIST connection) Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 15 H Contact pressure gauge 5 bar Emergency inlet and sampling port (NIST connection) J Redundant 5-bar line K Extension screw connection for pressure-reducing station 300/8 bar L Soldered inlet connection for compressed air system Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 16 G Soldered outlet connection 8 bar station 300/5 bar. H Contact pressure gauge cable 8 bar Contact pressure gauge 8 bar J Sampling port (NIST connection) Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 17: Implementation Examples

    300/8 bar The pressure-reducing station 100/5 bar can be The pressure-reducing station 300/5 bar can be combined with the pressure-reducing combined with the pressure-reducing station 100/8 bar. station 300/8 bar. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 18: Abbreviations

    Standardization) European Economic Community European Standard International Organization for Standardization NIST Non-Interchangeable Screw Thread UMDNS Universal Medical Device Nomenclature System Symbols Symbol Explanation Disposal information Manufacturer Observe Instructions for Use Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 19: Assembly

    1 Position the base plate (A) in accordance with the requirements on site. 2 Mark the drill holes of the base plate (A) on the wall. 3 Drill the holes. 4 Insert the wall anchors. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 20 11 Slowly open all ball valves (C) at the output. 12 Then test all connection points for leaks using a leak detection agent. 13 Close are ball valves at the input (E) and at the output (C). Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 21: Pressure-Reducing Station

    8 Fit the soldering groups (C) to the ball valves (B). 1 Position the base plate (A) in accordance with the requirements on site. 2 Mark the drill holes of the base plate (A) on the wall. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 22 5 Screw the base plate (A) to the wall. 15 Place system under operating pressure. 16 Slowly open all ball valves. 17 Test all connection points for leaks using a leak detection agent. 18 Close all ball valves. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 23 (F) with a cable tie (H) to the pipe. 10 Insert the cable (G) into the cable clip (D). 11 Connect the cable (G) to the connection terminal (E), see "Connection terminal allocation plan" on page 27. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 24 100/8 bar. 7 Remove all protective caps. 8 Connect the soldering groups (E) to each other. 9 Insert one O-ring each into the ball valves (B). O-rings are included. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 25 14 Glue the cable clips (L) to the base plates (A). 15 Attach the cable (K) of the 8-bar contact pressure gauge (M) with a cable tie (N) to the pipe. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 26 – Connect the inlet screw connection (O) to the reserve supply. 21 Place system under operating pressure. 22 Slowly open all ball valves. 23 Test all connection points for leaks using a leak detection agent. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 27: Electrical Connection Of The Contact Pressure Gauge

    5-bar version. Terminal Cable color Contact number pressure gauge Brown 8-bar network Blue 8-bar network Black 8-bar network Brown 5-bar network Blue 5-bar network Black 5-bar network Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 28: Commissioning

    The handover must be documented for the files. The users must then be instructed on how to operate the medical device. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 29: Operation

    The representation and description is for operation using the air filter station 60. For operation using the air filter station 190 proceed analog. 1 Ball valves (A) opened. 2 Ball valves (B) opened. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 30: Pressure-Reducing Station

    3 Slowly open ball valve (E). 2 Ball valves (B) opened. 3 Ball valves (C) opened. 4 Ball valves (D) opened. Only for pressure-reducing station 100: 5 Ball valve (E) closed. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 31: Emergency Operation

    (B). 3 Screw the sealing cap to the emergency inlet (B). 4 Test all connection points for leaks using a leak detection agent. 5 Inform the operator. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 32: Taking The System Out Of Service

    Attach signs. Take measures to ensure the hospital supply, e.g., feed compressed air to the central supply system via an emergency inlet. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 33: Air Filter Station

    This is the representation and description for the decommissioning of the air filter station 60. Proceed analog for the decommissioning of the air filter station 190. 1 Close ball valves (A). 2 Open ball valves (B). Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 34: Pressure-Reducing Station

    300 proceed analog. 1 Close ball valves (A). 2 Open ball valves (B). 3 Rotate the caps (C) of the safety valves counterclockwise to depressurize the pressure- reducing station fully. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 35: Troubleshooting

    Have DrägerService perform maintenance. Display of an external Alarm Pressure reducer is improperly Call DrägerService. Management System: set or defective Working pressure too high No gas extraction Increase gas extraction. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 36: Maintenance

    – of the pressure reducers Replacement by trained personnel. – of the safety valve – of the pressure reduction membrane and closing plunger – of further sealing elements as required Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 37 Have DrägerService perform maintenance. Every 6 months: Replace the filter cartridges. Have trained personnel carry out an inspection. Every 6 years: Have a major overhaul performed by DrägerService. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 38: Replacing Filter Cartridges

    1 Close ball valves (A). 2 Depressurize the air filter station 60 by opening the relief valve (B) at the fine filter. 3 Unscrew pipe (C) for the condensate discharge. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 39 4 Screw together the filter housing (E) and make 4 Insert the new HEPA filter cartridge (H). it hand-tight. 5 Screw together the filter housing (G) and make it hand-tight. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 40 Maintenance Restoring operational readiness 1 Screw the line (B) for the condensate drain to the fine filter. 2 Slowly open ball valves (A). Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 41 2 Unscrew the fine filter cartridge (D) and dispose of in accordance with the local regulations. 3 Screw in a new fine filter cartridge. 4 Screw together the filter housing (C) and make it hand-tight. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 42 4 Turn the filter shell (G) by 10° counterclockwise 8 Remove the HEPA filter cartridge (J) and and then remove it. dispose of it in accordance with the local regulations, use protective gloves if necessary. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 43 4 Install filter shell (Q) with new O-rings (P) and turn approximately 10° counterclockwise. 5 Position and hold onto filter cover (R). 6 Screw on nuts (S) and tighten diagonally with a torque of 30±3 Nm. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 44 Maintenance Restoring operational readiness 1 Screw the line (C) for the condensate drain to the fine filter. 2 Close relief valve (B). 3 Slowly open ball valves (A). Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 45: Disposal

    Disposing of the medical device At the end of its service life: Consult the relevant waste disposal company for appropriate disposal. Observe the applicable laws and regulations. Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 46: Technical Data

    Storage temperature –20 °C to +70 °C (–4 °F to +158 °F) (fine filter empty and dry) Classification according to Directive 93/42/EEC, Appendix IX UMDNS-Code 15-649 Universal Medical Device Nomenclature System Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 47 Storage temperature –20 °C to +70 °C (–4 °F to +158 °F) (fine filter empty and dry) Classification according to Directive 93/42/EEC, Appendix IX UMDNS-Code 15-649 Universal Medical Device Nomenclature System Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 48 +10 °C to +50 °C (+50 °F to +122 °F) Storage temperature –20 °C to +70 °C (–4 °F to +158 °F) Classification according to Directive 93/42/EEC, Appendix IX UMDNS-Code 18-046 Universal Medical Device Nomenclature System Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 49 +10 °C to +50 °C (+50 °F to +122 °F) Storage temperature –20 °C to +70 °C (–4 °F to +158 °F) Classification according to Directive 93/42/EEC, Appendix IX UMDNS-Code 18-046 Universal Medical Device Nomenclature System Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 50 +10 °C to +50 °C (+50 °F to +122 °F) Storage temperature –20 °C to +70 °C (–4 °F to +158 °F) Classification according to Directive 93/42/EEC, Appendix IX UMDNS-Code 18-046 Universal Medical Device Nomenclature System Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 51 +10 °C to +50 °C (+50 °F to +122 °F) Storage temperature –20 °C to +70 °C (–4 °F to +158 °F) Classification according to Directive 93/42/EEC, Appendix IX UMDNS-Code 18-046 Universal Medical Device Nomenclature System Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
  • Page 52 Contact pressure gauge 5 bar 4.0 bar and 6.0 bar Contact pressure gauge 8 bar 6.4 bar and 9.6 bar Cable connection Blue Mass Black Contact for falling pressure Brown Contact for rising pressure Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...

  • Page 53: List Of Part Numbers

    Air filter station 60 G41590 Air filter station 190 G41620 Pressure-reducing station 300/5 bar G42553 Pressure-reducing station 300/8 bar G42554 Pressure-reducing station 100/5 bar G42555 Pressure-reducing station 100/8 bar G42556 Instructions for use Air filter station 60/190 Pressure-reducing station 100/300...
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  • Page 55 Air filter station 190 ..... . 11 Air filter station 60 ..... . . 10 Contact pressure gauge .
  • Page 56 Directive 93/42/EEC concerning Medical Products Manufacturer Dräger Medical GmbH Moislinger Allee 53 – 55 D-23542 Lübeck Germany +49 451 8 82-0 +49 451 8 82-20 80 http://www.draeger.com 9053785 – GA 6965.115 en © Dräger Medical GmbH Edition: 1 – 2012-05 Dräger reserves the right to make modifications to the device without prior notice.

This manual is also suitable for:

190100/5100/8300/5300/8

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