1. Manuals
  2. Brands
  3. Bandit Manuals
  4. Construction Equipment
  5. BTC-150
  6. Operating instructions manual

Bandit BTC-150 Operating Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OPERATING & PARTS MANUAL
Depending on what replacement parts you are ordering, we will need the following information:
TRACK CARRIER
COMPONENTS
Serial Number
Model Number of Track Carrier
6750 Millbrook Rd. • Remus, MI 49340 • 1-989-561-2270
BTC-150
ATTENTION:
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Model Number
MANUFACTURED BY BANDIT INDUSTRIES, INC
Model No: __________________________
Serial No: __________________________
Engine Make: _______________________
Serial No: __________________________
Gear Box: __________________________
Model: ___________ S/N _____________
DEALER:
Name: _____________________________
Address: ___________________________
City/State: __________________________
Phone No: __________________________
Delivery Date: _______________________
GEAR BOX COMPONENTS
Gear Box Serial Number
Gear Box Model Number
PHONE:
FAX:
FAX:
989
(
WEBSITE:
BTC-150
Copyright 3/19
Brand
PHONE:
989
561-2270
(
)
800
952-0178 IN USA
(
)
989
561-2273 ~ SALES DEPT.
(
)
561-2962 ~ PARTS/SERVICE
)
www.banditchippers.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BTC-150 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Bandit BTC-150

Summary of Contents for Bandit BTC-150

  • Page 1 Brand Brand Serial Number Engine Serial Number Gear Box Serial Number Model Number of Track Carrier Engine Model Number Gear Box Model Number MANUFACTURED BY BANDIT INDUSTRIES, INC PHONE: 561-2270 PHONE: 952-0178 IN USA FAX: 561-2273 ~ SALES DEPT. FAX:...
  • Page 2 CALIFORNIA PROPOSITION 65 WARNING ADVERTENCIA Breathing diesel engine Respirar gases de escape de exhaust exposes you to motores diesel expone chemicals known to the quÍmicos conocidos por el estado State of California to cause de California como causales de cancer and birth defects or cáncer y defectos congénitos u other reproductive harm.
  • Page 3 11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc. 12. _____ The customer has received, been advised, and understands the manuals, and the Safety/Service video supplied with the machine.
  • Page 4 Copyright 4/17 FORM #Q-112 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270 Fax: (989) 561-2273...

  • Page 5: Table Of Contents

    FUEL TANK COMPONENTS ............72 ENGINE COMPONENTS ..............76 HYDRAULIC COMPONENTS ............74 SERVICE RECORD ................77 BANDIT CONTROLS ................79 NOTICE ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR DIMENSION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE BY THE MANUFACTURER.

  • Page 6: Introduction & Warranty

    NOTICE The producer of this Bandit product reserves the right to make any modifi cations or revisions to the design or specifi cations of its machine without advance notice. The producer also reserves the right to change machine and part prices as needed without advance notice.

  • Page 8: Serial Number Locations

    MODEL BTC-150 SERIAL NUMBER LOCATIONS TYPICAL SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS Serial Number - inside the cab below NOTICE the speaker on the left side The engine information is located on the Work Order Number - welded to engine block.

  • Page 9: Safety Procedures

    You may obtain additional copies of this Torn or loose clothing is more likely to get caught manual from your Bandit Dealer. in moving machinery parts. Keep such items as long Before operating machine, you must have all hair, shirt sleeves, and shirt tails properly contained.
  • Page 10 Battery acid can cause severe burns. Never expose Most of the nuts used on the Bandit Track Carrier an open flame or spark near the battery. Keep all are self locking. After a nut or bolt has been removed burning materials away from the battery.
  • Page 11 MODEL BTC-150 SAFETY PROCEDURES SAFETY PROCEDURES NOTICE DANGER Do not attempt to start the engine, engage DO NOT go near or in-line with the debris the cutter head or engage the engine PTO field of the machine while in operation. While...
  • Page 12 Remove all flammable debris such as wood, chips, leaves, oils, fuels, etc. from engine The Bandit has only been run for a short time to exhaust, engine turbo (if equipped), beside, around, test proper hydraulic pressures, possible leaks, etc.
  • Page 13 MODEL BTC-150 SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the machine on an ascending or descending slope of more than 25° or 46% or a side slope of more than 17°...

  • Page 14: Equipment Specifications

    MODEL BTC-150 EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS Bandit Copyright 3/19...
  • Page 15 MODEL BTC-150 EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS Approximate Dimensions & Weights (Dimensions & weights will vary depending on optional equipment) Model BTC-150 Height 103" (2.6 m) Without Attachment 170" (4.3 m) Length With Mower Attachment 225" (5.7 m) With Stump Grinder Attachment 240"...
  • Page 16 MODEL BTC-150 DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 3,4,6,53 1,54 1,7,10,11 57,68,69,70 In Engine Cabinet: 5,29,33,39,46,51,71 1,7,10,11 In Cab: 16,17,33,35 In Engine Cabinet: 22,26,34,36,37, 38,39,48,49,50 1,3,6 3,4,6,53 54,58 Bandit Copyright 3/19...
  • Page 17 MODEL BTC-150 DECALS DECAL LOCATIONS Modifications and/or additions of decals to this list will happen. Consult track carrier dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION SPD-02 Moving Parts Keep Hands... SPD-19 ...Minimum 10 Feet Away From Tracks...
  • Page 18 MODEL BTC-150 DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 3,4,6,53 1,54 1,7,10,11 57,68,69,70 In Engine Cabinet: 5,29,33,39,46,51,71 1,7,10,11 In Cab: 16,17,33,35 In Engine Cabinet: 22,26,34,36,37, 38,39,48,49,50 1,3,6 3,4,6,53 54,58 Bandit Copyright 3/19...
  • Page 19 California Proposition 65... SPW-48 Wear Eye & Personal Protection... 900-8916-54 Basic Safety Decal Kit (Options may require additional decals) 900-8914-50 Bandit Model BTC-150 Logo Decal Kit & Stay Back 300 Ft. 900-8916-55 Cab & Label Decal Kit OL-07 Winch Tether Jack OL-25...

  • Page 20: Decals

    DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below: You should use soap and water to keep your decals clean.
  • Page 21 MODEL BTC-150 CONTROLS MACHINE ORIENTATION REFERENCE R I G Bandit Copyright 3/19...
  • Page 22 MODEL BTC-150 CONTROLS Bandit Copyright 3/19...
  • Page 23 MODEL BTC-150 CONTROLS Bandit Copyright 3/19...

  • Page 24: Controls

    MODEL BTC-150 CONTROLS CAB CONTROLS DASHBOARD DISPLAY Cutter Head Winch Out Ramp Down Cutter Head Lights On / Off On / Off Hydraulic Disable Load Control On / Off Cutter Head Fuse Ramp Down Winch In Power View Safety Display...
  • Page 25 MODEL BTC-150 CONTROLS OPERATOR CHAIR ADJUSTMENTS Adjust the seat suspension to the operator's weight. Pull the lever to allow the chair to slide back Twist the adjustment knob and lean back or lean forward to move the seat in the desired position.
  • Page 26 MODEL BTC-150 CONTROLS LEFT SIDE OF ENGINE 280° Fire Main Battery Cab Tilt Battery DEF Tank Suppression Disconnect Switch Disconnect Switch Bandit Copyright 3/19...
  • Page 27 MODEL BTC-150 CONTROLS RIGHT SIDE OF ENGINE Cab Tilt Power Box Fuse & Auxiliary Pump Relay Panel Valve AUXILIARY VALVE (Located on the left side behind the cab) Mower Gate/Stump Head Cooler Winch Head Up/Down Grinder Swing Tilt Speed Fans NOTICE The handles (not shown) on the valve sections are for manual override during trouble shooting only.
  • Page 28 MODEL BTC-150 CONTROLS WINCH The winch tether can be plugged into the rear of the machine near the winch. The winch tether jack at the rear of the machine. Located at the lower right hand corner of the engine radiator door.

  • Page 29: Machine Operation

    MODEL BTC-150 MACHINE OPERATION MACHINE OPERATION - MOWER DANGER DANGER Never grind/mow any materials that might contain Avoid power lines. Electrocution is possible if the wires, stones, nails, or other metal objects which machine touches a power line. Take the following may damage the teeth and become dangerous precautions.
  • Page 30 MODEL BTC-150 MACHINE OPERATION MACHINE OPERATION - STUMP GRINDER DANGER DANGER Never grind/mow any materials that might contain Avoid power lines. Electrocution is possible if the wires, stones, nails, or other metal objects which machine touches a power line. Take the following may damage the teeth and become dangerous precautions.
  • Page 31 MODEL BTC-150 MACHINE OPERATION MACHINE OPERATION - STUMP GRINDER CUTTING AREA - STUMP GRINDER DANGER For optimum performance, the stump should be cut with the portion of the cutter wheel shown above. NEVER UNDERCUT THE STUMP. Undercutting the stump may cause severe kickback, vibration and component damage.

  • Page 32: Transportation Procedures

    MODEL BTC-150 TRANSPORTATION PROCEDURES TRANSPORTATION PROCEDURES WARNING BEFORE TRANSPORTING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS: The trailer must have a cargo weight rating capacity for the weight of the machine. The combined weight of the trailer and the machine can not exceed the load capacity of the tires, axles, hitch coupler system or the GVWR (Gross Vehicle Weight Rating) of the trailer.
  • Page 33 MODEL BTC-150 TRANSPORTATION PROCEDURES LOADING & UNLOADING WARNING BEFORE LOADING OR UNLOADING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS: When loading or unloading the self-propelled machine on the trailer, use care and caution. The maneuvering of the equipment must be slow, smooth, and intentional, not fast and jerky.
  • Page 34 MODEL BTC-150 MAINTENANCE MACHINE ORIENTATION REFERENCE R I G Bandit Copyright 3/19...

  • Page 35: Maintenance

    MODEL BTC-150 MAINTENANCE MAINTENANCE The Bandit is a very simple machine to maintain. If you will follow a regular scheduled preventative maintenance program you should have years of trouble free operation. DANGER Before attempting any type of maintenance, disengage clutch or cutter head engagement, wait for the cutter head to come to a complete stop, place the cutter head on the ground, turn off engine, remove the ignition key, make sure the ignition key is in your possession, and wait 2 minutes then disconnect the battery.
  • Page 36 MODEL BTC-150 MAINTENANCE DAILY START UP & MAINTENANCE cont. 9. Grease stump grinder wheel bearings daily 19. Check radiator, debris screen: (if equipped): Refer to the engine manufacturer’s manual. Grease stump grinder wheel bearings daily with an Thoroughly clean radiator fins at least once a day EP-2 Lithium type grease.
  • Page 37 MODEL BTC-150 MAINTENANCE DAILY START UP & MAINTENANCE cont. 25. Inspect, adjust, and lubricate tracks: 28. Review all safety procedures on decals, from manual, and from video. Inspect, adjust, and lubricate tracks as needed per track MFG. manual. 29. Make sure all safety equipment is being worn: 26.
  • Page 38 MODEL BTC-150 MAINTENANCE DAILY START UP & MAINTENANCE CHECK LIST Each day before starting your machine these checks must be made: OK REPAIRED Check the safety decals and engine gauges, replace if damaged. Check, maintain, and service all safety equipment for proper operation: deflection chains, cab window guard, cab tilt cylinder lock, etc.
  • Page 39 MODEL BTC-150 MAINTENANCE MONTHLY CHECK LIST Every month these checks must be made: OK REPAIRED Check hydraulic pressure. Set to specified PSI (bar). Check cab tilt pump reservoir, keep full of ATF transmission oil. 3 MONTH CHECK LIST Every three months these checks must be made: OK REPAIRED Replace hydraulic oil filter after first 10 hours, then quarterly or every 400 hours.
  • Page 40 MODEL BTC-150 MAINTENANCE LUBRICATION CHART CHECK # DESCRIPTION DAY WEEK MONTH PROCEDURE 1 Mower Head Bearings 1 shot of grease per hour of use - wipe off excess 2 Stump Grinder Cutter Wheel Bearings 1 shot of grease per hour of use - wipe off excess...
  • Page 41 MODEL BTC-150 LUBRICATION CHART Use as a reference only, locations may vary depending on options or component manufacturer. NOTICE Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section and Maintenance Section of this manual, or component manufacturer’s manual.
  • Page 42 MOWER TEETH CHANGING PROCEDURE There are forty-two (42) teeth to a complete set on 4. Check the cutter head and mower attachment a model BTC-150 mower head. for elongated bolt holes, secure welds, torqued bolts, excessive wear and impact cracks.
  • Page 43 DANGER There are thirty-two (32) teeth to a complete set on a Model BTC-150 Mini Buck Tooth Cutter Wheel. NEVER USE HAND ON CUTTER WHEEL TO Thirty-two (32) teeth: Twelve (12) threaded right HOLD IN PLACE WHILE CHANGING TEETH.
  • Page 44 There are thirty-two (32) teeth and pockets, and DANGER thirty-two (32) tooth nuts to a complete set on a Model BTC-150 Green Tooth Wheel. Thirty-two NEVER USE HAND ON CUTTER WHEEL TO (32) pockets: twelve (12) threaded right pockets, HOLD IN PLACE WHILE CHANGING TEETH.
  • Page 45 DANGER There are thirty-two (32) teeth to a complete set on a model BTC-150 Tomahawk Cutter Wheel. Thirty-two NEVER USE HAND ON CUTTER WHEEL TO (32) teeth: fourteen (14) right teeth, fourteen (14) left HOLD IN PLACE WHILE CHANGING TEETH.
  • Page 46 MODEL BTC-150 MAINTENANCE SPROCKET INSTALLATION 1. Inspect the bore of the sprocket and the bushings tapered surface. Remove any oil, dirt or grease. 2. Place the bushing in the sprocket, inserting screw loosely. 3. Place key in key seat and slide sprocket to its desired location with the screw head facing out. If bushing goes on hard check shaft for burrs, remove if necessary.
  • Page 47 MODEL BTC-150 MAINTENANCE BELT TENSION CHECKING PROCEDURES Figure 1 Figure 2 Mower Head Cutter Head Belt Inspection Stump Grinder Head Figure 3 Paddle Belt Tension Tool Part Number: 988-2004-35 Cutter Head Motor Mount Bolt Belt Tension Adjuster Cutter Head Motor...
  • Page 48 MODEL BTC-150 MAINTENANCE POLY CHAIN BELT TENSION DANGER DANGER Before attempting any type of maintenance, DO NOT go near the rotating cutter head for any reason. DO NOT go near the cutter head while the disengage clutch or cutter head engagement, wait for...
  • Page 49 MODEL BTC-150 MAINTENANCE MAINTENANCE Clean or replace foam A/C filter. Located on backside of the cab. Filter is removed for inspection on the bottom of the A/C unit. Part Number for A/C Filter: 900-9939-85 The window washer fluid tank is located within the right side engine compartment.
  • Page 50 MODEL BTC-150 MAINTENANCE CAB TILTING INSTRUCTIONS DANGER Before attempting any type of maintenance, disengage clutch or cutter head engagement, wait for the cutter head to come to a complete stop, place the cutter head on the ground, turn off engine, remove the ignition key, make sure the ignition key is in your possession, and wait 2 minutes then disconnect the battery.
  • Page 51 MODEL BTC-150 MAINTENANCE CAB TILTING INSTRUCTIONS Figure 1 Main Battery Cab Tilt Battery Disconnect Switch Disconnect Switch Figure 2 There is a cab lock bolt located on both sides of the operator’s cab below the rear side window. Cab Tilt...
  • Page 52 MAINTENANCE PAINT CARE To help keep up the appearance of your Bandit equipment and reduce the possibility of surface rust follow these steps: 1. The machine should be washed on a regular basis with a non-abrasive mild detergent and then rinsed thoroughly.

  • Page 53: Hydraulics

    MODEL BTC-150 HYDRAULICS HYDRAULICS WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fi ttings. Relieve all pressure and retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death.
  • Page 54 Choose a fl uid that has test results in these areas for best results. Based on the varying temperatures of the area where Bandit equipment is used, and the high demand and loads placed on this equipment, Bandit has fi lled each hydraulic system with Petro-Canada’s Hydrex XV All Season Hydraulic Fluid for maximum protection and performance.
  • Page 55 If the simple rules mentioned below are followed, the hydraulic components will last for years: • If the Bandit’s hydraulic system is kept clean and the hydraulic pressures are not increased beyond the •After you have operated a new machine for...
  • Page 56 MODEL BTC-150 HYDRAULICS HYDRAULICS DANGER Before attempting any type of maintenance, disengage clutch or cutter head engagement, wait for the cutter head to come to a complete stop, place the cutter head on the ground, turn off engine, remove the ignition key, make sure the ignition key is in your possession, and wait 2 minutes then disconnect the battery.
  • Page 57 MODEL BTC-150 HYDRAULICS HYDRAULICS TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) Equipment Model BTC-150 Cutter Head Pressure 5600 PSI (bar) (386) Head Pump Charge PSI (bar) (30) Track Pump...
  • Page 58 MODEL BTC-150 HYDRAULICS CHARGE FILTERS Left Side Track Cutter Head Right Side Track Bandit Copyright 3/19...

  • Page 59: Electrical

    MODEL BTC-150 ELECTRICAL POWER BOX FUSE & RELAY PANEL SEAT POWER ENGINE START RELAY SEAT AIR RIDE LIGHTS 1 LIGHTS 1 RELAY SPARE LIGHTS 2 LIGHTS 2 RELAY INPUTS MODULE RELAY MODULE OUTPUT CONTROLLER GROUP #2 IGNITION CONTROLLER OUTPUT SUPPLY GROUP #1 The power box fuse &...
  • Page 60 MODEL BTC-150 ELECTRICAL CAB FUSE PANEL BACK-UP DISPLAY CAMERA POWER E-STOP PORT WINDSHIELD RADIO WIPER SPARE KEYPAD SEAT CONDITIONER SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE The cab fuse panel is located on the dashboard inside the operator’s cab.

  • Page 61: Replacement Parts

    Some of the components shown in this section are for optional equipment and may not apply to every machine. NOTICE Bandit Industries Inc. reserves the right to make changes in models, size, design, installations and applications on any part without notification. MACHINE ORIENTATION REFERENCE...
  • Page 62 MODEL BTC-150 QUICK ATTACH COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 3/19...

  • Page 63: Quick Attach Components

    MODEL BTC-150 QUICK ATTACH COMPONENTS LOCATION PART NUMBER DESCRIPTION 954-2000-20 Quick Attach Lift 954-2000-21 Quick Attach Tilt 954-3001-08 Pivot Pin Keeper 954-3001-07 Pivot Pin 900-1905-35 Split Bushing - 2 1/2" OD x 2" ID x 1 1/2" 900-1925-25 Split Bushing - 1 3/4" OD x 1 1/2" ID x 5/8"...

  • Page 64: Stump Grinder Components

    MODEL BTC-150 STUMP GRINDER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 3/19...
  • Page 65 MODEL BTC-150 STUMP GRINDER COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3934-20 Swing Cylinder Pin 900-1902-42 Split Bushing - 1 1/4" OD x 1" ID x 1" 954-2000-52 Stump Grinder Attachment Plate 974-2000-11 Attachment Stabilizer 900-4908-00 Pin for Attachment Stabilizer 900-1925-71 Slew Ring Bearing...
  • Page 66 MODEL BTC-150 CUTTER WHEEL COMPONENTS MINI BUCK TEETH GREEN TEETH TOMAHAWK TEETH NOTICE Parts may not be exactly as shown. Bandit Copyright 3/19...
  • Page 67 MODEL BTC-150 CUTTER WHEEL COMPONENTS MINI BUCK TOOTH LOCATION PART NUMBER DESCRIPTION 954-3003-13 Mini Buck Tooth Cutter Wheel 954-1000-16 Mini Buck Tooth Assembly (Includes 3 - 7) 900-9938-75 Mini Buck Threaded Tooth - Angled 900-9938-74 Mini Buck Counter Bored Tooth - Angled...
  • Page 68 MODEL BTC-150 MOWER HEAD COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 3/19...
  • Page 69 Poly Chain Sprocket Bushing - Cutter Head Motor 963-3003-19 Drive Side Beltshield 401-3002-65 Tach Inspection Cover 996-3007-06 Beltshield Access Cover 987-3014-72 Medium Bandit Name Plate 900-1910-92 Poly Chain Belt 900-1911-06 Poly Chain Sprocket Bushing - Cutter Head 900-1911-39 Poly Chain Sprocket - Cutter Head 963-3005-54...

  • Page 70: Cab Components

    MODEL BTC-150 CAB COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 3/19...
  • Page 71 MODEL BTC-150 CAB COMPONENTS LOCATION PART NUMBER DESCRIPTION 954-2000-13 Windshield Wiper Guard 2. a. 900-2922-21 Windshield Wiper Motor 900-2925-75 Windshield Wiper Arm 900-9933-46 Windshield Wiper 954-2000-12 Front Window Mount Frame 954-3000-79 Front Window 954-2000-14 Light Guard 900-2926-79 Work Light 900-9906-34...

  • Page 72: Frame & Accessory Components

    MODEL BTC-150 FRAME & ACCESSORY COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 3/19...
  • Page 73 MODEL BTC-150 FRAME & ACCESSORY COMPONENTS LOCATION PART NUMBER DESCRIPTION Track Assembly - Right Side Track Assembly - Left Side 954-3000-08 Main Belly Pan 954-3002-10 Battery Strap 900-6915-42 Battery 954-2000-37 Left Side Door 900-4921-44 Drop Lock Hatch 8. a. 954-1000-08...
  • Page 74 MODEL BTC-150 FUEL TANK COMPONENTS LOCATED ON THE RIGHT SIDE LOCATION PART NUMBER DESCRIPTION 1. a. 954-1000-07 Fuel Tank Assembly 954-2000-33 Fuel Tank Weldment (Includes 2 - 9) 900-3922-60 Magnetic Drain Plug 3. a. 900-3965-98 Charge Filter Head Only 900-3934-89...
  • Page 75 MODEL BTC-150 HYDRAULIC TANK COMPONENTS LOCATED ON THE LEFT SIDE LOCATION PART NUMBER DESCRIPTION 1. a. 954-1000-06 Hydraulic Tank Assembly 954-2000-34 Hydraulic Tank Weldment (Includes 2 - 12) 900-3922-60 Magnetic Drain Plug 900-3925-21 Suction Strainer - 1 1/2" 900-3951-11 Ball Valve - 1 1/2"...

  • Page 76: Hydraulic Components

    MODEL BTC-150 HYDRAULIC COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 3/19...
  • Page 77 MODEL BTC-150 HYDRAULIC COMPONENTS LOCATION PART NUMBER DESCRIPTION See Page 74 Hydraulic Tank Assembly 900-3985-65 Drive Pump - Right Side Track 900-3985-66 Drive Pump - Left Side Track 4. a. 900-3965-98 Charge Filter Head 900-3934-89 Charge Filter 900-3985-64 Cutter Head Pump...
  • Page 78 MODEL BTC-150 ENGINE COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3985-66 Rear Track Pump 900-3985-65 Front Track Pump 900-3985-64 Cutter Head Pump 900-3977-72 Pump 900-3987-56 Torsion Adapter Plate NOTICE Parts may not be exactly as shown. Bandit Copyright 3/19...

  • Page 79: Service Record

    MODEL BTC-150 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 3/19...
  • Page 80 MODEL BTC-150 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 3/19...

  • Page 81: Bandit Controls

    MODEL BTC-150 BANDIT CONTROLS Bandit Track Carrier Bandit Controls Bandit Copyright 3/19...
  • Page 82 MODEL BTC-150 Main1 (Grinder) (The Display automatically returns to this Main Engine page 60sec after last button press). 1. Cutter Head is turned On/Off at Keypad, Speed adjusted Up/Dn at Keypad as well. 2. Swing Speed Limit is adjusted by finger wheel on Right Joystick. When Load Control (16) is turned ON at Keypad, the small number behind the Swing Speed % is an automatic limit that slows the Swing Speed when engine is lugging down in a hard cut.
  • Page 83 MODEL BTC-150 Main1 (Mower) (The Display automatically returns to this Main Engine page 60sec after last button press). 1. Cutter Head is turned On/Off at Keypad, Speed adjusted Up/Dn at keypad as well. When Load Control (16) is turned ON at Keypad, the small number behind the Cutter Speed % (2) is an automatic limit that slows the Cutter Speed or Track Speed when the engine is lugging down in a hard cut (Ld Cntrl Mwr Type Selected in Setup1).
  • Page 84 MODEL BTC-150 Main2 (The Display automatically returns to this Main Engine page 60sec after last button press). 1. Charge Pressure gauges for each Hydrostatic pump. 2. Hydraulic Oil Temps for Hyd Tanks. As the Hyd Oil temps rise, the system will respond with...
  • Page 85 MODEL BTC-150 Setup 1. Navigate back to Eng page. 2. Navigate to Password page that leads to Setup2 page and more setup options. 3. Toggle between day and night gauges (Engine page) and day/night brightness settings. 5. and 8. Highlight Up or Down to the next value you would like to adjust.
  • Page 86 MODEL BTC-150 Setup 1. Navigate back to Setup1. 2. Enter the password and proceed to Setup2. 5. and 8. Highlight Up or Down to the next value you would like to adjust. 6. and 7. Adjust the value that is currently highlighted.
  • Page 87 MODEL BTC-150 Setup 1. Navigate back. 2. Navigate to Setup3 page and more setup options. 5. and 8. Highlight Up or Down to the next value you would like to adjust. 6. and 7. Adjust the value that is currently highlighted.
  • Page 88 MODEL BTC-150 Setup 1. Navigate back. 2. Navigate to Setup5 page and more setup options. 5. and 8. Highlight Up or Down to the next value you would like to adjust. 6. and 7. Adjust the value that is currently highlighted.
  • Page 89 MODEL BTC-150 Setup 1. Navigate back to Setup1. 2. Enter the password and proceed to Factory Settings in Setup5. 5. and 8. Highlight Up or Down to the next value you would like to adjust. 6. and 7. Adjust the value that is currently highlighted.
  • Page 90 MODEL BTC-150 Setup 1. Navigate back. 2. Navigate to Setup6 page and more setup options. 5. and 8. Highlight Up or Down to the next value you would like to adjust. 6. and 7. Adjust the value that is currently highlighted.
  • Page 91 MODEL BTC-150 Data Various Machine and Engine parameters can be logged into a downloadable spreadsheet. 1. Navigate back to Maint2 page. 2. Connect a USB flash drive and Press Download to copy datalogger files. 3. Press this button to navigate to a page where you can erase the datalogger files in the display.
  • Page 92 MODEL BTC-150 Data Various Machine and Engine parameters can be logged into a downloadable spreadsheet. 1. Navigate back to the DATA page. 2. NO means Cancel the operation that would erase the datalogger files. 3. YES means continue and erase the datalogger files.
  • Page 93 MODEL BTC-150 Setup 1. Navigate back. 2. Navigate to Setup6 page and more setup options. 5. and 8. Highlight Up or Down to the next value you would like to adjust. 6. and 7. Adjust the value that is currently highlighted.
  • Page 94 MODEL BTC-150 Setup 1. Navigate back. 2. Navigate to Setup6 page and more setup options. 5. and 8. Highlight Up or Down to the next value you would like to adjust. 6. and 7. Adjust the value that is currently highlighted.
  • Page 95 MODEL BTC-150 Setup Steer Path can be either ‘S’ Steer or ‘C’ Steer. Both behave the same in the fwd direction but will turn differently in reverse. Turning in reverse with C-Steer will travel the machine the same direction that the joystick is moved. Turning in reverse with S-Steer will turn the head of the machine the same direction that the joystick is moved.
  • Page 96 MODEL BTC-150 Setup There are 2 drive setting groups. Each drive group can be adjusted to how separate operators prefer to drive the machine. Straight Ahead The Speed Limit settings above are based is 0% Turn Half-way to X- on percent of joystick turn, meaning how...
  • Page 97 MODEL BTC-150 Maintenance 1. Various Engine parameters that the Engine may be monitoring. 2. To reset the Avg GPH, go to Maint2. 3. DM2 stands for Diagnostic Message #2 which pulls stored trouble codes from J1939 devices on CAN2. Navigate to this page to see if any devices have stored codes to report.
  • Page 98 MODEL BTC-150 Maintenance DM2 stands for Diagnostic Message #2 which pulls stored or inactive trouble codes from J1939 devices on CAN2. Up to 10 Diagnostic Trouble Codes can be retrieved and displayed. Information at the header provides details about the origin and description of the trouble code.
  • Page 99 MODEL BTC-150 Maintenance (On Applicable Tier 4 engines) Diesel Particulate Filter (DPF) 1. Navigate back to Maint2 page. 2. Force a regen cycle. (Automatically puts the DPF Mode in Auto) 3. Tier 4 Indicators Exhaust gas temperature is high. Regen is in process of burning out accumulated soot.
  • Page 100 MODEL BTC-150 Maintenance Maint2 shows the communication status between each device that is communicating over the CAN networks (there are 3 CAN networks on this machine, CAN1 is a CANopen network for the Output Modules and C1. CAN2 is a J1939 network for everything else except Tether. CAN3 is a J1939 network for the Tether only).
  • Page 101 MODEL BTC-150 Maintenance 1. Green LEDs indicate that On/Off Input is currently ON. SeatSw and E Stop inputs are energized/Green during normal operation, and will be de-energized/Blank when they are interrupted. 2. The numeric value to the right of the input descriptions is a live readout of that electric signal.
  • Page 102 MODEL BTC-150 Maintenance 1. The Outputs in Controller1 (C1) are organized into 2 groups, each group has a supply fuse. The status of each fuse is shown at the top of each group. If multiple outputs from the same group have red status, check the supply fuse for that group as well as the individual wires to each coil.
  • Page 103 MODEL BTC-150 Maintenance 1. Outputs on each expansion module can be diagnosed but only when just 1 channel per pair is energized (1-2, 3-4, 5-6, 7-8). 2. CAN communication between this output module and Controller1 (C1) is good when the CAN LED is Green.
  • Page 104 MODEL BTC-150 Maintenance Additional Outputs 245811760545 29Dec2017 Page 23 Bandit Copyright 3/19...
  • Page 105 MODEL BTC-150 Maintenance The joysticks on this machine send all of their signals via CAN messages and therefore cannot be checked physically with a voltmeter. This Maintenance screen is a tool used to function check all inputs coming from the joysticks to ensure they are working properly. With the ignition ON but ENGINE NOT RUNNING, work through each button and make sure the corresponding values change.
  • Page 106 MODEL BTC-150 Joysticks The RH joystick functions can change based on whether the machine is in Mower or Stump Grinder Mode. 245811760545 29Dec2017 Page 25 Bandit Copyright 3/19...
  • Page 107 MODEL BTC-150 Keypad Winch can only be operated with Head OFF. When Hydraulics Disabled is pressed, the engine will idle down and all machine functions will be disabled EXCEPT for the hydraulic cooler motors. 245811760545 29Dec2017 Page 26 Bandit Copyright 3/19...
  • Page 108 Notes A sample pop-up diagnostic message (the error shown implies that particular machine had electric valves controlling the Discharge Conveyor). SPN's that are unique to Bandit electronic controls FMI Descrip 523001 31 System E-Stop because Hood Pin / Mill Door Switch is Open 523002 31 FC Clutch Fault or Temp Fault.
  • Page 109 MODEL BTC-150 Program Notes [CAN2RxFromDisp] [CAN2RxFromEng] [CAN2RxFromFlexxaire] [CAN2Tx] [Comm2] [Comm3] [HourMeters] [KeypadA3] [ControlEngine] - C1 will idle Eng down for - Hydraulic Disable - C1 loses comm with Eng - Lost Display and Lost Joysticks - DPF DTC's - Push 'Force' in Maint2-DPF...
  • Page 110 MODEL BTC-150 [ControlLights] - If communication is lost with Keypad A3, lights will turn ON. [ControlLockPins] - HydDisable, EngRunOut, not SeatSwDelay, disables Lock Pins [ControlMain] - HydDisable, EngRunOut, not SeatSwDelay, disables Main - Float Trigger has 200ms delay. - Not Mower Mode, HydDisable, EngRunOut, not SeatSwDelay, disables Float...
  • Page 111 MODEL BTC-150 [OutputsAllow] - IgnON = CLAMP15 > 8500mV - OutputsMayTurnOn 500ms after IgnOn; Outputs OFF when IgnOFF - VBBO and VBBR ON immediately - VBBO OFF 500ms after IgnOFF - VBBR and Supply OFF 1sec after IgnOFF [OutputsP] [Setup1]...
  • Page 112 MODEL BTC-150 Notes To load a new program into the display, follow the instructions below. Back of Display with programming USB connection pointed out. 1. With power OFF, insert USB Flash Drive. 2. Hold Upper-Right button on display, power ON display, and continue holding button for 5 secs.
  • Page 113 MODEL BTC-150 Notes Display will startup in boot mode 3. Use buttons by the up / down arrows to select update-full.tar.gz, then push right-arrow button to select that file for download. 4. The right-arrow will turn green, press it again to confirm that is the file to download.

Table of Contents