Bandit 3400T Manual
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Bandit 3400T Manual

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MODEL 3400T

TABLE OF CONTENTS

INTRODUCTION & WARRANTY .....................................................
SERIAL NUMBER LOCATIONS ......................................................
SAFETY PROCEDURES .................................................................
EQUIPMENT SPECIFICATIONS ...................................................... 11
DECALS ...........................................................................................
CONTROLS ...................................................................................... 15
MACHINE OPERATION ................................................................... 19
TRANSPORTATION PROCEDURES ............................................... 21
MAINTENANCE ...............................................................................
HYDRAULIC SECTION ............................................................ 31
CUTTER WHEEL SECTION ....................................................
LUBRICATION & COOLANT ................................................... 41
ELECTRICAL SECTION ..........................................................
REPLACEMENT PARTS SECTION ................................................. 43
UPPER FRAME COMPONENTS ............................................. 44
CUTTERWHEEL COMPONENTS ...........................................
FRAME COMPONENTS ..........................................................
CHIP PAN COMPONENTS ......................................................
ROLL BAR COMPONENTS ..................................................... 51
GRADING BLADE COMPONENTS ......................................... 52
REMOTE CONTROL COMPONENTS ..................................... 53
HYDRAULIC COMPONENTS ................................................ .. 54
SERVICE RECORD .......................................................................... 56
NOTE- ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR
DIMENSION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT
NOTICE BY THE MANUFACTURER.
Copyright 1/07
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TABLE OF CONTENTS
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  • Page 1: Table Of Contents

    MODEL 3400T TABLE OF CONTENTS TABLE OF CONTENTS PAGES INTRODUCTION & WARRANTY ............. SERIAL NUMBER LOCATIONS ............SAFETY PROCEDURES ..............EQUIPMENT SPECIFICATIONS ............11 DECALS ................... CONTROLS ..................15 MACHINE OPERATION ..............19 TRANSPORTATION PROCEDURES ..........21 MAINTENANCE ................HYDRAULIC SECTION ............31 CUTTER WHEEL SECTION ............

  • Page 2: Introduction & Warranty

    The purpose of this manual is to provide the user with specifications and procedures for the operation, maintenance and repair of this BANDIT product. As with any piece of equipment, safety should always be a constant thought while the machine is being operated, serviced or stored. In order to highlight...
  • Page 3 The manufacturer will provide replacement parts to the customer for defective parts during the warranty period. Defective parts must be returned to Bandit Industries, Inc. It will be the customer’s responsibility to install the replacement parts unless arrangements are made with the selling dealer.
  • Page 4 It is absolutely necessary to return the Warranty Validation Form, completely and accurately filled out, and notify Bandit Industries Inc., in writing within ten (10) days from the date of purchase to validate this warranty. If Warranty Validation Form is not on file, all Warranty Consideration is NULL AND VOID.
  • Page 5 Petro-Canada Hydrex XV 1-888-284-4572 (Phone numbers for outside the continental U.S. can be supplied from your phone directory or local Bandit dealer.) In order to process any warranty claims, it is the owner’s responsibility to report the claims promptly to the Manufacturer, or our authorized dealer from whom the equipment was purchased.

  • Page 6: Serial Number Locations

    MODEL 3400T SERIAL NUMBER LOCATIONS TYPICAL GRINDER SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS NOTE: The engine information is located on the 1. Work Order Number . Serial Number engine block. The clutch information is located on the clutch plate (if equipped).

  • Page 7: Safety Procedures

    You may obtain additional copies of this unit is running. They must be attentive and prepared manual from your Bandit Dealer. to activate the devices. Before operating machine, you must have all potential DANGER operators;...
  • Page 8 DANGER Most of the nuts used on the Bandit Grinder are self locking. After a nut or bolt has been removed five Before attempting any type of maintenance disengage clutch, turn off engine, wait for the cutter times, it should be replaced to insure proper tightness.
  • Page 9 MODEL 3400T SAFETY PROCEDURES SAFETY PROCEDURES DANGER NOTICE Never grind any materials that might contain wires, Do not attempt to start the engine or engage the engine PTO (power-take-off) system on this machine stones, nails, or other metal objects which may damage the teeth and become dangerous projectiles.
  • Page 10 MODEL 3400T SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH UNDERCARRIAGE TRACK Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the track machine on an ascending or descending slope of more than 25° or 46% or a side slope of more than 17°...

  • Page 11: Equipment Specifications

    MODEL 3400T EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS Approximate Dimensions & Weights (Dimensions & weights will vary depending on optional equipment) Approx. Weight: 9800 to 11,000 Lbs. (4445 to 4990 kg) (Approximate weights depending on engine and equipment options.) Overall Dimension: Height: 77” (2.0 m), Length: 174”...
  • Page 12 MODEL 3400T DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 12,19,23 1,15 14,18 1,15 2,5,11,12,16,20, 22,25,27,28,29 Bandit Copyright 1/07 PAGE 1...
  • Page 13 Wear Eye & Personal Protection... SPW-11 Do Not Leave Unit Parked On A Slope... Bandit Model 3400T Vinyl Decals Note: Some decals are for optional equipment. Decal Locations may vary, these are general locations. If any decals become damaged , replace immediately.

  • Page 14: Decals

    DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below: 1) You should use soap and water to keep your decals clean.
  • Page 15 MODEL 3400T CONTROLS Basic Location of Controls and Adjustments LOCATION SHOWN Engine Throttle Adjuster Hydraulic Control Valve Grinder Teeth Upper Frame Lock Pin Hole Tachometer, Hour Meter Switch For Rotating Warning Light (If Equipped) Switch For Flood Lights (If Equipped)

  • Page 16: Controls

    MODEL 3400T CONTROLS CONTROLS Basic Location of Controls and Adjustments LOCATION SHOWN Creep 9. Batteries Cutter Speed 10. Right Track / Swing Control Cutter Depth 11. Throttle Cutter Wheel 1. Power Blade 13. Left Track / Cutter Wheel Lift Control Travel Mode 1.
  • Page 17 MODEL 3400T CONTROLS CONTROL OPERATING PROCEDURES 1. Creep: If the travel mode is in creep, this switch will allow you to move the machine closer or further to the stump, while the machine is cutting the stump. 2. Cutter Speed: Turn the knob clockwise to increase cutter wheel speed and counter-clockwise to decrease cutter wheel speed.
  • Page 18 R.P.M.’s. To decrease you would push in the knob or turn the handle the opposite way. “Bandit” Lever Lock Cable Throttle System (if equipped): The Bandit throttle system has (2) positions, HIGH and LOW. Engine R.P.M. is controlled by moving the lever from one position to the other.

  • Page 19: Machine Operation

    MODEL 3400T MACHINE OPERATION MACHINE OPERATION • Check all fluids before starting the machine. • Make sure to go through the daily start-up and maintenance procedures before operating the machine. See pages  - . • Drive belts (if equipped) must be disengaged before starting.
  • Page 20 MODEL 3400T MACHINE OPERATION MACHINE OPERATION (cont.) DO NOT ENGAGE OR DISENGAGE DRIVE BELTS Turn off engine. AT A HIGH ENGINE SPEED. Damage to belts and machine will occur. Allow cutter wheel to come to a complete stop before inspecting.

  • Page 21: Transportation Procedures

    MODEL 3400T TRANSPORTATION PROCEDURES Transportation Procedures WARNING BEFORE TRANSPORTING THE MACHINE INSPECT AND CONFIRM THE FOLLOWING STEPS: The trailer has a cargo weight rating capacity for the weight of the stump grinder. The combined weight of the trailer and the stump grinder can not exceed the load capacity of the tires, axles, hitch coupler system or the GVWR (Gross Vehicle Weight Rating) of the trailer.
  • Page 22 MODEL 3400T TRANSPORTATION PROCEDURES Loading & Unloading WARNING BEFORE LOADING OR UNLOADING THE MACHINE INSPECT AND CONFIRM THE FOLLOWING STEPS: When loading or unloading the self-propelled stump grinder on the trailer, use care and caution. The maneuvering of the equipment must be slow, smooth, and intentional, not fast and jerky.
  • Page 23 Failure to properly break-in your engine will result in poor bearing and piston ring surfaces. NOTICE The Bandit has only been run for a short time to test proper hydraulic pressures, possible leaks, etc. The fuel tank will be empty. Fuel is provided through a small auxiliary tank for testing. This immensely helps maintain safety in our manufacturing facility and while shipping.
  • Page 24 MODEL 3400T MAINTENANCE SECTION DAILY START UP & MAINTENANCE cont. 7) Check cutter teeth bolts: 14) Check radiator, debris screen: All cutter teeth bolts must be factory approved. Thoroughly clean radiator fins at least once a day and Bolts must be replaced after a maximum of 4-5 twice in excessive condition.
  • Page 25 3) L u br ic ate “Ban d it ” l ev er t h ro t t l e cab le (i f e qu ip pe d ): If the machine is equipped with a “Bandit” lever throttle system, lubricate inner throttle cable and cable ends with a cable lube or SAE 10W/0 oil.
  • Page 26 MODEL 3400T MAINTENANCE SECTION DAILY START UP & MAINTENANCE CHECK LIST Each day before starting your machine these checks must be made: O.K. Repaired Check the safety decals and engine gauges, replace if damaged. Check, maintain, and service all safety equipment for proper operation: Check entire machine for loose nuts, bolts, and components.
  • Page 27 Check torque on the cutter wheel to hydrostatic motor bolts after the first 20 hours and 100 hours thereafter. Use a criss-cross pattern when tightening. Lubricate “Bandit” lever throttle cable (if equipped). Check hydraulic pressure. Set to specified PSI (bar).

  • Page 28: Maintenance

    Use only factory approved bolts and hardware. PAINT CARE To help keep up the appearance of your Bandit Equipment and reduce the possibility of surface rust follow these steps: 1) The machine should be washed on a regular basis with a non-abrasive mild detergent and then rinsed thoroughly.
  • Page 29 MODEL 3400T MAINTENANCE SECTION CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE Cylinder Lug Pins 1 to 2 shots of grease - wipe off excess Upper Frame Pivot Bushings 1 to 2 shots of grease - wipe off excess Bottom Pivot Bushings...
  • Page 30 MODEL 3400T MAINTENANCE SECTION TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine will not start. 1. Loose ground cable. 1. Clean and tighten. (See Engine MFG. . Loose hot cable. . Clean and tighten. manual for further . Dead battery. . Recharge or replace.

  • Page 31: Hydraulic Section

    MODEL 3400T HYDRAULIC SECTION HYDRAULIC SECTION WARNING DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death. If injured, seek emergency medical help. Immediate surgery is required to remove oil. DO NOT use fingers or skin to check for leaks. Lower load or relieve hydraulic pressure before loosening fittings.
  • Page 32 Choose a fluid that has test results in these areas for best results. Based on the varying temperatures of the area where Bandit equipment is used, and the high demand and loads placed on this equipment, Bandit has filled each hydraulic system with Petro-Canada’s Hydrex XV All Season Hydraulic Fluid for maximum protection and performance.
  • Page 33 “milky”. recheck all hydraulic fittings for tightness and leaks. • If the Bandit’s hydraulic system is kept clean and • Avoid hydraulic pump cavitation. Low oil levels or the hydraulic pressures are not increased beyond the specified PSI (bar), the maximum use and life cold start-ups will cause the hydraulic pump to cavitate.
  • Page 34 MODEL 3400T HYDRAULIC SECTION The relief valve is typically located internally in the valve bank. Do not adjust the relief valves above the specified psi (bar). The relief valve system is a simple spring tension design but small pieces of debris can stick the valve partially open which weakens the hydraulic power.
  • Page 35 MODEL 3400T HYDRAULIC SECTION Valve Bank Track Two Speed Valve High Pressure Filter Hydrostatic Pump Auxiliary Pump Bandit Copyright 1/07 PAGE ...
  • Page 36 MODEL 3400T HYDRAULIC SECTION Hydrostatic Motor For Cutterwheel “T” Port: motor flush out “B” Port “A” Port “F” Port: motor flush in Swing Cylinder Counter Balance Super Sweep Valve Accumulator For Cutterwheel Motor Priority Flow Regulator Manifold For Cutterwheel Motor...
  • Page 37 MODEL 3400T HYDRAULIC SECTION TROUBLE SHOOTING BEFORE ATTEMPTING ANY TYPE OF MAINTENANCE DISENGAGE CLUTCH, TURN OFF ENGINE, WAIT FOR THE CUTTER WHEEL TO COME TO A COMPLETE STOP, INSTALL THE CUTTER WHEEL LOCK PIN, DISCONNECT BATTERY, AND MAKE SURE THE IGNITION KEY IS IN YOUR POSSESSION.
  • Page 38 Checking for 1. Do not attempt to check your hydraulic pump without first consulting your defective pump local dealer or Bandit Industries. Checking for 1. If everything checks out as correct, it may be time to check the defective motor hydraulic motor.
  • Page 39 MODEL 3400T HYDRAULIC SECTION HYDRAULIC SCHEMATIC SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER. Bandit Copyright 1/07 PAGE 9...

  • Page 40: Cutter Wheel Section

    There are forty-eight (8) teeth to a complete set on a A locking pin is provided to hold the cutter wheel model 3400T. Two (2) straight teeth, twenty-three (23) in position during tooth removal and reinstallation. left 45° teeth, and twenty-three (23) right 45° teeth.

  • Page 41: Lubrication & Coolant

    Wipe off excess grease. Excessive grease will attract dirt. 10) “Bandit” Lever Throttle Cable (if equipped): If the machine is equipped with a “Bandit” lever throttle system, lubricate inner throttle cable and cable ends with a cable lube or SAE 10W/30 type oil every month.
  • Page 42 MODEL 3400T ELECTRICAL SECTION ELECTRICAL SCHEMATIC CAT 140 Hp SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER. Bandit Copyright 1/07 PAGE ...

  • Page 43: Replacement Parts Section

    Some of the components shown in this section are for optional equipment and may not apply to every machine. Bandit Industries Inc. reserves the right to make changes in models, size, design, installations and applications on any part without notification.
  • Page 44 MODEL 3400T UPPER FRAME COMPONENTS Bandit NOTE: Parts may not be exactly as shown. Copyright 1/07 PAGE ...

  • Page 45: Upper Frame Components

    MODEL 3400T UPPER FRAME COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-4907-44 Cutter Head Lock Pin 994-200004 Upper Frame Hydraulic Motor Guard 99-0000 Cutter Wheel Guard 994-300021 Upper Frame Hydrostatic Motor Access Cover 994-200003 Upper Frame Assembly 900-191-8 Split Bushing 994-200013 Upper frame Cylinder Pin 900-4910-61 3/8”-16NC x 3 1/2”...
  • Page 46 MODEL 3400T CUTTER WHEEL COMPONENTS Bandit NOTE: Parts may not be exactly as shown. Copyright 1/07 PAGE 6...

  • Page 47: Cutterwheel Components

    MODEL 3400T CUTTER WHEEL COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-91-88 M0 - . Bolt - Cutter Wheel To Hydrostatic Motor 900-4912-90 M30 Lock Washer 99-10001 Cutter Wheel Assembly 900-9-8 Hydrostatic Motor 900-4912-91 M12 Lock Washer 900-4912-89 M12 - 1.75 Bolt - Hydrostatic Motor To Upper Frame 7 a.
  • Page 48 MODEL 3400T FRAME COMPONENTS Bandit NOTE: Parts may not be exactly as shown. Copyright 1/07 PAGE 8...

  • Page 49: Frame Components

    MODEL 3400T FRAME COMPONENTS LOCATION PART NUMBER DESCRIPTION 99-00116 Front Inspection Cover 99-0011 Top Inspection Cover 900-2907-52 Back-Up Beeper See Page  Remote Control Antenna 900-91-97 Split Bushing 900-9-07 Swing Cylinder Pin 7 a. Right & Left Track Assembly (Set)

  • Page 50: Chip Pan Components

    MODEL 3400T CHIP PAN COMPONENTS LOCATION PART NUMBER DESCRIPTION 99-000 Rear Chip Pan 99-0008 Curtain Mount 99-0017 Chip Curtain 99-00177 Chip Pan Support 99-0009 Chip Pan Support NOTE: Nuts, bolts, washers, and all other components can be ordered by physical description.

  • Page 51: Roll Bar Components

    MODEL 3400T ROLL BAR COMPONENTS LOCATION PART NUMBER DESCRIPTION 1 a. 99-000 Roll Bar Assembly - CAT 10 Hp 99-0001 Roll Bar Assembly - John Deere 00 Hp  a. 900-907-9 Flood Light 900-910-6 Flood Light Switch (Not Shown) 900-909-81...

  • Page 52: Grading Blade Components

    MODEL 3400T GRADING BLADE COMPONENTS LOCATION PART NUMBER DESCRIPTION 99-00069 Wear Bar - Grading Blade 99-100019 Grading Blade Assembly 900-1909-6 Split Bushing 900-1909-6 Split Bushing 996-100069 Mounting Pin 996-100067 Grading Blade Arm 996-10019 Mounting Pin 900-1909-6 Split Bushing 996-10018 Grading Blade Cylinder Pin...

  • Page 53: Remote Control Components

    MODEL 3400T REMOTE CONTROL COMPONENTS LOCATION PART NUMBER DESCRIPTION 1 a. 900-2913-55ANT Antenna Kit - Antenna, Nut, Gasket, and Cable 900-909-8 Antenna Whip And Nut Only 900-2913-55REC Receiver Circuit Board Box 900-2913-55TX Radio Remote Control With Throttle Control & Blade  a.
  • Page 54 MODEL 3400T HYDRAULIC COMPONENTS Bandit NOTE: Parts may not be exactly as shown. Copyright 1/07 PAGE ...

  • Page 55: Hydraulic Components

    MODEL 3400T HYDRAULIC COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3936-00 Auxiliary Pump 900-9-1 Hydrostatic Pump - Cat/John Deere Engines 900-9-89 High Pressure Filter 900-9-0 Oil Cooler 900-98- Grading Blade Cylinder Track Motor 7 a. 900-3927-37 Valve Bank Without Blade 900-3929-01 Valve Bank With Blade 8 a.

  • Page 56: Service Record

    MODEL 3400T SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 1/07 PAGE 6...

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