Bandit 2290 Operating & Parts Manual
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Bandit 2290 Operating & Parts Manual

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OPERATING & PARTS MANUAL
MODEL 2290
MODEL 2290
Model No: __________________________
Serial No: __________________________
DEALER:
Name: _____________________________
Address: ___________________________
City/State: __________________________
Phone No: __________________________
Delivery Date: _______________________
Engine Make: _______________________
Serial No: __________________________
Clutch Make: ________________________
Model: ___________ S/N _____________
Copyright 8/19
ATTENTION:
Depending on what replacement parts you are ordering, we will need the following information:
CHIPPER COMPONENTS
ENGINE COMPONENTS
CLUTCH COMPONENTS
Serial Number
Brand
Brand
Model Number of Chipper
Engine Serial Number
Clutch Serial Number
Engine Model Number
Clutch Model Number
MANUFACTURED BY BANDIT INDUSTRIES, INC
PHONE:
989
561-2270
(
)
PHONE:
800
952-0178 IN USA
(
)
FAX:
989
561-2273 ~ SALES DEPT.
(
)
FAX:
989
561-2962 ~ PARTS/SERVICE
(
)
WEBSITE:
www.banditchippers.com
6750 Millbrook Rd. • Remus, MI 49340 • 1-989-561-2270

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Summary of Contents for Bandit 2290

  • Page 1 Serial Number Brand Brand Model Number of Chipper Engine Serial Number Clutch Serial Number Engine Model Number Clutch Model Number MANUFACTURED BY BANDIT INDUSTRIES, INC PHONE: 561-2270 PHONE: 952-0178 IN USA FAX: 561-2273 ~ SALES DEPT. FAX: 561-2962 ~ PARTS/SERVICE WEBSITE: www.banditchippers.com...
  • Page 2 CALIFORNIA PROPOSITION 65 WARNING ADVERTENCIA Breathing diesel engine Respirar gases de escape de exhaust exposes you to motores diesel expone chemicals known to the quÍmicos conocidos por el estado State of California to cause de California como causales de cancer and birth defects or cáncer y defectos congénitos u other reproductive harm.
  • Page 3 11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc. 12. _____ Customer has received, been advised, and understands the manuals, and the Safety/Service video supplied with the chipper.
  • Page 4 Copyright 2-17 FORM #Q-111 Copyright 2/17 FORM #WV-117 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270...

  • Page 5: Table Of Contents

    MODEL 2290 TABLE OF CONTENTS TABLE OF CONTENTS PAGE INTRODUCTION & WARRANTY ............2 SERIAL NUMBER LOCATIONS ............6 SAFETY PROCEDURES ................ 8 EQUIPMENT SPECIFICATIONS ............14 DECALS ....................15 CONTROLS ..................... 27 TRANSPORTATION PROCEDURES ............ 38 MAINTENANCE ..................41 HYDRAULICS ..................

  • Page 6: Introduction & Warranty

    NOTICE The producer of this Bandit product reserves the right to make any modifi cations or revisions to the design or specifi cations of its machine without advance notice. The producer also reserves the right to change machine and part prices as needed without advance notice.

  • Page 8: Serial Number Locations

    MODEL 2290 SERIAL NUMBER LOCATIONS TYPICAL MACHINE SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS NOTICE The engine information is located on the engine 1. Engine frame (Drive Side) block. The clutch information is located on the 2. W/O # on top behind hitch clutch plate (if equipped).
  • Page 9 MODEL 2290 SERIAL NUMBER LOCATIONS TYPICAL MACHINE SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS NOTICE The engine information is located on the engine 1. Engine frame (Drive Side) block. The clutch information is located on the 2. W/O # on top of frame beside radiator clutch plate (if equipped).

  • Page 10: Safety Procedures

    Make sure the machine is in excellent machine. You may obtain additional copies of this condition, and all the guards are in place, tight and manual from your Bandit Dealer. secure. Before operating machine, you must have all Wear all personal protection equipment and follow potential operators;...
  • Page 11 NOTICE use your bare hands. Allow system to cool down to ambient temperature before opening any coolant or The Bandit has only been run for a short time to hydraulic oil system. test proper hydraulic pressures, possible leaks, etc. In cold weather situations let your hydraulic The fuel tank will be empty.
  • Page 12 Bandit Industries Inc. may be needed to ensure proper and prompt starting. Never use jumper cables in a confi ned or WARNING unventilated area.
  • Page 13 MODEL 2290 SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER Before opening or closing the feedwheel trap If the chipper is properly maintained and operated door: disengage clutch, turn off engine, wait for the correctly, the chipper should not plug. In the unlikely...
  • Page 14 If needed, contact your nearest are fully retracted and secured to the transport dealer or Bandit Industries for the knife babbitt position. MSDS. WARNING DANGER...
  • Page 15 MODEL 2290 SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the machine on an ascending or descending slope of more than 25° or 46% or a side slope of more than 17°...

  • Page 16: Equipment Specifications

    MODEL 2290 EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS Approximate Dimensions & Weights (Dimensions & weights will vary depending on optional equipment) Model 2290 Trailer Height: 157” (3.99 m) Length: 360” (9.14 m) Width: 127” (3.23 m) Weight: 21,000 - 26,000 lbs. (9,525 - 11,793 kg) Fuel Tank Capacity: 130 gal.

  • Page 17: Decals

    MODEL 2290 DECALS DECALS DANGER LOCKOUT ALL ENERGY SOURCES BEFORE SERVICING OR REMOVING GUARDS OR HOODS! 1. Shut off engine/motor. Key in possession. 2. Disengage pto/clutch. 3. Wait for cutter disc/drum to come to a COMPLETE STOP (takes at least several minutes).
  • Page 18 MODEL 2290 DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 3,17,20,26,40,45,48 49,52,54,55,59,61 1,6,7,11,19,21 10,14,17,18,25,27,39,50,53,57 1,2,3,13,28,30,34,38,44 1,4,5,12,15,16 34,36,37,60,62,64 22,31,40,44 21,29,50 6,10,32,43,45,47 1,22,23,24,33,42 Bandit Copyright 8/19...
  • Page 19 MODEL 2290 DECALS DECAL LOCATIONS Modifications and/or additions of decals to this list will happen. Consult chipper dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION SPD-02 Moving Parts... SPD-03 Lock out all Energy... SPD-04 Flying Discharge Material...
  • Page 20 MODEL 2290 DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 3,17,20,26,40,45,48 49,52,54,55,59,61 1,6,7,11,19,21 10,14,17,18,25,27,39,50,53,57 1,2,3,13,28,30,34,38,44 1,4,5,12,15,16 34,36,37,60,62,64 22,31,40,44 21,29,50 6,10,32,43,45,47 1,22,23,24,33,42 Bandit Copyright 8/19...
  • Page 21 Hydraulic Cooler Relay 900-8901-14 Basic Safety Decal Kit (Options may require additional decals) 900-8900-55 Bandit Model 2290 Logo Decal Kit Some decals are for optional equipment. Decal locations may vary, these are general NOTICE locations. If any decals become damaged, replace immediately.
  • Page 22 MODEL 2290 DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 17,18,19 24,34,51 9,22,23,30,36,41 1,4,6,8,10,11,13,17,19,33 1,17,28,53,56 7,18,19,29,50 5,13,14,17,41,48 1,4,6,8,10,11,13,19,33 52,53,54,55,56,57,59 17,18,19 2,43,44,47,49 20,21,31,33,37,50 Bandit Copyright 8/19...
  • Page 23 MODEL 2290 DECALS DECAL LOCATIONS Modifications and/or additions of decals to this list will happen. Consult chipper dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION SPD-02 Moving Parts... SPD-03 Lock out all Energy... SPD-04 Flying Discharge Material...
  • Page 24 MODEL 2290 DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 17,18,19 24,34,51 9,22,23,30,36,41 1,4,6,8,10,11,13,17,19,33 1,17,28,53,56 7,18,19,29,50 5,13,14,17,41,48 1,4,6,8,10,11,13,19,33 52,53,54,55,56,57,59 17,18,19 2,43,44,47,49 20,21,31,33,37,50 Bandit Copyright 8/19...
  • Page 25 Tether 900-8901-14 Basic Safety Decal Kit (Options may require additional decals) 900-8901-56 Bandit Model 2290T Logo Decal Kit Some decals are for optional equipment. Decal locations may vary, these are general NOTICE locations. If any decals become damaged, replace immediately.
  • Page 26 DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below.
  • Page 27 MODEL 2290 DECALS Bandit Copyright 8/19...
  • Page 28 MODEL 2290 DECALS Bandit Copyright 8/19...
  • Page 29 4. If the limb or log does not feed, it may need feedwheels in the forward direction. repositioned. To reposition, read the following 2. Fee the machine with a mechanical log loader. steps: 3. Feed large, or butt end, of the branch or log into A. Reverse the feedwheels, reposition the infeed hopper first. Never feed this machine the limb or log, and feed again. by hand. B. The log may need to be removed from the machine to a safe work area and trimmed before attempting to feed again if it still will not feed. Bandit Copyright 12/20 INSERT...
  • Page 30 SHUT DOWN 1. Stop feeding material. 7. Shut the engine off. 2. Allow the machine to clear out any remaining 8. Remove the key, and make sure it stays in your material. possession. 3. Make sure the top feedwheel is in the lowered 9. Allow the machine to cool down position. 10. Remove all debris, wood chips, sawdust, leaves, 4. Throttle the machine down. etc. from the machine. 5. Disengage the clutch. 11. If transporting the machine, follow the transport 6. Wait for the chipper drum or disc to come to a procedures. complete stop. Bandit Copyright 12/20 INSERT...
  • Page 31 MODEL 2290 CONTROLS MACHINE ORIENTATION REFERENCE D I S D I A S I D I V E S I D I N F D I S D I A S I D I V E S I D I N F...
  • Page 32 MODEL 2290 CONTROLS CONTROL OPERATING PROCEDURES REFER TO ELECTRONIC OPERATORS MANUAL Track Radio Remote Control Trailer Radio Remote Control Tether Control Bandit Copyright 8/19...
  • Page 33 MODEL 2290 CONTROLS STARTING THE MACHINE Follow the daily start-up and maintenance check list before starting the machine. Before starting the engine make sure that the clutch is not engaged. Turn the battery disconnect switch to the on position. Make sure the engine kill switch is not depressed.
  • Page 34 Fuses Ignition Switch Data Link 12V Power Outlet BATTERY BOX MAIN CIRCUIT BREAKER ( MODEL 2290 Track ) Battery Disconnect Switch Power 12V Fuse 30 amp Hood Light 12V Fuse 15 amp Main Circuit Breaker Tripped Tether Receptacle Push to Reset...
  • Page 35 MODEL 2290 CONTROLS DRUM HOUSING AIR VENTS Knob Sliding Air Vent Vent Cover There are two air vents on each side of the drum housing of your machine. The air vents can be opened or closed to adjust your chip throwing to your particular application. The chip throwing distance has many variables for example: type of material chipping, size of material chipping, the machine engine size, if machine is equipped with autofeed or not, etc.

  • Page 36: Controls

    MODEL 2290 CONTROLS CONTROLS Top Feedwheel Bottom Feedwheel Feedwheel Flow Control Valves Feedwheel Flow Control Valves: Do not leave the flow controls partially open for long periods of time. This will cause excessive heat to the hydraulic system! Excessive heat will cause low feedwheel power and premature failure of all hydraulic components.
  • Page 37 MODEL 2290 CONTROLS CONTROLS Front Stabilizer Control Front Stabilizer Control Valve: NOTE: Remove the lock pin BEFORE operating this function. The front stabilizer control valve operates both front stabilizer cylinders. To raise the front of the machine, push the control handle away from you, towards the machine. To lower the front of the machine, pull the control handle towards you, away from the machine.
  • Page 38 Emergency Stop 12V Power Outlet Horn Display Ignition Switch Fuses Climate Controls BATTERY BOX MAIN CIRCUIT BREAKER ( MODEL 2290 Trailer & Track ) Located on end of battery box Battery Disconnect Switch Tether Receptacle Hydraulic Cooler Relays 25 amp NOTICE Control panels may not be exactly as shown.
  • Page 39 MODEL 2290 CONTROLS JOYSTICK CONTROLS Left Joystick Right Joystick RIGHT JOYSTICK LEFT JOYSTICK MAIN BOOM JIB BOOM DOWN FLIPPER FLIPPER FEED LEFT REVERSE FEED FORWARD GRAPPLE FLIPPER FLIPPER DOWN RIGHT YOKE YOKE GRAPPLE DOWN LOADER LOADER GRAPPLE GRAPPLE CLOSE OPEN...
  • Page 40 MODEL 2290 CONTROLS YOKE LOCK Yoke Lock Switch Yoke Lock DANGER Before attempting any type of maintenance disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 41 MODEL 2290 CONTROLS CHIPPER HOOD ENGINE DISABLE SWITCH OPERATION This chipper hood engine disable switch is installed for safety purposes. It is designed to shut down the engine if the hood pin is not properly in place holding the chipper hood in the closed position. The system must be correctly maintained and operative at all times.

  • Page 42: Transportation Procedures

    MODEL 2290 TRANSPORTATION PROCEDURES TRANSPORTATION PROCEDURES WARNING BEFORE TRANSPORTING THE MACHINE THE FOLLOWING MUST BE COMPLETED. 1. Idle engine, disengage clutch. 2. Make sure the feedwheel is in the lowered position. 3. Lower the discharge into the transport position, setting on top of the discharge chute support.
  • Page 43 MODEL 2290 TRANSPORTATION PROCEDURES LOADER TRANSPORTATION PROCEDURES Figure 1 WARNING IF EQUIPPED WITH LOADER OPTION, BEFORE TRANSPORTING THE MACHINE THE FOLLOWING MUST BE COMPLETED ALONG WITH THE MACHINE TRANSPORTATION PROCEDURES. 1. Idle engine, disengage clutch, and install clutch lock if equipped.
  • Page 44 MODEL 2290 TRANSPORTATION PROCEDURES LOADING & UNLOADING SELF-PROPELLED MACHINES WARNING BEFORE ATTEMPTING TO USE A TRAILER FOR TRANSPORT, MAKE SURE THE TRAILER TOWING VEHICLE IS APPROPRIATE FOR THE TASK. 1. The trailer has a cargo weight rating capacity for the weight of the machine. The combined weight of the trailer and the machine can not exceed the load capacity of the tires, axles, hitch coupler system or the GVWR (Gross Vehicle Weight Rating) of the trailer.
  • Page 45 MODEL 2290 MAINTENANCE MACHINE ORIENTATION REFERENCE D I S D I A S I D I V E S I D I N F D I S D I A S I D I V E S I D I N F...
  • Page 46 Failure to properly break-in your engine may result in poor bearing and piston ring surfaces. NOTICE The Bandit has only been run for a short time to test proper hydraulic pressures, possible leaks, etc. The fuel tank will be empty. Fuel is provided through a small auxiliary tank for testing. This immensely helps maintain safety in our manufacturing facility and while shipping.
  • Page 47 MODEL 2290 MAINTENANCE DAILY START UP & MAINTENANCE (cont.) 8. Check chipper drum to turn: 14. Check drive chain tension: Very carefully, manually with a pry bar or wood Check tension on all chain drives and tighten as bar, turn the chipper drum a full revolution. This necessary.
  • Page 48 27. Check clutch: 41. Remember to check EVERYTHING on the Check for proper lubrication, and engagement checklist. tension adjustment, frequently adjust and lubricate per PTO clutch manufacturer’s manual. Bandit Industries, Inc. does not warranty clutch failures. Bandit Copyright 8/19...
  • Page 49 MODEL 2290 MAINTENANCE WEEKLY MAINTENANCE 1. Check anvil clearance, tightness, and wear: 4. Check fluid level in pump bearing block(s): Measure the anvil clearance. The clearance should Keep the fluid level in the pump bearing block(s) full, be .120” (3.0 mm) from highest knife. Check the use an 80W/90 type gear lube.
  • Page 50 MODEL 2290 MAINTENANCE 6 MONTH MAINTENANCE 1. Pump bearing block(s): 3. Infeed conveyor gear box: Pack the female spines of the bearing block(s) every Change gear lube after first 50 hours and 100 hours, 6 months or every 1000 hours with an EP-2 Lithium then every 6 months or every 1000 hours afterwards.
  • Page 51 MODEL 2290 MAINTENANCE BOLT TORQUE CHART (THESE TORQUES ARE BASED ON DRY, CLEAN THREADS) DESCRIPTION BOLT SIZE TORQUE (FT.-LBS.) TORQUE (Nm) Chipper Bearing Bolts 1” - 8 NC Drum Bearing Housing Bolts 1” - 8 NC Chipper Drum Bolt-On Hub 7/8”...
  • Page 52 MODEL 2290 MAINTENANCE DAILY START UP & MAINTENANCE CHECK LIST Each day before starting your machine these checks must be made: OK REPAIRED 1. Check the safety decals and engine gauges, replace if damaged. 2. Check, maintain, and service all safety equipment for proper operation: engine disable plug, hood pin, spring lock for hood pin (disc chippers only), etc.
  • Page 53 MODEL 2290 MAINTENANCE WEEKLY CHECK LIST Every week these checks must be made: OK REPAIRED 1. Check anvil clearance, tightness, and wear. 2. Check alternator and fan belts on engine, adjust or replace. 3. Check and retighten wheel lug nuts (if equipped).

  • Page 54: Maintenance

    MAINTENANCE ITEM WHAT TO CHECK RESULTS 1. Sharp knives - Bandit approved 1. Proper sharpening procedures new knives or professionally will pay dividends! Maintaining...
  • Page 55 MODEL 2290 MAINTENANCE TOP 10 CHIPPER MAINTENANCE ITEMS cont. MAINTENANCE ITEM WHAT TO CHECK RESULTS 1. Clean the radiator with compressed 1. Not following these maintenance air and/or pressurized water (soap items will cause overheating, 6. Engine may also be needed) to clean the...
  • Page 56 MODEL 2290 MAINTENANCE LUBRICATION CHART CHECK # DESCRIPTION DAY WEEK MONTH PROCEDURE 1 Drum Bearings 16 pumps - wipe off excess 2 Feedwheel Bearings 1 shot of grease - wipe off excess 3 Infeed Conveyor Bearings 1 shot of grease - wipe off excess...
  • Page 57 MODEL 2290 MAINTENANCE LUBRICATION CHART Use as a reference only, locations may vary depending on options or component manufacturer. NOTICE Lubrication point instructions are described on the machine, in the Maintenance Section of this manual or component manufacturer’s manual. Bandit...
  • Page 58 MODEL 2290 MAINTENANCE LUBRICATION CHART - 2290 TRACK CHECK # DESCRIPTION DAY WEEK MONTH PROCEDURE 1 Drum Bearings 16 pumps - wipe off excess 2 Feedwheel Bearings 2 - 3 shots of grease - wipe off excess 3 Infeed Conveyor Bearings...
  • Page 59 MODEL 2290 MAINTENANCE LUBRICATION CHART Use as a reference only, locations may vary depending on options or component manufacturer. NOTICE Lubrication point instructions are described on the machine, in the Maintenance Section of this manual or component manufacturer’s manual. Bandit...
  • Page 60 Knife Saver will increase the life span of chipper (SEE TORQUE CHART). knives if used during the recommended times. Each knife installed in every new machine at Bandit has the Knife Saver used on it before leaving the factory. The Knife Saver can be purchased from your local Bandit dealer.
  • Page 61 KNIFE SHARPENING Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fi ts and performs the best to the standards of excellence that is expected from the Bandit chipper.
  • Page 62 KNIFE CHANGING PROCEDURE Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fi ts and performs the best to the standards of excellence that is expected from the Bandit chipper.
  • Page 63 Refer to the Material Safety Data Sheet (MSDS) for information pertaining to the knife babbitt material including the health hazard information, fi rst aid procedures, special handling procedures, disposal procedures, etc. If needed, contact your nearest dealer or Bandit Industries for the knife babbitt MSDS. KNIFE BABBITTING PROCEDURES 1.
  • Page 64 MODEL 2290 MAINTENANCE BABBITT KNIFE & HOLDERS INSTALLATION DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 65 MODEL 2290 MAINTENANCE BABBITT KNIFE & HOLDERS INSTALLATION Figure 1 Clean all the threaded holes if the knife holder is removed or replaced. Figure 2 If replacing the counter knife, apply Loctite 243 to the socket head cap screws and torque to 15 ft.-lbs.
  • Page 66 MODEL 2290 MAINTENANCE ANVIL ADJUSTMENT Drum Head Knife Anvil To Knife Gauge Anvil Anvil Bolts Anvil Adjuster Torque To Bolts Specs Anvil Puller Block View looking through the View looking up underneath feedwheels at the throat area drum head and base area...
  • Page 67 2. In order to check the clearance one person will need to climb into the infeed hopper. Use a feeler gauge or the anvil to knife gauge supplied by Bandit to check the clearance of the first knife to the anvil.
  • Page 68 MODEL 2290 MAINTENANCE OPTIONAL STICK BREAKER ASSEMBLY DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a c omplete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/ drum lock pin, and disconnect the battery.
  • Page 69 MODEL 2290 MAINTENANCE OPTIONAL STICK BREAKER ASSEMBLY DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 70 MODEL 2290 MAINTENANCE CHIPPER BELT TENSION DANGER WARNING Before attempting any type of maintenance, If belts are not properly adjusted belts will slip, disengage clutch, wait for the disc/drum to come to a glaze over, and be ruined. THIS FAILURE IS NOT...
  • Page 71 MODEL 2290 MAINTENANCE CHIPPER BELT TENSION Chipper Sheave FIGURE 1 Check Sheave Alignment Engine Mounting Bolts With a Straight Edge or String Engine Sheave Engine Sheave Mounting Bolts Positioning Jam Nuts Mounting Bolts Adjuster Bolt Adjuster Bolt BELT TENSION GAUGES...
  • Page 72 MODEL 2290 MAINTENANCE INFEED MAINTENANCE DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 73 MODEL 2290 MAINTENANCE INFEED MAINTENANCE Figure 2 NOTICE There is one conveyor bearing adjuster on each side of the conveyor of your machine. The bearing adjuster must be adjusted equally on both sides. Count the number of threads on each side as you adjust the infeed conveyor.
  • Page 74 MODEL 2290 MAINTENANCE STANDARD DISCHARGE REMOVAL DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes then disconnect the battery.
  • Page 75 MODEL 2290 MAINTENANCE LOWER OVER THE TOP DISCHARGE FOR TRANSPORT DANGER If the discharge or hood need to be removed, always use some sort of mechanical device like an overhead hoist, loader, lift truck, etc. that is rated for lifting that component. Follow all OSHA instructions for lifting.
  • Page 76 MODEL 2290 MAINTENANCE DRUM HEAD BEARING YEARLY SERVICE DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 77 MODEL 2290 MAINTENANCE DRUM HEAD BEARING YEARLY SERVICE BEARING RELUBE PROCEDURE START Inspect grease condition for extreme wear, contamination or If the procedure is water emulsifi cation performed outside, protect the bearings from rain or snow High amount of Replace bearing...
  • Page 78 MODEL 2290 MAINTENANCE SERVICING BEARING BLOCK The female splines in the bearing block need to be packed with an EP-2 Lithium type grease every six months or every 1000 hours. To do this, unbolt the hydraulic pump from the bearing block and slide the hydraulic pump out of the bearing block.
  • Page 79 MODEL 2290 MAINTENANCE CHAIN PULLER DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 80 MODEL 2290 MAINTENANCE PROCEDURE FOR UNPLUGGING YOUR CHIPPER If your chipper is plugging, it is usually caused by allowing the engine to drop below required R.P.M.’s. This can be resolved by simply shutting the feedwheel(s) off when the engine begins to lug down. Operating the engine at speeds lower than full R.P.M.’s causes your chipper to plug.
  • Page 81 MAINTENANCE PAINT CARE To help keep up the appearance of your Bandit equipment and reduce the possibility of surface rust follow these steps: 1. The machine should be washed on a regular basis with a non-abrasive mild detergent and then rinsed thoroughly.
  • Page 82 MODEL 2290 MAINTENANCE TIRE WEAR DIAGNOSTIC CHART The wear pattern and tread life of tires Wear Pattern Cause Action involves many variables that the user has control of, but DOES NOT fall under faulty manufacture or design. • Adjust pressure to Edge •...

  • Page 83: Hydraulics

    MODEL 2290 HYDRAULICS HYDRAULICS WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fi ttings. Relieve all pressure and retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death.
  • Page 84 Choose a fl uid that has test results in these areas for best results. Based on the varying temperatures of the area where Bandit equipment is used, and the high demand and loads placed on this equipment, Bandit has fi lled each hydraulic system with Petro-Canada’s Hydrex XV All Season Hydraulic Fluid for maximum protection and performance.
  • Page 85 MODEL 2290 HYDRAULICS TYPICAL HYDRAULIC PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) Equipment Model 2290 2290T Equipment Model Loader Top Feedwheel 2300 2300 Loader Main Up 2300 PSI (bar) (158) (158)
  • Page 86 HYDRAULICS THE BANDIT HYDRAULIC SYSTEM The Bandit is equipped with a very efficient, simple • If the Bandit’s hydraulic system is kept clean and hydraulic system. Each component is capable of the hydraulic pressures are not increased beyond withstanding a specified PSI (bar) and still operate the specified PSI (bar), the maximum use and life for a very long time.
  • Page 87 MODEL 2290 HYDRAULICS HYDRAULICS WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings. Retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death.
  • Page 88 MODEL 2290 HYDRAULICS HYDRAULIC SYSTEM TROUBLE SHOOTING Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, and disconnect the battery.
  • Page 89 MODEL 2290 HYDRAULICS “A” Port Valve “B” Load Sense Relief “A” Load Sense Relief “B” Port Valve NOTE: Refer to check sheet or machine S/N when ordering parts. Bandit Copyright 8/19...

  • Page 90: Electrical

    MODEL 2290 ELECTRICAL TYPICAL ELECTRICAL WIRING DIAGRAMS 6 Wire Main Cable Color Code 6 = BROWN - N/A Red R (Brake Light) White W (Ground) 1 = WHITE - GROUND Green G (Right Turn) 2 = BLACK - RUNNING LIGHT...

  • Page 91: Replacement Parts

    Some of the components shown in this section are for optional equipment and may not apply to every machine. NOTICE Bandit Industries Inc. reserves the right to make changes in models, size, design, installations and applications on any part without notification.

  • Page 92: Infeed Hopper Components

    MODEL 2290 INFEED HOPPER COMPONENTS 2290 TRAILER INFEED 27 28 NOTICE Parts may not be exactly as shown. Bandit Copyright 8/19...
  • Page 93 MODEL 2290 INFEED HOPPER COMPONENTS 2290 TRAILER INFEED LOCATION PART NUMBER DESCRIPTION 249-2000-28 Rear Bumper Assembly 900-1906-33 Bearing 900-4902-75 Adjuster Eye Bolt 5/8” x 6” 249-2000-08 Infeed Conveyor Idler Wheel Assembly 249-3001-06 Infeed Conveyor Trap Door 259-2000-58 Infeed Conveyor Drive Wheel Assembly...
  • Page 94 MODEL 2290 INFEED HOPPER COMPONENTS 2290 TRACK INFEED 27 28 NOTICE Parts may not be exactly as shown. Bandit Copyright 8/19...
  • Page 95 MODEL 2290 INFEED HOPPER COMPONENTS 2290 TRACK INFEED LOCATION PART NUMBER DESCRIPTION 249-2000-28 Rear Bumper Assembly 900-1906-33 Bearing 900-4902-75 Adjuster Eye Bolt 5/8” x 6” 249-2000-08 Infeed Conveyor Idler Wheel Assembly 249-3001-06 Infeed Conveyor Trap Door 259-2000-58 Infeed Conveyor Drive Wheel Assembly...
  • Page 96 MODEL 2290 BASE COMPONENTS 2290 TRAILER BASE NOTICE Parts may not be exactly as shown. Bandit Copyright 8/19...

  • Page 97: Base Components

    Hinged Hood Lock Pin Hold Down Plate 249-2001-70 Chip Breaker Assembly (Top Discharge) 249-2000-60 Transition Assembly w/Clean-Out Door (Optional Over the Top Discharge) 249-3003-33 Chip Slot Cover (2290 1” Chip) 249-3005-93 Base/Divider Fill Outer Plate (Top Discharge) 249-2001-43 Top Belly Band Back Half (1” Chip) 249-2001-72...
  • Page 98 MODEL 2290 BASE COMPONENTS 2290 TRACK BASE NOTICE Parts may not be exactly as shown. Bandit Copyright 8/19...
  • Page 99 MODEL 2290 BASE COMPONENTS 2290 TRACK BASE LOCATION PART NUMBER DESCRIPTION 249-1000-95 Base Assembly 900-1921-85 Drum Bearing Kit 259-2001-06 Base/Shaft Cover Assembly See Page 101 Anvil See Page 97 Drum Head Assembly 911-1001-88 Vent Cover 900-4908-29 Vent Cover Plastic Knob...

  • Page 100: Stick Breaker Components

    MODEL 2290 STICK BREAKER COMPONENTS LOCATION PART NUMBER DESCRIPTION 249-2001-76 Stick Breaker Assembly 2. a. 249-3007-46 Upper Mount - StIck Breaker 249-3007-47 Breaker Plate Mount - Top 249-3007-43 Breaker Plate 249-2001-75 Upper Belly Band Assembly - Stick Breaker 249-3007-49 Stick Breaker Plug Upper Mount...

  • Page 101: Chipper Components

    MODEL 2290 CHIPPER COMPONENTS CHIPPER DRUM LOCATION PART NUMBER DESCRIPTION 249-1000-28 Drum Assembly 249-3007-33 Drum Shaft High HP 900-1914-34 Keyless Locking Bushing 977-301610 6” B LOC Cover Plate 938-200133 Drum End Plate Assembly 930-1001-43 Drum Knife Pocket Assembly (See Pages 98 & 99) NOTICE Parts may not be exactly as shown.

  • Page 102: Chipper Knife & Hardware

    MODEL 2290 CHIPPER KNIFE & HARDWARE BABBITT STYLE KNIFE NOTICE KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AS SHOWN. LOCATION PART NUMBER DESCRIPTION 959-3003-46 Knife Holder - Babbitt Style Knife - 5/8” Chip Size (Requires Counter Knife) 900-4914-30 3/4”-10NC x 2 1/4” SHCS Knife Holder Bolt...
  • Page 103 MODEL 2290 CHIPPER KNIFE & HARDWARE BOLT IN STYLE KNIFE NOTICE KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AS SHOWN. LOCATION PART NUMBER DESCRIPTION 938-301104 Knife Holder 900-4914-30 3/4”-10NC x 2 1/4” SHCS Knife Holder Bolt 900-9904-38 Knife 900-4901-32 5/8” Washer 900-4913-99 5/8”-11UNC x 1 1/2”...

  • Page 104: Bearing Components

    MODEL 2290 BEARING COMPONENTS DRUM BEARING LOCATION PART NUMBER DESCRIPTION 900-1913-74 Bearing Housing 2. a. 900-1911-88 Bearing Adapter - Includes Lock Washer & Lock Nut - 4-15/16” 900-1921-82 Bearing Adapter - Includes Lock Washer & Lock Nut - 5” 900-1911-86 Bearing Insert - 4-15/16”...

  • Page 105: Anvil Hardware

    MODEL 2290 ANVIL HARDWARE ANVIL T I O D I R LOCATION PART NUMBER DESCRIPTION 937-300159 Anvil Only 900-4907-91 Adjuster Eye Bolt 1/2 - 13 x 4 1/2” 900-4906-82 1/2”-13NC Hex Nut 900-4909-18 1/2” Mil Carb Flat Washer 900-4906-86 1/2” Lock Washer 900-4900-74 1/2”...

  • Page 106: Discharge Components

    MODEL 2290 DISCHARGE COMPONENTS STANDARD DISCHARGE LOCATION PART NUMBER DESCRIPTION 259-2001-10 Standard Discharge Complete 259-2002-67 Discharge Weldment Assembly 900-3926-44 Stauff Clamp 259-3006-34 Discharge Chute Top Removable Plate 900-3943-75 Discharge Tilt and Swivel Cylinder 938-1000-25 Discharge Flipper Chute Swivel Shaft 259-2000-36...
  • Page 107 MODEL 2290 DISCHARGE COMPONENTS TRACK DISCHARGE LOCATION PART NUMBER DESCRIPTION 920-2001-49 Track Discharge Assembly 920-3006-02 Discharge Top 900-3926-44 3/8” Double Stauff Clamp 920-3006-05 Discharge Chute Lower Clean-Out Door 001-3004-10 Standard Hinge 18” 259-2000-56 Flipper Discharge Chute Inner 7. a. 938-1000-25...
  • Page 108 MODEL 2290 DISCHARGE COMPONENTS OVER THE TOP DISCHARGE - OPTIONAL NOTICE Parts may not be exactly as shown. Bandit Copyright 8/19...
  • Page 109 MODEL 2290 DISCHARGE COMPONENTS OVER THE TOP DISCHARGE - OPTIONAL LOCATION PART NUMBER DESCRIPTION 249-2000-62 Folding Discharge w/Replaceable Top 249-3003-00 Upper Folding Discharge Replaceable Top 900-3928-16 Discharge Locking Cylinder 249-3003-40 Discharge Locking Cylinder Pin 900-3917-25 Stauff Clamp 1/4” Double 6. a.
  • Page 110 MODEL 2290 FRAME & ACCESSORY COMPONENTS PINTLE FRAME NOTICE NOTICE Parts may not be exactly as shown. Parts may not be exactly as shown. Bandit Copyright 8/19...

  • Page 111: Frame & Accessory Components

    MODEL 2290 FRAME & ACCESSORY COMPONENTS PINTLE FRAME LOCATION PART NUMBER DESCRIPTION 977-301530 Poly Tail Light Cover 900-2923-53 LED Tail Light 900-2909-60 LED Marker Light Red 900-2914-94 Rubber Grommet for LED Marker Light 900-2908-75 Rubber Grommet for LED Marker Light 6.
  • Page 112 MODEL 2290 FRAME & ACCESSORY COMPONENTS TRACK FRAME LOCATION PART NUMBER DESCRIPTION 249-2000-45 Track Brush Guard Assembly 914-1011-83 Track Skid Plate Door 249-3004-59 Clutch Tank Access Door 930-2003-46 Compressor Cover See Page 108 249-2002-42 Discharge Support See Page 107 Hydraulic/Electrical Cabinet 315 Cat Tracks ** Components vary with engine options, refer to check sheet or machine S/N.
  • Page 113 MODEL 2290 FRAME & ACCESSORY COMPONENTS TRACK HYDRAULIC / ELECTRICAL CABINET LOCATION PART NUMBER DESCRIPTION 249-2001-52 Hydraulic/Electric Cabinet Assembly 980-3008-66 Radio Receiver Mount 999-3000-49 Expansion Module Mounting Plate 900-4913-20 Medium Hinge w/Grease Fitting 249-3006-37 Hydraulic/Electric Cabinet Door 6. a. 900-4908-19...
  • Page 114 MODEL 2290 FRAME & ACCESSORY COMPONENTS COMPRESSOR COVER LOCATION PART NUMBER DESCRIPTION 930-2003-46 Compressor Cover Assembly 001-3004-00 Standard Hinge 4” 977-300767 Compressor Cover Door (Top) 914-1010-58 Weld On Step 900-4913-20 Medium Hinge w/Grease Fitting 6. a. 900-4908-19 T Handle Latch...

  • Page 115: Front Stabilizer Components

    MODEL 2290 FRONT STABILIZER COMPONENTS LOCATION PART NUMBER DESCRIPTION 259-2002-73 Stabilizer Top Housing (Radiator Side) 259-2000-67 Stabilizer Top Housing (Drive Side) 914-1000-38 Pin Assembly 900-3934-24 Stabilizer Cylinder 259-2002-79 Front Tongue Jack Center Tube Assembly (Drive Side) 259-2002-78 Front Tongue Jack Center Tube Assembly (Radiator Side)
  • Page 116 MODEL 2290 BATTERY BOX COMPONENTS 24 VOLT LOCATION PART NUMBER DESCRIPTION 259-1001-63 Battery Box Assembly (24V) 259-3002-35 8D Battery Box Lid 900-6907-88 8D MHD Battery 900-6907-66 Master Battery Disconnect Switch 900-2914-81 Circuit Breaker 900-2914-83 Stud Feed Through Junction Block 900-7900-10 7/8”...
  • Page 117 MODEL 2290 BATTERY BOX COMPONENTS 12 VOLT LOCATION PART NUMBER DESCRIPTION 937-2004-41 Battery Box Assembly (12V) 937-3016-40 8D Battery Box Lid 900-6907-88 8D MHD Battery 900-6907-66 Master Battery Disconnect Switch 900-2914-81 Circuit Breaker 937-3016-38 Battery Box Unused Electrical Hole Cover 900-7900-97 2 1/8”...

  • Page 118: Fuel Tank Components

    MODEL 2290 FUEL TANK COMPONENTS FUEL TANK - TRAILER LOCATION PART NUMBER DESCRIPTION 259-2000-34 Fuel Tank Complete 130 gal. (492 Liter) 900-3900-73 Bushing 3/4” - 1/2” 900-3933-66 Fuel Suction Pipe 977-304518 Fuel Cap Locking Cover 900-2928-93 Fuel Level Sending Unit - 34”...
  • Page 119 MODEL 2290 FUEL TANK COMPONENTS FUEL TANK - TRACK LOCATION PART NUMBER DESCRIPTION 249-2000-84 Fuel Tank Complete 150 gal. (568 liter) 900-3988-07 Filler Cap (Vented, lockable) 977-3045184. Fuel Cap Locking Cover 900-2921-37 Fuel Level Sending Unit 54” 900-2926-46 Spiral Gauge 49”...

  • Page 120: Hydraulic Tank Components

    MODEL 2290 HYDRAULIC TANK COMPONENTS HYDRAULIC TANK - TRAILER LOCATION PART NUMBER DESCRIPTION 259-2001-47 Hydraulic Tank Complete 85 gal. (321 Liter) 900-2920-31 Fuel Sending Unit 977-304518 Fuel Cap Locking Cover 900-3932-95 Hydraulic Filter 900-3961-18 Hydraulic Filler Cap (Vented, Lockable) 900-3947-93 Filter/Basket Strainer 12”...
  • Page 121 MODEL 2290 HYDRAULIC TANK COMPONENTS HYDRAULIC TANK - TRACK LOCATION PART NUMBER DESCRIPTION 920-2000-87 Hydraulic Tank Complete 94 gal. (356 Liter) 249-3007-66 Temporary Filter Cover 900-2903-93 Gauge 12” (Non Electric) 4. a. 259-2003-96 Hydraulic Heater Loop (If Equipped) 959-3008-28 Hydraulic Heater Loop Mount Cap...
  • Page 122 MODEL 2290 ENGINE COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 8/19...

  • Page 123: Engine Components

    MODEL 2290 ENGINE COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-2908-04 Start-Up Alarm 259-3012-02 Engine 3G/5V Sheave 3. a. 259-3005-03 Front Engine Puller Bolt 900-4912-58 Front Engine Puller Bolt Nut 259-3003-90 Engine Hold Down Block 900-2909-60 Amber Marker Light 900-4902-75 Adjuster Eye Bolt 5/8” x 6”...
  • Page 124 MODEL 2290 LOADER COMPONENTS NOTICE NOTICE Parts may not be exactly as shown. Parts may not be exactly as shown. Bandit Copyright 8/19...

  • Page 125: Loader Components

    MODEL 2290 LOADER COMPONENTS LOCATION PART NUMBER DESCRIPTION 955-1015-71 Hydraulic Tube 955-0501-04 Cylinder Pin Assembly 955-0500-87 Main Boom Pivot Pin Assembly 900-9900-35 Bushing 915-0500-94 Main Boom Assembly Complete 900-4902-31 955-0500-88 Jib Boom Pivot Pin Assembly 960-0011-67 Pivot Bushing 955-3006-85 Loader Pin Lock Nut...
  • Page 126 MODEL 2290 CAB COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 8/19...

  • Page 127: Cab Components

    MODEL 2290 CAB COMPONENTS LOCATION PART NUMBER DESCRIPTION 920-2001-21 Cab Assembly 920-2002-64 Cab Windshield 975-300212 Chipper Cab Front Window 975-300214 Chipper Cab Window (Bottom Side) 920-2002-63 Chipper Cab Window Frame (Bottom Side) 920-2002-61 Chipper Cab Window Guard (Radiator Side) 900-9907-57...

  • Page 128: Hydraulic Components

    MODEL 2290 HYDRAULIC COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3932-95 Internal Hydraulic Return Filter Ass’y (Includes #2) 900-3931-34 Filter Only For Internal Hydraulic Return Filter Ass’y 900-3944-48 Filter Gauge NOTICE Subject to change without notice, refer to the machine check sheet for the hydraulic part numbers.
  • Page 129 MODEL 2290 HYDRAULIC COMPONENTS Counter Balance 900-3923-05 Pressure Gauge Quick Coupler 900-3906-90 900-3929-34 Top & Bottom Feed Pressure Relief 900-3909-05 Splitter Manifold Dual Pilot Valve 960-0020-89 900-3949-09 NOTICE Parts may not be exactly as shown. Bandit Copyright 8/19...
  • Page 130 MODEL 2290 HYDRAULIC COMPONENTS TYPICAL SPRING LOADED CONTROL VALVE COMPONENTS Bandit Copyright 8/19...
  • Page 131 MODEL 2290 HYDRAULIC COMPONENTS TYPICAL SPRING LOADED CONTROL VALVE COMPONENTS LOCATION PART NUMBER DESCRIPTION 904-0003-29 Handle Only (Long) 900-3905-95 Valve Bracket Only With Screws 904-0003-30 Master Link Only Control Valve 904-0003-31 Pin And Cotter Key For Control Valve 904-0003-32 Bracket, Handle And Chain Link NOTE: INCLUDES #’s 1, 2, 3, 4...
  • Page 132 MODEL 2290 HYDRAULIC COMPONENTS HOSE CLAMP HOSE GUARD HOSE CLAMP LOCATION PART NUMBER DESCRIPTION Bolt Locking Plate Plastic Clamp 4. a. 900-3914-09 Weld Plate for 1/4” Double Clamp 900-3914-08 Weld Plate for 1/2” Double Clamp 900-3926-47 Weld Plate for 3/4” Double Clamp 5.
  • Page 133 MODEL 2290 HYDRAULIC COMPONENTS TOP & BOTTOM FEED RELIEF BLOCK Hydraulic Hose From Pump Hydraulic Hose To Tank LOCATION PART NUMBER DESCRIPTION Main Relief Block Only 900-3909-05 Main Relief Only “AUTO FEED PLUS” VALVE (DUAL SOLENOID) LOCATION PART NUMBER DESCRIPTION...
  • Page 134 MODEL 2290 HYDRAULIC COMPONENTS Flow Control Valve Flow Control Valve Top Feedwheel Bottom Feedwheel 900-3924-54 900-3924-55 Hydraulic Pump 900-3950-84 Top & Bottom Feedwheel Pump 900-3974-86 NOTICE Parts may not be exactly as shown. Bandit Copyright 8/19...

  • Page 135: Air Brake Components

    MODEL 2290 AIR BRAKE COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-5903-81 Glad Hands 900-3911-17 Coil Flex Hoses - 1 Set 034-057-01 Air Chamber 900-3925-61 Quick Release Valve 5. a. 900-5905-56 Air Tank 900-9900-34 150 psi pop off valve (Not Shown) 900-5905-57...

  • Page 136: Service Record

    MODEL 2290 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 8/19...

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