Contents
Lifting The Machine ..................................................................................... 94
JS140, JS200 and JS205 Machines ...................................................... 94
Preservation and Storage ............................................................................ 96
Cleaning ................................................................................................. 96
Checking For Damage ........................................................................... 97
Storage ................................................................................................... 97
Routine Maintenance
Service Requirements ................................................................................. 99
Introduction ............................................................................................. 99
Owner/Operator Support ........................................................................ 99
Service/Maintenance Agreements ......................................................... 99
Fit for Purpose Tests for Lifting Equipment ........................................... 100
Obtaining Replacement Parts ............................................................... 100
Health and Safety ...................................................................................... 101
Lubricants ............................................................................................. 101
Battery .................................................................................................. 103
Service Schedules ..................................................................................... 105
Introduction ........................................................................................... 105
How to Use the Service Schedules ...................................................... 105
Calendar Equivalents ........................................................................... 105
Pre Start Cold Checks, Service Points and Fluid Levels ...................... 106
Functional Test and Final Inspection .................................................... 110
Service Intervals for Attachments ......................................................... 112
Periodic Replacement of Safety Related Components ........................ 113
Fluids, Lubricants and Capacities .............................................................. 114
JS205 (2053960 to 2054249 and 2236650 to 2241511) ...................... 114
JS205 (2358963 to 2358966 and 2427001 to 2427500) ...................... 115
JS200 ................................................................................................... 116
JS140 ................................................................................................... 117
Engine Lubrication Chart ...................................................................... 118
Hydraulic Oil Chart ............................................................................... 118
Typical Lubrication Chart ...................................................................... 119
Coolant Mixtures .................................................................................. 121
Fuel ...................................................................................................... 122
Access Apertures (JS205) ......................................................................... 124
General ................................................................................................. 124
Battery Cover ....................................................................................... 124
Engine Compartment Cover ................................................................. 124
Hydraulic Compartment Cover ............................................................. 125
Radiator Cover ..................................................................................... 125
Tools .......................................................................................................... 126
Carrying Tools onto the Machine .......................................................... 126
Locations .............................................................................................. 126
Prepare the Machine for Maintenance ...................................................... 127
Introduction ........................................................................................... 127
How to Make the Machine Safe (Excavator Lowered) ......................... 127
Cleaning the Machine ................................................................................ 128
Introduction ........................................................................................... 128
Preparing the Machine for Cleaning ..................................................... 128
Cleaning the Machine ........................................................................... 129
Cleaning the Tracks .............................................................................. 129
Cleaning the Radiator and Oil Cooler ................................................... 129
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Contents
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