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Kelly Ebike Brushless DC Motor Controller User's Manual
V 3.3
Kelly KEB Brushless Motor
Controller User's Manual
Devices Supported:
KEB48200 KEB48201
KEB48300 KEB48301
KEB48400 KEB48401
KEB48600 KEB48601
KEB72300 KEB72301
KEB72450 KEB72451
KEB72600 KEB72601
KEB72800 KEB72801X
KEB72100 KEB72101
Rev.3.3
July 2011
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Summary of Contents for Kelly KEB48200
- Page 1 Kelly Ebike Brushless DC Motor Controller User’s Manual V 3.3 Kelly KEB Brushless Motor Controller User’s Manual Devices Supported: KEB48200 KEB48201 KEB48300 KEB48301 KEB48400 KEB48401 KEB48600 KEB48601 KEB72300 KEB72301 KEB72450 KEB72451 KEB72600 KEB72601 KEB72800 KEB72801X KEB72100 KEB72101 Rev.3.3 July 2011...
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Page 2: Table Of Contents
Kelly Ebike Brushless DC Motor Controller User’s Manual V 3.3 Contents Chapter 1 Introduction ..................2 1.1 Overview....................2 Chapter 2 Main Features and Specifications ............3 2.1 General functions ..................3 2.2 Features ....................4 2.3 Specifications ..................4 2.4 Models ..................... -
Page 3: Chapter 1 Introduction
Read the manual carefully and thoroughly before using the controller. If you have any questions, please contact the support center of Kelly Controls, LLC. Kelly‟s programmable KEB motor controllers provide efficient, smooth and quiet controls for electric bicycles, electric motorcycles, scooters, etc. -
Page 4: Chapter 2 Main Features And Specifications
(7) Maximum reverse speed is configurable to half of max forward speed. (8) Configurable and programmable with a host computer though RS232 or USB. Provide free GUI which can run on Windows XP/2000, Windows 7 and Vista(recommend using Kelly standard USB to RS232 Converter). -
Page 5: Features
Kelly Ebike Brushless DC Motor Controller User’s Manual V 3.3 2.2 Features •Specially designed for electric bicycle and scooter. •Intelligence with powerful microprocessor. •Synchronous rectification, ultra low drop, fast PWM to achieve very high efficiency. •Electronic reversing. •Voltage monitoring on 3 motor phases, bus, and power supply. -
Page 6: Models
•Peak Phase Current, 30 seconds: 100-450A, depending on the model. •Continuous Phase Current Limit: 50A-190A, depending on the model. •Maximum Battery Current: Configurable 2.4 Models The naming regulations of the Kelly KEB motor controller model KEB72300 The eighth letter represents regeneration (0:non-regen;1:with-regen). -
Page 7: Chapter 3 Wiring And Installation
Kelly Ebike Brushless DC Motor Controller User’s Manual V 3.3 Chapter 3 Wiring and Installation 3.1 Mounting the Controller The controller can be oriented in any position which should be as clean and dry as possible, if necessary, shielded with a cover to protect it from water and contaminants. -
Page 8: Connections
Kelly Ebike Brushless DC Motor Controller User’s Manual V 3.3 Height: 62 millimeters mounting holes‟ dimensions (dimensions in millimeters) Figure 1: 3.2 Connections 3.2.1 Front Panel of KEB Motor Controller: Five metal bars and a 14pin rugged connector are provided for connecting to the battery, motor and control signals in the front of the controller shown as Figure 2. - Page 9 Kelly Ebike Brushless DC Motor Controller User’s Manual V 3.3 5V: 5V supply output, <40mA Micro_SW: Throttle switch input. Reversing switch input Brake switch input Hall phase C Hall phase B Hall phase A RTN: Signal return Notes: 1. All RTN pins are internally connected. RTN is internally connected to B-.
- Page 10 Kelly Ebike Brushless DC Motor Controller User’s Manual V 3.3 3.2.2 Standard Wiring of KEB Motor Controller Figure 4: KEB controller standard wiring (Battery voltage can be used for controller supply) Page 9...
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Page 11: Installation Check List
Kelly Ebike Brushless DC Motor Controller User’s Manual V 3.3 3.2.3 Communication Port A RS232 port of controller is provided to communicate with host computer for calibration and configuration. Figure 5: standard RS232 interface 3.3 Installation Check List Before operating the vehicle, complete the following checkout procedures. Use LED code as a reference as listed in Table 1. -
Page 12: Chapter 4 Maintenance
• Use straight through RS232 cable or USB Converter provided by Kelly to connect to a host computer. Provide 18V-90V to PWR. Wire power supply return to any RTN pin. Download the free configuration software from：... - Page 13 Kelly Ebike Brushless DC Motor Controller User’s Manual V 3.3 Table 1: LED CODES LED Code Explanation Solution No power or Green Off 1. Check if all wires are correct. switched off 2. Check fuse and power supply. That‟s great! You got solution!
- Page 14 Kelly Ebike Brushless DC Motor Controller User’s Manual V 3.3 GUI if you use that throttle type. ¤¤¤ ¤ Frequent reset 1. The controller will stop driving when detects too many resets. 2. Mostly because of B- or return wiring. Use the heavier and cleaner return wires.
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Page 15: Contact Us
Kelly Ebike Brushless DC Motor Controller User’s Manual V 3.3 Contact Us: Kelly Controls, LLC Home Page: http://www.KellyController.com E-mail: Support@KellyController.com Phone: (001) 224 637 5092 Page 14...
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