Donaldson BOFA AD 1000 iQ User Manual

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AD 1000 iQ

USER MANUAL

VER 3.0 – 01/2020

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Page 1 AD 1000 iQ USER MANUAL VER 3.0 – 01/2020...
Page 2: Table Of Contents
Contents Overview of your extraction system (front) Overview of your extraction system (back) Overview of LCD display Important safety notes Safety labels Unpacking and unit placement Fume capture methods Connecting to power supply Optional added features Optional added features (cont’d) Optional added features (cont’d) (cont’s) Turning extractor on / changing display units...
Page 3 Overview LCD Display Return “enter” Standby Button Button Company Branding Locking Latch Up / Down Buttons USB Port Combined Filter Combined Filter Lever Pre Filter Door Latches Lever/ Filter Location Lockable Castors Brackets...
Page 4 Overview Motor Cooling Motor Cooling Inlet Outlet Mains On/Off Switch Motor Cut Out Trips Mains Inlet Signal Cable (optional) Exhaust outlet Unit Inlet Castors...
Page 5 Overview...
Page 6: Important Safety Notes
Important Safety Instructions To reduce the risk of fire, electric shock or injury: Always isolate the system from the mains power supply before removing the pump/motor access panel. 2. Use only as described in this manual. Connect the system to a properly grounded outlet. Important safety notes Concerning symbols used on the extraction unit and referred Dangers to eyes, breathing and skin...
Page 7 Serial Number Safety Instructions For future reference, fill in your system details in the space provided. The serial number is on the rating label located on the side/rear of the unit. Serial Number: Warning and Information labels The following listing details labels used on your unit. Serial Number Label Goggles, Gloves &...
Page 8 b). Appropriate maintenance procedures to prevent the risk of build-up of debris which could potentially combust. This unit should not be used on processes where sparks could occur, with explosive dusts and gases, or with particulates which can be pyrophoric (can spontaneously ignite), without implementation of additional precautions It is essential that nozzles or other extraction/ fume capture devices and hoses/pipework are cleaned regularly to prevent the...
Page 9 Ensure that 500 mm space is available around any vented Before installation panels on the extractor to ensure adequate airflow. 3. With the unit in position lock the 2 front castors. Inner transit packaging removal & unit placement Before installation, check the extraction unit for damage. Unlocked Position Locked Position All packaging must be removed before the unit is connected to the power supply.
Page 10: Fume Capture Methods
Installation Enclosures The unit has been designed to remove and filter The extraction hose and nozzle can be attached to the fume containing potentially hazardous particulate and enclosure surrounding the marking zone provided that the gases generated during manufacturing processes. Such extraction point is within 50-75mm of the marking point.
Page 11: Connecting To Power Supply
Installation Please note – this instruction is for 115V only. Connecting to supply Specification Please use table below to connect to mains supply Cable identifier Function/ connection to Refer to section 10 01. Live Connection to Power Supply Neutral Please follow the above specification when selecting the Green/Yellow Earth power supply outlet for the system, ensure the power...
Page 12: Optional Added Features
The extractor will need to be turned on and be out of Installation standby mode (See section for turning the extractor on) in order for this feature to operate. Volt free input This configuration requires the Black & Red cores of the signal cable (see section for location) to be connected together, in order to start the extractor.
Page 13 connection between the Green & White cables will become Installation “Closed” Separated Signal With this configuration the Filter blocked & System fail signals will be separated to give 2 individual signals. When the filters become blocked the connection between the Green & White cables will become “Open” Filter Blocked / System Fail Signal If the system develops a fault (Refer to section With this option the system will output a signal to alert the...
Page 14 Installation Optional Added Feature: Door and Pre Filter Interlock With this option the system will not function if the front door has been left open. There is a switch located on the internal cam shelf next to the combined filter handle. To enable the system to function, the front door must be closed and the latches secured.
Page 15 Operation Changing the display units The Airflow and temperature readings can be displayed in 2 ways. Temperature displayed as Airflow displayed as m Turning extraction unit On There are 2 stages to powering up your extraction unit. 2. Temperature displayed as Firstly the main isolation switch must be switched to the Airflow displayed as CFM “On”...
Page 16: Setting The Airflow
Operation Setting the desired airflow The system features automatic flow control. This enables the user to set the required airflow rate, then over time as the filters begin to block the motor will automatically begin to increase in speed to compensate for any loss in performance caused by the added restriction of the partially blocked filters.
Page 17: Airflow Auto Adjust (First Installation Only)
Operation Airflow Auto Adjust (first installation only) When first setting the airflow on your new extraction unit the system will detect if the desired airflow is achievable with the installation that has been connected to the extraction unit. If the installation is causing too much restriction for the desired airflow to be reached, the Auto Adjust feature will be activated.
Page 18: Cleaning The Unit / Pre-Filter Replacement
Maintenance Pre Filter blocking Combined Filter Blocking Maintenance UK It is a legal requirement, under regulation 9 of the COSHH regulations that all local exhaust ventilation systems are thoroughly examined and tested at least once every 14 months (typically carried out annually). The approved code of practice recommends that a visual check should be carried out at least once a week.
Page 19: Combined Filter Replacement
To remove and replace the Combined filter follow the Maintenance procedure detailed below. Warning The combined filter is very heavy (Over 40Kgs) therefore the procedure below must be carried out by 2 people lifting together. Isolate the electrical supply to the extractor Pre Filter Replacement 2.
Page 20: Display Features / Visual Alarms
System Display Hose blocked alarm The system features a 2 stage Hose blocked alarm. • Partial hose blockage • Full hose blockage Partial hose blocked alarm This alarm will become active when the system detects a Display Features part blockage in the installation. The system interprets a The display has the ability to display all the faults associated partial blockage as a vacuum spike within the ductwork but with your extraction unit.
Page 21 Gas Filter monitoring (VOC Sensing) System Display If the VOC (Volatile Organic Compound) sensing option has been fitted to your system then this will be constantly monitoring the exhaust gas of the extraction unit. If the VOC level in the exhaust exceeds the PPM (Parts per million) level pre-set at BOFA then the Gas alarm will be triggered and display the Gas icon as shown below.
Page 22: Usb Connectivity / Usb Upload
System Display USB Connectivity The system is equipped with a USB drive, that operates as a 2 way device, as detailed below. • Duplicating settings • Download Data Duplicating settings (USB Upload) This USB upload feature has been designed for customers that have multiple extractors and specific set of parameters that they wish to duplicate across their extraction units.
Page 23: Usb Download
System Display Download Data (USB Download) With this feature the customer is able to download all stored data within the system, this information can then be used to keep records of how your system is performing, this is also very beneficial for the technical team when diagnosing issues with the extraction system.
Page 24 the coimbined filter blockage is shown as an exact System Display percentage of its full capacity. Inlet % (installation restriction) Shows the percentage of the system capacity that is taken up by the installation (pipe work) this value would also rise if the inlet or pipe work becomes blocked.
Page 25: Fault Indication / Error Codes
Troubleshooting Error Codes on the display The system is able to self-diagnose problems relating directly to the monitoring system. Faults are displayed as a number in the error window within the display. Fault Indication The system intelligently monitors the whole extraction unit. In the unlikely event of a problem with the extraction unit please read this section of the manual before contacting the helpline.
Page 26: Consumables Spares / Filter Disposal
Filter disposal Replacement Parts The Pre and Combined filters are manufactured from non- toxic materials. Filters are not re-usable, cleaning used filters is not recommended. The method of disposal of the used filters depends on the material deposited on them. For your guidance Consumable Spares Deposit...
Page 27 Wiring schematic available upon request System Specifications Spares parts list available upon request Unit: AD 1000 iQ Capacity: 850m /h (500cfm) Weight: 146Kg (320lbs) Motor: Centrifugal Fans Output: 2200w Voltage & Current: 115V/12.8A 23oV/19.5A No of phases: 1 Hertz: 50/60Hz Noise Level: Below 63dB (A) (at typical operating speed) 61010 Stability test results:...
Page 28 Contact Information BOFA Headquarters 19-20 Balena Close Creekmoor industrial Estate Poole Dorset BH17 7DU Tel. +44 (0) 1202 699 444 Email. sales@bofa.co.uk German Office Sudring 62 D-21465 Wentorf bei Hamburg Germany Tel. +49 (0) 40 739 3735-15 Email. vertrieb@bofa.co.uk BOFA Americas, Inc 303 S.Madison Street Staunton Illnois...
Page 30 Inspection Record Local Exhaust Ventilation System - Health & Safety at Work Act 1974 - Control of Substances Hazardous to Health - Regulation 9 (2002) Thorough Examination and Testing of Local Exhaust Ventilation Systems Company: System Designation: System Installation Date: Designated Person: Inspection and Maintenance Schedules Daily checks...
Page 31 Process enclosure, extract offtake(s), hose/ducting and extract/filtration unit. Inspection and Maintenance Record Daily inspection Inspection of the process to ensure extract devices/nozzles/enclosures/hoses are in place and correctly positioned. Examination of the extractor to ensure it is running. This to be carried out by the operator. Daily inspection not recorded.
Page 32 - 2 - Process enclosure, extract offtake, hose/ducting and extract/filtration unit. Inspection and Maintenance Record 2. Weekly Inspection ..Continued Weekly inspection by supervisor of physical condition of extract devices/nozzles/enclosures/hoses and extraction unit for damage, change (parts added or removed) and correct operation etc. Check also that daily inspections have been completed.
Page 33 Process enclosure, extract offtake, hose/ducting and extract/filtration unit. Inspection and Maintenance Record 3. Monthly Inspection In addition to weekly checks. Disconnect hoses and check for blockage and smooth operation of fan, signs of dust or vapour / gas / odour carry over. Tick boxes to confirm system ok / change. Add details of any changes.

Donaldson BOFA AD 1000 iQ User Manual

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