Parker Balston A915000JA-LI555 Installation, Operation And Maintenance Manual

Hydrogen generator

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Bulletin TI-A915000JA-L1555
Technical
Information
General Description
Regulatory
Compliance
Bulletin TI-A915000JA-L1555
Installation, Operation, and Maintenance Manual
Parker Balston
A915000JA-LI555
Hydrogen Generator
Figure 1 - Hydrogen Generator with
flow bar graph and water check
THIS PRODUCT IS SHELF LIFE SENSITIVE. DO NOT STORE FOR MORE THAN 3 MONTHS
PRIOR TO INSTALLATION AND OPERATION. These instructions must be thoroughly
read and understood before installing and operating this product. Any modification of
the product will void the warranty. Failure to operate this product in accordance with the
instructions set forth in this manual could jeopardize the safety of the operator.
If you have any questions or concerns, please call Technical Services Department at
800-343-4048, 8AM to 5PM Eastern Time (North America only). For other locations, please
contact your local representative. Send e-mail to: balstontechsupport@parker.com.
Do not use a hydrogen gas storage vessel in conjunction with the hydrogen generator.
Stored quantities of hydrogen pose an explosion hazard.
Normal precautions for any hydrogen supply should be taken when using the hydrogen
generator. DO NOT USE IN A SEALED OR UNVENTED ROOM.
CAUTION: DO NOT USE AN OPEN FLAME OR OTHER IGNITION SOURCE WITHIN
10 INCHES (25cm) OF THE OXYGEN VENT!
The Hydrogen Generator Model A915000JA-L1555 (see Figure 1), is a completely engineered
system designed to produce ultra-pure, dry hydrogen gas from deionized water using a Pro-
ton Exchange Membrane Cell. The hydrogen generator utilizes the principle of electrolytic
dissociation of water and hydrogen proton conduction through the membrane. The hydrogen
stream is dried using a coalescing filter, a drying tube, and desiccant. The outlet pressure of
the unit is 90 psig (6.2 barg) with a maximum hydrogen delivery flow rate of 160 cc/min for
Model 9150.
The hydrogen generators are ideal for use as fuel gas in Flame Ionization Detectors (FIDs),
Trace Hydrocarbon Analyzers, and other general laboratory equipment requiring a source of
pure hydrogen.
The 9150 Hydrogen Generator is certified to the electrical safety requirements as specified
by the IEC, CSA, and UL standards. These units bear both the CSA and UL markings on the
product label. Product supplied to Europe carries the CE mark (230 VAC units only). The
Parker Balston Model 9150
Hydrogen Generator
1
Parker Hannifin Corporation
Parker Hannifin Corporation
Industrial Gas Filtration and Generation Division
Industrial Gas Filtration and Generation
Lancaster, NY • 1-800-343-4048
Division
www.parker.com/igfg
Lancaster, NY • 1-800-343-4048

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  • Page 1 Parker Balston Model 9150 Bulletin TI-A915000JA-L1555 Installation, Operation, and Maintenance Manual Hydrogen Generator Parker Balston Technical A915000JA-LI555 Information Hydrogen Generator Figure 1 - Hydrogen Generator with flow bar graph and water check THIS PRODUCT IS SHELF LIFE SENSITIVE. DO NOT STORE FOR MORE THAN 3 MONTHS PRIOR TO INSTALLATION AND OPERATION.
  • Page 2: Installation

    Parker Balston Model 9150 Bulletin TI-A915000JA-L1555 Hydrogen Generator Installation General Note: All installation, operation and maintenance activities for the hydrogen generators should be performed by suitable personnel using reasonable care. The hydrogen generators are free-standing bench-top units. Do not suspend the genera- tor from the wall or ceiling.
  • Page 3 Parker Balston Model 9150 Bulletin TI-A915000JA-L1555 Hydrogen Generator Caution: Cell contamination is a cumulative and irreversible process, which will eventually cause an over-voltage, automatically shutting down the generator. The deionizer bags are for a final decontamina- tion stage and should not be used to purify low grade water.
  • Page 4: Water Reservoir

    Parker Balston Model 9150 Bulletin TI-A915000JA-L1555 Hydrogen Generator PRESSURE ADJUST Knob HIGH HYDROGEN FLOW Indicator CHANGE ‰ H2 Flow WATER SHUTOFF Indicator VALVE (OPEN) WATER Indicator DRAIN PORT Figure 6 - Insert the “T” end of the Figure 7 - Control and Fault Indicator lights located deionzer bag through the bottom of behind the front gray panel.
  • Page 5 Parker Balston Model 9150 Bulletin TI-A915000JA-L1555 Hydrogen Generator lock the dial. Turn the Power Switch ON (located in the rear of the generator, in the power receptacle). Note: The generator is now producing hydrogen at the requested pressure. As the unit approaches the desired pressure, the Hydrogen Flow Indicator light may flicker, dim or even go out.
  • Page 6: Controlled Venting

    Parker Balston Model 9150 Bulletin TI-A915000JA-L1555 Hydrogen Generator Controlled Venting After replacing any parts downstream from the generator, or upon initial startup, the system will need to be purged in order to achieve the final purity. To avoid contaminating the downstream equipment, the user should install a three way valve in-line, nearest to the equipment, and install a variable restrictor (such as a needle valve) on the outlet port of the generator.
  • Page 7 In order to maintain the warranty on the generator, ship the generator in a manner that Diagnostics The Parker Balston Model 9150 hydrogen generator has built-in system diagnostics to monitor the operation of the generator and alert the operator in case of failure. There is a Power Indicator light on the front panel of the generator to signal the operational status of the system (see Figure 10).
  • Page 8 Water Check Bar Graph - If the Mode Button is pressed in on the Parker Balston 9150, the Bar Graph will display the Water Check quality (see Figure 10). The Bar Graph indicates the water quality level from High (>2 MegOhm/cm) to Low.
  • Page 9: Maintenance

    Parker Balston Model 9150 Bulletin TI-A915000JA-L1555 Hydrogen Generator Maintenance When performing routine maintenance, carefully follow the instructions provided in this section to avoid injury or damage. Service should be performed by persons familiar with the service and safety requirements of electromechanical / electrochemical devices.
  • Page 10: Fuse Replacement

    Parker Balston Model 9150 Bulletin TI-A915000JA-L1555 Hydrogen Generator Cartridge When the desiccant becomes saturated with moisture the blue indicating color will turn beige Regeneration or gray or the orange indicating color will turn clear. If the expended desiccant cartridge will be regenerated for later use, it must be stored in a moisture-proof container.
  • Page 11: System Specifications

    Notes: 1 The purity of the hydrogen gas produced 2 Main power supply must be between 95 VAC and 250 VAC and by the Parker ChromGas or Parker Balston Hydrogen Generator is 99.9995% with respect 47-63 Hz. to oxygen. Don’t Forget To: 1 Complete and mail your registration card.
  • Page 12 Parker Balston Model 9150 Bulletin TI-A915000JA-L1555 Hydrogen Generator All troubleshooting activities should be performed by suitable personnel using rea- sonable care. Warning: Any troubleshooting or service activity which requires removal of the gener- ator cover should be done using extreme caution. Exposed AC may be present.
  • Page 13 Parker Balston Model 9150 Bulletin TI-A915000JA-L1555 Hydrogen Generator Explanation of Symbols The symbols listed below are found on the front panel of the Hydrogen Generator. Description Symbol POWER INDICATOR HYDROGEN FLOW INDICATOR NO HYDROGEN FLOW INDICATOR HIGH HYDROGEN FLOW (MASS LEAK)
  • Page 14 Parker Balston Model 9150 Bulletin TI-A915000JA-L1555 Hydrogen Generator Explanation of Warning Symbols Symbol Description Caution, refer to accompanying documents for explanation. Refer to Installation and Opera- tion Manual, warning note #3 for explanation. Caution, risk of electric shock. Surface may be hot and could cause burns to the skin (found on inside of some units).

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