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- Page 1 Installation, Operation and Maintenance Manual Bulletin TI-H2PEMPD-E Hydrogen Gas Generator H2PEMPD Series Parker Hydrogen Gas Generator Models H2PEMPD-510, H2PEMPD-650, H2PEMPD-850, H2PEMPD-1100, H2PEMPD-1300 Installation, Operation, and Maintenance Manual 1-800-343-4048 www.labgasgenerators.com...
- Page 2 Installation, Operation and Maintenance Manual Bulletin TI-H2PEMPD-D Hydrogen Gas Generator H2PEMPD Series www.parker.com/fns/balstonlabgenerators...
- Page 3 Installation, Operation and Maintenance Manual Bulletin TI-H2PEMPD-E Hydrogen Gas Generator H2PEMPD Series Parker Balston Technical Information Bulletin Please note that all Parker gas generators have a warranty period of 1 year from the date of shipment WARNING! The H2PEMPD-1300 hydrogen generator, operating at full flow, will consume the entire water reservoir volume in approximately 60 hours.
- Page 4 Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series Warranty This warranty applies to the generator and associated parts (the equipment) manufactured and supplied by Parker Hannifin Corporation, Gas Separation and Filtration Division (the company). Use of the generator without the recommended water quality or genuine parts will expressly invalidate the warranty. Any modification of the generator will void the warranty.
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Page 5: Table Of Contents
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 1 Safety Information .......................................1 1.1 Markings and Symbols ..................................2 2 Description ...........................................3 2.1 Technical Specification..................................3 2.2 Weight and Dimensions...................................4 2.3 Receiving and Inspecting the Equipment ............................4 2.3.1 Storage..................................4 2.3.2 Unpacking ...................................5 2.3.3 Overview of the equipment ............................5 2.4 Locating the Equipment...................................5... -
Page 6: Safety Information
Bulletin TI-H2PEMPD-D Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 1 Safety Information Do not install and operate this equipment until the safety information and instructions in this user guide have been read and understood by all personnel concerned. USER RESPONSIBILITY FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. -
Page 7: Markings And Symbols
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 1.1 Markings and Symbols The following markings and international symbols are used on the equipment or within this manual: Table 1 2 Description This generator will produce a constant stream of high purity hydrogen at a predetermined flow rate and pressure when connected to a suitable power supply and fed with a suitable quality of deionized water. -
Page 8: Technical Specification
2.1 Technical Specification This specification is valid when the equipment is located, installed, operated, and maintained as specified within this user guide. Units H2PEMPD-510 H2PEMPD-650 H2PEMPD-850 H2PEMPD-1100 H2PEMPD-1300 Water Water Quality Deionized, ASTM II, > 1M ?, <1µS, Filtered to <100µm... -
Page 9: Weight And Dimensions
Hydrogen Gas Generator H2 PEMPD series 2.2 Weight and Dimensions The dimensions and weight of the equipment are specified below. Figure 1 Dimension Units H2PEMPD-510 H2PEMPD-650 H2PEMPD-850 H2PEMPD-1100 H2PEMPD-1300 in (mm) 17.1 (435) 17.1 (435) 17.1 (435) 17.1 (435) 17.1 (435) in (mm) 13.5 (342) -
Page 10: Unpacking
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 2.3.2 Unpacking Once ready to install, remove the equipment from the packaging and check for signs of damage. Verify that the following items have been included with the shipment: Description Wa ter dra i n tube Wa ter fi l l tube... -
Page 11: Environment
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 2.4.1 Environment The equipment should be located indoors in an environment that protects it from direct sunlight, moisture, and dust. Changes in temperature, humidity, and airborne pollution will affect the environment in which the equipment is operating and consequently may impair the safety and operation. -
Page 12: Installation & Setup
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 3 Installation & Setup Only competent personnel trained, qualified, and approved by Parker Hannifin should perform commissioning and service procedures. 3.1 Recommended system layout Figure 3 Table 6 Note. -
Page 13: Connecting The Generator
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 3.2 Connecting the generator 3.2.1 Environmental filters Remove the transit plugs from the vent ports, on the rear of the generator, and fit the environmental filters as shown in figs. 4 and 5. Figure 4 Figure 5 3.2.2 Hydrogen outlet port... -
Page 14: Filling The Water Bottle
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 3.2.5 Filling the water bottle The use of any water, other than deionized water (Deionized, ASTM II, >1 MΩ, <1µS, filtered to <100µm), within this generator will damage and reduce the life time of the hydrogen cell. Fill the water bottle, as shown in figure 6, using fresh deionized water to a level approximately 15mm below the upper lip of the neck of the bottle. -
Page 15: Wiring The Options Board
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 3.3.1 Fitting the options Board Plug the options board harness into the 15-way D-type connector on the rear of the generator. The harness should be secured in place using the retaining screws provided. -
Page 16: Starting Up The Generator
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 3.4 Starting up the Generator Ensure that a suitable vent line is provided during the commissioning stage as hydrogen will flow from the unterminated system piping. In order to guarantee the optimum efficiency of the PEM cell, this generator must be installed and running within three months of dispatch from Parker Hannifin. -
Page 17: Operating The Equipment
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 4 Operating the equipment 4.1 Overview of controls 16 x 2 l i ne menus di s pl a y Control key pa d us ed for menu na vi ga ti on a nd genera tor opera ti on Tri -col ored s ys tem check i ndi ca tor Indicator... -
Page 18: Operating Menus
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 4.3 Operating Menus There are 8 menus used by the generator to display and access operational parameters and data. These can be accessed from the default menu by sequentially pressing on the control panel. -
Page 19: Conductivity
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series Stand by Mode–The flow of hydrogen to the application can be interrupted by switching the generator into standby mode. Press and hold to select stand by. The default menu will change to the standby menu as shown to indicate that the outlet valve is closed and hydrogen is no longer being supplied to the application. -
Page 20: Run Time Data
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 4.3.4 Run Time Data The Run Time Data Menu displays the following data: HOURS RUN - Time in hours that the generator has been producing hydrogen. SERVICE IN -The time in hours that the generator can produce hydrogen before a service is required. HOURS RUN XXXXX SERVICE IN... -
Page 21: Hard Reset
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series Test Passed / Failed–Once fully depressurized the generator switches to standby and the result of the test is displayed. NOTE: Always perform a self-test whenever the pressure circuit has been disturbed e.g. changing the desiccant cartridge. PRESSURE RELEASE 100 PSI CANCEL... -
Page 22: Servicing
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 5 Servicing The recommended service procedures identified below, along with all other repair and calibration work should be undertaken by a Parker Hannifin approved engineer. 5.1 Cleaning Clean the equipment with a damp cloth only and avoid excessive moisture around any electrical sockets. -
Page 23: Service Kits
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 5.2 Service Kits Figure 18 5.2.1 Recommended Service A - Required every 4000Hrs (6 months) Description Kit No. Contents 1. Deionizer cartridge 2. 100 micron water filter Filter Service MKH2PEMPD-6M 3. -
Page 24: Consumable Replacement Procedures
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 5.3 Consumable Replacement Procedures 5.3.1 Draining the water bottle Locate the drain port (figure 2) on the rear of the generator and insert the drain line. Ensure that the line is locked in position to obtain a complete seal. - Page 25 Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 5.3.4 Replacing the Water Pump Lift the upper service panel from the generator as shown in figure 19 and store the panel safely. Remove the two retaining screws from the top of the front fascia panel.
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Page 26: Replacing The Fan Guards
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series Figure 24 5.3.5 Replacing the Fan Guards Remove the 4 retaining screws from each fan guard (figure 18, item 7). Fit the replacement fan guards and secure using the previously removed screws. -
Page 27: Error Messages
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 6 Error Messages When an error occurs the LCD will cycle between the default menu and the error message. In addition to the error messages the generator will provide a visual and audible indication using the System Check LED, Water Bottle Indicator and its integral sounder. LCD Display Cause Generator Status... -
Page 28: Water Pump
Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series OVER PRESSURE Contact tech support/ Generator/Cell HIGH ACT 100% PSU. PCB, Transducer pressure fault PRESS XDUCER 1 Reset/replace, check ACT 100% No cell pressure signal connection PRESS XDUCER 2 No output pressure Reset/replace, check ACT 100%... - Page 29 Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series TEMP RATE Purifier temp rise rate = Reset/check connector. ACT 100% Replace heater OVER TEMP Reset/check connector. ACT 100% Purifier temp HIGH Replace heater LOW TEMP Reset/check connector. ACT 100% Purifier temp LOW Replace heater...
- Page 30 Installation, Operation and Maintenance Manual Bulletin TI-H2PEMPD-E Hydrogen Gas Generator H2PEMPD Series Remember To: Complete and Mail or Fax in Your Warranty Registration Card. Keep your product certification in a safe place. Contact: Contact the Technical Services Department at 1-800-343-4048, 8AM to 5PM Eastern Time (North America only) or email at balstontech- support@parker.com.
- Page 31 Installation, Operation and Maintenance Manual Bulletin TI-H2PEMPD-E Hydrogen Gas Generator H2PEMPD Series www.parker.com/fns/balstonlabgenerators...
- Page 32 Installation, Operation and Maintenance Manual Bulletin TI-H2PEMPD-E Hydrogen Gas Generator H2PEMPD Series © 2012, 2015 Parker Hannifin Corporation Printed in U.S.A. Bulletin TI-H2PEMPD-E 08/2015 Parker Hannifin Corporation Parker Hannifin Manufacturing Limited Industrial Gas Filtraton and Generation Division Gas Separation & Filtration Division EMEA 4087 Walden Ave.
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