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Wintriss WPC 2000 Option 2 User Manual

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Summary of Contents for Wintriss WPC 2000 Option 2

  • Page 3 Changes for Revision F of the WPC 2000 Option 2 User Manual (1130700) This revision of the WPC 2000 Option 2 User Manual covers software version 2.00 and higher. This manual also reflects the following associated product versions: • SmartPAC PRO firmware version 10.40 or higher •...
  • Page 5 Wintriss product. We appreciate your business and want to do whatever we can to ensure your satisfaction. Wintriss products are built to stay on the job day after day, and are backed by an ironclad guarantee, international standards approvals, and unbeatable support.

  • Page 7: Table Of Contents

    Viewing the Status of Option 2 Inputs and Outputs ..............61 Chapter 4 – Setting Press Speeds in Program Mode ............63 Chapter 5 – Using Option 2 in Run Mode ................67 Calibrating Speed Control Settings ....................67 WPC 2000 Option 2 User Manual 1130700 Table of Contents...
  • Page 8 Figures at End of Manual Figure 1. WPC 2000 Plus Option 2 User Input External Wiring Figure 2. WPC 2000 Option 2 External Wiring List of Figures Figure 2-1. Option 2 Board Installed on WPC 2000 Main Processor Board ........24 Figure 2-2.
  • Page 9 Table 3-4. Press Speed Setup Screen Settings ..................59 Table 4-1. Press Control Parameters Screen Settings ................65 Table 5-1. Press Control Run Screen Settings ..................72 Table 6-1. WPC 2000 Option 2 User Input Fault Codes ..............78 Table of Contents...
  • Page 10 1130700 WPC 2000 Option 2 User Manual Table of Contents...
  • Page 11 SmartPAC, except where noted. This manual shows you how to install, wire, program, operate, and troubleshoot WPC 2000 Option 2. Option 2 is a WPC 2000 daughter board that provides expanded user inputs and hydraulic overload and flywheel brake control.
  • Page 13 Important Highlighted Information Important danger, warning, caution and notice information is highlighted throughout the manual as follows: DANGER A DANGER symbol indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING A WARNING symbol indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
  • Page 15 90 days from date of shipment. Wintriss’s obligations under this warranty are limited to repairing or replacing, at its discretion and at its...

  • Page 17: Chapter 1 - Introduction

    38/39 can be set to E-stop or E-stop/ Lockout. A setup sheet on which you can document stop type assignments for user inputs is provided in Appendix A, page 87. 1130700 WPC 2000 Option 2 User Manual Chapter 1– Introduction...

  • Page 18: Hydraulic Overload Control

    1130700 WPC 2000 Option 2 User Manual The new Top-stop/Lockout setting is also an option for WPC 2000 standard inputs 1-7 on units with newer versions of code. When any equipment connected via Option 2 user inputs to WPC 2000 issues a stop command by opening a normally closed (N/C) input, WPC 2000 signals the press to perform the stop type programmed for that input and displays the input’s fault code on the SmartPAC PRO display (see...

  • Page 19: Flywheel Brake Control

    WPC 2000 Option 2 User Manual 1130700 Flywheel Brake Control This standard feature allows you to monitor and control the operation of a flywheel brake on presses equipped with this device. • When the main motor is turned ON, the Option 2 turns ON its relay to release the brake. This is also when the Option 2 checks that the input, #467 on TB603, turns ON.

  • Page 20: Other Standard Features

    1130700 WPC 2000 Option 2 User Manual Other Standard Features Motor Current Readout This standard Option 2 feature allows you to monitor the maximum and minimum percent of load on the press motor during each stroke. In order to supply Option 2 with motor current readings, you must install a self-powered motor current transducer with a 0-10 VDC output on one of the conductors feeding your AC motor.

  • Page 21: Monitor 1 And 2

    WPC 2000 Option 2 User Manual 1130700 engagement. You can specify how long the pump or other device should run during both the initial and regular lube sessions. You can also program an interval between regular lubrication sessions (i.e., the time after the pump or other device turns off and before it turns back on). The first regular lubrication session is initiated by engagement of the clutch and begins after the interval you have programmed elapses.

  • Page 22: Specifications

    1130700 WPC 2000 Option 2 User Manual The Option 2 speed control feature allows you to set a different speed for each operating mode (i.e., Continuous, Single-stroke, and Inch) and establish a different set of operating speeds for each tool.

  • Page 23: Chapter 2 - Installation

    If your Option 2 board comes pre-installed with the WPC 2000 Main Processor Board, skip this section and proceed to the wiring procedures, starting on page 28. To install the WPC 2000 Option 2 board (see Figure 2-1, next page) perform the following steps: CAUTION...

  • Page 24: Figure 2-1. Option 2 Board Installed On Wpc 2000 Main Processor Board

    1130700 WPC 2000 Option 2 User Manual Figure 2-1. Option 2 Board Installed on WPC 2000 Main Processor Board 5. Locate the four ¼-in. hex standoffs in the lower left corner of the WPC 2000 Main Processor board. Chapter 2 – Installation...

  • Page 25: Table 2-1. Option 2 Board: Can Bus Wiring Connections (Tb605)

    WPC 2000 Option 2 User Manual 1130700 NOTICE If there are six ¼-in. standoffs in the area where the Option 2 board is to be installed, remove the top middle and bottom middle standoffs, using a ¼-in. nut driver. Be sure to remove the screws underneath the standoffs so they don’t short out the board.

  • Page 26: Replacing Option 2 Firmware

    1130700 WPC 2000 Option 2 User Manual Replacing Option 2 Firmware If you upgrade Option 2 firmware (e.g., from the standard offering to firmware that provides lube and/or speed control, or from a lower to a higher version number), you will have to replace the Option 2 firmware chip.
  • Page 27 Notice following step 5. Reinstall the chip and cycle power two times, as in step 7. If the correct Option 2 firmware is still not shown in the list of installed options, call Wintriss Tech. Support. Chapter 2 – Installation...

  • Page 28: Wiring User Inputs

    Leave all unused inputs jumpered/bypassed Wiring connections for WPC 2000 Option 2 user inputs are made on terminal blocks TB601 and TB602 on the Option 2 board (see Figure 2-2 next page). Pin numbers are shown in Table 2-2, page 30, and Figure 1 at the end of the manual.

  • Page 29: Figure 2-2. Option 2 Board: Location Of Important Components

    WPC 2000 Option 2 User Manual 1130700 If you remove any of the jumpers installed at the factory, make sure to bypass those user inputs either by connecting them to +24 VDC or ground or by setting the stop type to Unused in SmartPAC PRO Initialization.

  • Page 30: Table 2-2. Option 2 Board: User Input Wiring Connections (Tb601)

    1130700 WPC 2000 Option 2 User Manual Table 2-2. Option 2 Board: User Input Wiring Connections (TB601) Terminal for Jumper Pin # User Input Bypass Connection Upper Row User input 32 + (cross-checked with user input 33) +24 VDC User input 34 + (cross-checked with user input 35) +24 VDC User input 12 –...

  • Page 31: Wiring Hydraulic Overload Inputs And Outputs

    WPC 2000 Option 2 User Manual 1130700 Terminal for Jumper Pin # User Input Bypass Connection Lower Row User input 26 + +24 VDC User input 27 + +24 VDC User input 28 + +24 VDC User input 29 +...

  • Page 32: Wiring Flywheel Brake Inputs And Outputs

    1130700 WPC 2000 Option 2 User Manual Wiring Flywheel Brake Inputs and Outputs If your press is equipped with a flywheel brake, Option 2 provides wiring connections that allow the position of the brake to be monitored and the brake to be applied and released. See Flywheel Brake Control, page 19 for a description of the flywheel brake feature.

  • Page 33: Table 2-3. Option 2 Board: Lube Control And Other Input Connections (Tb603)

    WPC 2000 Option 2 User Manual 1130700 Lube control input connections are made on TB603 on the Option 2 board (see Figure 2-2, page 29 and Table 2-4, below). You make output connections on TB606 (see Table 2-5). See also Figure 2 at the end of the manual.

  • Page 34: Wiring Analog Speed Control Inputs And Outputs

    1130700 WPC 2000 Option 2 User Manual Monitor 1, connect one wire to pin #471 on TB603 and the other to one of the ground connections (i.e., pin #465 or #466). Connect wires for Monitor 2 to pin #470 on TB603 and to a convenient ground connection.

  • Page 35: Installing And Wiring A Motor Current Transducer

    WPC 2000 Option 2 User Manual 1130700 Installing and Wiring a Motor Current Transducer NOTICE Installation and wiring procedures will vary depending on the brand and model of the transducer you use. The following instructions are provided only as general guidelines. Follow the manufacturer’s instructions when installing and wiring the transducer.

  • Page 36: Table 2-5. Option 2 Board: Speed Control Connections (Tb604)

    1130700 WPC 2000 Option 2 User Manual After you have installed and wired the motor current transducer, you must enter settings in SmartPAC PRO Initialization mode (see Making Flywheel Brake and Related Settings, page 44). Instructions for viewing and interpreting the motor current readout on the Press Control Run screen are provided starting on page 72.

  • Page 37: Figure 2-3. Option 2 Board: Led Map

    WPC 2000 Option 2 User Manual 1130700 Figure 2-3. Option 2 Board: LED Map Chapter 2 – Installation...
  • Page 38 1130700 WPC 2000 Option 2 User Manual Chapter 2 – Installation...

  • Page 39: Chapter 3 - Setting Option 2 Initialization Parameters

    You cannot program control-reliable, cross-checked inputs 32-39 (or inputs 8-11 in WPC 2000) as Top-stop/Lockout or Unused. These safety inputs must be set as either E-stop or E-stop/Lockout. 1130700 WPC 2000 Option 2 User Manual Chapter 3 – Setting Option 2 Initialization Parameters...

  • Page 40: Figure 3-2. Wpc Initialization Menu

    1130700 WPC 2000 Option 2 User Manual NOTICE You cannot program control-reliable, cross-checked inputs 32-39 (or inputs 8-11 in WPC 2000) as Top-stop/Lockout or Unused. These safety inputs must be set as either E-stop or E-stop/Lockout. A setup sheet on which you can document the name of each equipment item wired to Option 2 user inputs is provided in Appendix A, page 87.

  • Page 41: Figure 3-4. Press Control User Interlock Menu For Group 2 User Inputs

    WPC 2000 Option 2 User Manual 1130700 3. Press the button indicating the group of user inputs (i.e., Group 1, Group 2, or Group 3) that contains the user input you wish to set. The Press Control Interlock Menu for that user input group displays (see Figure 3-4, which shows the Group 2 screen) with the default stop type for the first user input in the group highlighted.

  • Page 42: Viewing The Status Of User Inputs

    Viewing the Status of User Inputs You can view the status of WPC 2000 Option 2 user inputs just as you can view status of user inputs 1-11 in WPC 2000. Viewing input status is a useful diagnostic tool for troubleshooting your Option 2 user inputs and the auxiliary equipment they are connected to.

  • Page 43: Accessing The Lube/Speed/Flywheel Brake Init. Menu

    WPC 2000 Option 2 User Manual 1130700 Figure 3-7. WPC Interlock Group 2 Input Status Screen The status of all user inputs (OFF or ON) is shown in the STATUS column. Inputs that are ON are highlighted. OFF inputs are not highlighted. In addition, an OFF input may generate the fault code specific to that input on the SmartPAC PRO display.

  • Page 44: Making Flywheel Brake And Related Settings

    1130700 WPC 2000 Option 2 User Manual Making Flywheel Brake and Related Settings Initialization settings for flywheel brake control and related features are made on the Flywheel Brake Setup screen (see Figure 3-10), which you access by selecting FLYWHEEL BRAKE INITIALIZATION on the Lube/Speed Flywheel Brake Initialization Menu, Figure 3-9.

  • Page 45: Table 3-1. Flywheel Brake Setup Screen Settings

    WPC 2000 Option 2 User Manual 1130700 Table 3-1. Flywheel Brake Setup Screen Settings Setting Description FLYWHEEL BRK Flywheel Brake Switch Type. The type of switch used to monitor operation of MONITOR the flywheel brake. Available settings are: PRESS. SWITCH Flywheel brake...

  • Page 46: Setting Flywheel Brake Initialization Parameters

    1130700 WPC 2000 Option 2 User Manual Setting Flywheel Brake Initialization Parameters Flywheel brake control initialization settings specify how operation of your press’s flywheel brake is monitored and controlled. You can select the type of switch (pressure or limit switch) being used to monitor operation of the flywheel brake and the type of brake action (constant or pulsed) used to stop or slow the flywheel.

  • Page 47: Setting Top Stop Output Mode

    WPC 2000 Option 2 User Manual 1130700 1. On the Flywheel Brake Setup screen, move the highlight bar to the DEAD MOTOR INCH setting, and press ENTER to change the setting from DISABLED (the default) to ENABLED. 2. Press Back to save your setting. You are returned to the Lube/Speed/Flywheel Brake Initialization menu.

  • Page 48: Making Lube Control Settings

    1130700 WPC 2000 Option 2 User Manual 2. On the Flywheel Brake Setup screen, move the highlight bar to the MAX XDUCER CURRENT setting, press ENTER, type the value you want in the number entry window, and press ENTER again.

  • Page 49: Figure 3-12. View Or Change Lubrication Setup Menu

    WPC 2000 Option 2 User Manual 1130700 Figure 3-12. View or Change Lubrication Setup Menu Press CHANGE LUBE SETTINGS. The Press Lubrication Setup menu appears, Figure 3-13. NOTICE When you select the View Lube Settings item on the View or Change Lubrication Setup menu, you are shown a view-only version of the Press Lubrication Setup screen.

  • Page 50: Table 3-2. Press Lubrication Setup Screen Settings

    1130700 WPC 2000 Option 2 User Manual The monitoring portion of lube programming for these three systems depends on signals from cycle switches on the divider valves that measure and dispense lubricant to the various parts of the press. If Option 2 does not receive one or more of these signals within a specified time frame, a lube fault is generated and the press is issued a Top-stop/Lockout command.
  • Page 51 WPC 2000 Option 2 User Manual 1130700 Setting Description LUBE 1 PUMP Lube 1 Dispensing Type. The way in which lubrication is to be dispensed by a control valve or other device in a regular Lube 1 lubrication session. Available...

  • Page 52: Setting Lube 1 Initialization Parameters

    1130700 WPC 2000 Option 2 User Manual Setting Description MONITOR If your recirculating lube system requires more than 60 cycle switch actuations SWITCH per minute (1 per second) at the divider block, set MONITOR SWITCH COUNT COUNT to ACTUATIONS. Monitor Switch Check Actuations Setting: When Monitor Switch Count is set to Actuations, the system checks the number of actuations based on a 1-minute timer.
  • Page 53 WPC 2000 Option 2 User Manual 1130700 system power-up unless the Lube 1 initial session is disabled (i.e., zero is entered for both Lube 1 initial session time and cycle switch actuations). Regular Lube 1 lubrication sessions begin after the press is engaged.

  • Page 54: Setting Monitor 1 And 2 Initialization Parameters

    1130700 WPC 2000 Option 2 User Manual 6. Move the highlight bar to the LUBE 1 PUMP setting, and select the way in which you want lubricant dispensed in the Lube 1 system (i.e., constant or pulsed). To toggle between settings, press the ENTER key.

  • Page 55: Figure 3-14. Press Lubrication Setup Screen, Interval

    WPC 2000 Option 2 User Manual 1130700 Figure 3-14. Press Lubrication Setup Screen, Figure 3-15. Press Lubrication Setup Screen, INTERVAL ACTUATIONS Set to INTERVAL or ACTUATIONS, as follows: 1. Move the highlight bar to the MONITOR SWITCH COUNT setting. 2. Press ENTER to toggle between INTERVAL and ACTUATIONS. Note that the first entries for Monitor 1 Switch and Monitor 2 switch change to match this selection.

  • Page 56: Figure 3-17. Press Lubrication Setup Screen With Monitor Switch Count Actuations

    1130700 WPC 2000 Option 2 User Manual NOTICE A convenient one-page lube program and setup guide is provided in Appendix B (see page 89). 1. Move the highlight bar to the MONITOR 1 SWITCH INTERVAL setting, and press ENTER. In the number entry window that displays, key in the number of seconds during which you want one cycle switch actuation to occur, using the numeric keypad, and press ENTER again.

  • Page 57: Table 3-3. Actuations Check Frequency

    WPC 2000 Option 2 User Manual 1130700 How the ACTUATIONS Option Works When Monitor Switch Count is set to ACTUATIONS (Figure 3-17) the system checks the number of actuations based on a 1-minute timer. Monitor Switch 1 and 2 actuations can be set from 0 to 300 per minute (default value: 20/per minute).

  • Page 58: Making Speed Control Settings

    1130700 WPC 2000 Option 2 User Manual 2. Move the highlight bar to the MONITOR 1 SWITCH DELAY setting and press ENTER. In the number entry window that displays, key in the number of seconds you want to allow after actuation of the device you will set (step 4) in the MONITOR SWITCH CHECK field before initiating Monitor 1 monitoring sessions.

  • Page 59: Figure 3-19. Press Speed Setup Screen

    WPC 2000 Option 2 User Manual 1130700 Figure 3-19. Press Speed Setup Screen The speed parameters you set on this screen control the maximum and minimum speeds at which your press can operate in any mode and for any tool. You can also set an individual maximum press speed for Single-stroke and Inch modes.

  • Page 60: Resetting A Dual Safety Valve (Dsv)

    1130700 WPC 2000 Option 2 User Manual To set speed control initialization parameters, do the following: 1. Touch in the MAXIMUM PRESS SPEED value box. A numeric entry window opens. Key in the value for maximum speed and press ENTER.

  • Page 61: Viewing The Status Of Option 2 Inputs And Outputs

    WPC Input Status screen, shown in Figure 3-21, displays. Figure 3-21. Display WPC Input Status Screen 2. Press LUBE CONTROL I/O STATUS. The WPC 2000 Option 2 I/O Status screen, shown in Figure 3-22, displays. Chapter 3 – Setting Option 2 Initialization Parameters...
  • Page 62 1130700 WPC 2000 Option 2 User Manual Figure 3-22. WPC 2000 Option 2 I/O Status Screen The status of each Option 2 input and output is shown in the rightmost column. Inputs and outputs are identified by name (first column), the terminal(s) to which they are wired (second column), and the LED with which they are associated (third column).

  • Page 63: Chapter 4 - Setting Press Speeds In Program Mode

    1. On the Main Program Menu, press TOOL MANAGER. The Tool Manager screen appears. 2. Press the tool you want to program to highlight it. 3. Press EDIT TOOL. The Tool Program Menu screen appears, Figure 4-1. 1130700 WPC 2000 Option 2 User Manual Chapter 4– Setting Press Speeds in Program Mode...
  • Page 64 1130700 WPC 2000 Option 2 User Manual Figure 4-1. Edit Tool Program Menu 4. Press PRESS CONTROL. The Press Control Parameters screen appears, Figure 4-2. Speed settings you can make on the Press Control Parameters screen are shown in Table 4-1, below.

  • Page 65: Table 4-1. Press Control Parameters Screen Settings

    WPC 2000 Option 2 User Manual 1130700 Table 4-1. Press Control Parameters Screen Settings Setting Description CONTINUOUS Press Speed in Continuous Mode. The speed at which you want the press to SPEED be run for a specified tool in Continuous operating mode. This value cannot be greater than the Maximum Press Speed or less than the Minimum Press Speed set on the Press Speed Setup screen in Initialization (see page 3-19).
  • Page 66 1130700 WPC 2000 Option 2 User Manual Chapter 4 – Setting Press Speeds in Program Mode...

  • Page 67: Chapter 5 - Using Option 2 In Run Mode

    ENTER. NOTICE Whenever the press is idle the display shows FSPM (flywheel strokes per minute). Once the press is started, PRESS SPEED is shown. 1130700 WPC 2000 Option 2 User Manual Chapter 5 – Using Option 2 in Run Mode...
  • Page 68 1130700 WPC 2000 Option 2 User Manual NOTICE The FSPM value is generated from the motor drive when the clutch is not engaged. The FSPM is generated only by the Option 2, not by the flywheel sensor input. Figure 5-1. Main Run Menu 2.
  • Page 69 WPC 2000 Option 2 User Manual 1130700 NOTICE The FSPM value is generated from the motor drive when the clutch is not engaged. The FSPM is generated only by the Option 2, not by the flywheel sensor input. 3. Move the highlight bar to the CONTINUOUS SPEED setting, press ENTER, and increase the displayed setting, using the Up Arrow () cursor key, until the maximum press speed set in...
  • Page 70 1130700 WPC 2000 Option 2 User Manual Figure 5-4. Press Control Run Screen Displaying Maximum Speed Values 6. Select the CONTINUOUS SPEED setting again, decrease the displayed setting, using the Down Arrow () cursor key, until the minimum press speed set in Initialization displays. Press Back.

  • Page 71: Adjusting Press Speed

    WPC 2000 Option 2 User Manual 1130700 10. Check the value displayed in the FSPM field (see Figure 5-6, below). This field, which displays on the right side of the Run screen header when the clutch is not engaged, shows the speed of the press as measured at the motor drive, which is fed to the Option 2 board via the tachometer generator output (see Wiring Analog Speed Control Inputs and Outputs, page 34).

  • Page 72: Monitoring Motor Current

    1130700 WPC 2000 Option 2 User Manual Table 5-1. Press Control Run Screen Settings Setting Description CONTINUOUS Press Speed in Continuous Mode. The speed at which you want the press to be SPEED run for a specified tool in Continuous operating mode. This value cannot be greater than the Maximum Press Speed or less than the Minimum Press Speed set on the Press Speed Setup screen in Initialization (see page 58).
  • Page 73 WPC 2000 Option 2 User Manual 1130700 Figure 5-7. Press Control Screen in Run Figure 5-8. Motor Current Readings on Press Control Run Screen Press motor current is displayed as a percentage of motor load. Maximum (MAX) and minimum (MIN) motor load percentages are shown beneath the MOTOR LOAD % caption at the right of the screen.

  • Page 74: Operating The Press In "Dead Motor Inch

    1130700 WPC 2000 Option 2 User Manual VDC, each volt output by the transducer represents 5 A of current. Returning to the example used in the previous paragraph, a 28 A transducer current reading represents 5.6 VDC of transducer output voltage.

  • Page 75: Chapter 6 - Troubleshooting

    Removal of the Option 2 board should be performed only after careful consideration of safety implications. If you have wired and programmed cross-checked user inputs on the Option 2 board, removal of the board could render press operation hazardous. 1130700 WPC 2000 Option 2 User Manual Chapter 6– Troubleshooting...
  • Page 76 1130700 WPC 2000 Option 2 User Manual NOTICE When you re-initialize WPC 2000, all press control parameters (e.g., option switch settings, brake monitor settings, etc.) are reset to their default values. To avoid losing data you have painstakingly entered, copy existing press control parameters to a table so you can replace them when WPC 2000 is re-initialized.
  • Page 77 Try reinstalling the Option 2 board (see Installing the Option 2 Board, page 23), making sure to seat both connectors accurately, then power down and power up the SmartPAC PRO. If you still get the F159 fault, one or both of the connectors are bad. Contact Wintriss Tech. Support for assistance. F160 OPTION BOARD ID ERROR...

  • Page 78: User Input Faults

    To correct the problem that caused the fault code to display, check the equipment and wiring connected to that user input. When you have corrected the problem, reset the system. If the problem recurs, contact Wintriss Tech. Support. Table 6-1. WPC 2000 Option 2 User Input Fault Codes Terminal for jumper Fault Code...

  • Page 79: Hydraulic Overload Faults

    WPC 2000 Option 2 User Manual 1130700 Terminal for jumper Fault Code User Input Pin # connection User 22 +24 VDC User 23 +24 VDC User 24 +24 VDC User 25 +24 VDC User 26 +24 VDC User 27 +24 VDC...
  • Page 80 1130700 WPC 2000 Option 2 User Manual Remedy: Turn the Stroke Select key switch to INCH. When a second F153 message displays, press OK, then try stroking the press. If additional F153 or F155 (see below) messages display, keep pressing OK and trying to stroke the press.
  • Page 81 WPC 2000 Option 2 User Manual 1130700 from OFF to ON when the pump turns on. The STATUS setting for the Hydraulic Overload Monitor Switch input should change from OFF to ON when the system has been repressurized. NOTICE You can also check the state of the pump by observing LED DS640 on the Option 2 board (see Figure 2-3, page 37).

  • Page 82: Flywheel Brake Faults

    1130700 WPC 2000 Option 2 User Manual Remedy: Inch the press to the top of the stroke. The hydraulic overload pump should turn on when the ram reaches either 270° or 30° and begin repressurizing the system. The STATUS setting for the Hydraulic Overload output on the Option 2 I/O Status screen (see Viewing the Status of Option 2 Inputs and Outputs, page 61) should change from OFF to ON when the pump turns on.

  • Page 83: Lube Faults

    WPC 2000 Option 2 User Manual 1130700 Lube Faults F150 LUBE 1 FAULT A lube control fault has occur- red. The lubricant is not being properly circulated or there is a cycle switch failure. Problem: The Lube 1 input has not received the number of cycle switch actuations programmed for the lubrication time specified in Initialization for either an initial or regular Lube 1 lube session.
  • Page 84 1130700 WPC 2000 Option 2 User Manual Remedy: If this is a new installation, check the status of the Monitor 1 Cycle Switch input on the Option 2 I/O Status screen (see Viewing the Status of Option 2 Inputs and Outputs, page 61). The STATUS entry for MONITOR 1 CYCLE SW should toggle from OFF to ON as the cycle switch on the divider valve opens and closes.

  • Page 85: Speed Control Faults

    WPC 2000 Option 2 User Manual 1130700 If this message displays after the machine has been running for some time, check to make sure that the lube system has sufficient oil in the reservoir and that no lube lines have become crimped or unattached.
  • Page 86 1130700 WPC 2000 Option 2 User Manual If the press has been in operation for a while, first check the wiring connections and power at the tachometer generator terminals, then, if these are OK, check TB604 wiring and jumper JP601A and JP601B settings.

  • Page 87: Appendix A - Option 2 User Input Setup Sheet

    User 36 +24 VDC paired with 142, 146 +24 VDC User 37 User 38 +24 VDC paired with 143, 147 +24 VDC User 39 1130700 WPC 2000 Option 2 User Manual Appendix A – Option 2 User Input Setup Sheet...
  • Page 88 1130700 WPC 2000 Option 2 User Manual Appendix A...

  • Page 89: Appendix B - Lube Control Setup Guide

    The device runs for the length of time you specify. The Lube 1 Initial Cycle function is useful for lubricating counterbalance cylinders, which may need an initial coating of lubricant before the press motor is started. 1130700 WPC 2000 Option 2 User Manual Appendix B...
  • Page 90 1130700 WPC 2000 Option 2 User Manual Enter the number of cycle switch actuations (1-100) that must LUBE 1 INITIAL CYCLE SWITCH: occur within the time specified in field 1 to prevent generation of a lube fault. LUBE 1 FREQUENCY: Enter the number of minutes or strokes (1-4000) that you want to elapse between actuations of the lube control valve or other device during regular lubrication sessions.

  • Page 91: Index

    79 flywheel brake control (Initialization), 44 overview, 17 lube control (Initialization), 48 setting stop type and name, 39 speed control (Initialization), 58 viewing status, 42 speed control (Program mode), 63 wiring, 28 1130700 WPC 2000 Option 2 User Manual Index...
  • Page 92 1130700 WPC 2000 Option 2 User Manual Index...

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