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GCC Technologies Expert II Maintenance Manual

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Expert II & Expert II LX Maintenance Manaul V2.0
Expert II & Expert II LX
Maintenance Manual
1

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Summary of Contents for GCC Technologies Expert II

  • Page 1 Expert II & Expert II LX Maintenance Manaul V2.0 Expert II & Expert II LX Maintenance Manual...

  • Page 2: Table Of Contents

    Expert II & Expert II LX Maintenance Manaul V2.0 Table of Contents Chapter 1 Overview ...................... 3 1.1 Introduction ......................3 Chapter 2：Mechanical System ................4 2.1 Main Unit Assembly ..................4 2.2. Left Side Assembly ..................7 2.3 Right Side Assembly ..................9 2.4 Carriage Assembly (Expert 24) ..............

  • Page 3: Chapter 1 Overview

    Expert II & Expert II LX Maintenance Manaul V2.0 Chapter 1 Overview 1.1 Introduction This manual is prepared for distributors to maintain or repair Jaguar V. Briefly,  Chapter 1 System overview  Chapter 2 We have diagrams to show the part number for every part in different sections.

  • Page 4: Chapter 2：Mechanical System

    Expert II & Expert II LX Maintenance Manaul V2.0 Chapter 2：Mechanical System 2.1 Main Unit Assembly Item Part No. Description 24403590G Top cover 24100542G Left Cover 24100543G Right Cover 290067810 Front Platen 290067670G Rear Platen...
  • Page 5 Expert II & Expert II LX Maintenance Manaul V2.0...
  • Page 6 Expert II & Expert II LX Maintenance Manaul V2.0 Parts List : Part No. Description 20901682G ON/OFF SW TO P/B Cable K/3C 20901664G Fuse&ON/OFF SW Cable (black) (K/3C) 20901668G EMI Filter to ON/OFF cable white. K/3C 20901669G EMI Filter to Fuse cable black. K/3C...

  • Page 7: Left Side Assembly

    Expert II & Expert II LX Maintenance Manaul V2.0 2.2. Left Side Assembly...
  • Page 8 Expert II & Expert II LX Maintenance Manaul V2.0 Parts List : Item Part No. Description Assembly set P/N 20600101G X-axis belt (S2M-W10-L260) 20700038G Bearing 684ZZ. 29001548G 20700039G Bearing L-1910ZZ. 22801465G White pulley Washer 29001548G 22801489G Bearing Support 22801620G bearing stopper...

  • Page 9: Right Side Assembly

    Expert II & Expert II LX Maintenance Manaul V2.0 2.3 Right Side Assembly Fig 1-4...
  • Page 10 Expert II & Expert II LX Maintenance Manaul V2.0 Parts List : Assembly set Item Part No. Description 20700038G Bearing 684ZZ. 29003794G 20700039G Bearing L-1910ZZ. 22800288G Active pulley s shaft 29003794G 22801465G White pulley Washer 29003794G 22801489G Bearing Support 22801620G bearing stopper...

  • Page 11: Carriage Assembly (Expert 24)

    Expert II & Expert II LX Maintenance Manaul V2.0 2.4 Carriage Assembly (Expert 24)
  • Page 12 Expert II & Expert II LX Maintenance Manaul V2.0 No. Part No. Description Qty Assembly set P/N 1 20200065G VCM coil. 1 29002796G 2 20700029G Bearing L-840ZZ/MR84ZZ 4 29002796G 3 20700038G Bearing 684ZZ. 1 29002796G 4 20700040G Flange Bearing MF74ZZ.

  • Page 13: Carriage Assembly (Expert 24Lx)

    Expert II & Expert II LX Maintenance Manaul V2.0 2.5 Carriage Assembly (Expert 24LX) Parts List : No. Part No. Description Assembly set P/N 1 20200065G VCM coil. 29006172G 2 20700029G Bearing L-840ZZ/MR84ZZ 29006172G 3 20700038G Bearing 684ZZ. 29006172G 4 20700040G Flange Bearing MF74ZZ.
  • Page 14 Expert II & Expert II LX Maintenance Manaul V2.0 No. Part No. Description Assembly set P/N 13 22800708G DU Roller shaft 29006172G 14 22800709G Slide shaft in tool carriage 29006172G 15 22800710G Carrier guide roller flute-DU type 29006172G 16 22800714G...

  • Page 15: Pinch Roller Set

    Expert II & Expert II LX Maintenance Manaul V2.0 2.6 Pinch Roller Set Parts List : Assembly set Part No. Description 20200003G Pinch roller wheel 29003832G 22800029G Pinch roller shaft. 29003832G 22800294G Pinch roller active arm shaft 29003832G Fig 1-7...

  • Page 16: Auxiliary Pinch Roller Assembly

    Expert II & Expert II LX Maintenance Manaul V2.0 2.7 Auxiliary Pinch roller Assembly Parts List : Assembly set Part No. Description 22800029G Pinch roller shaft. 29004306G 22800294G Pinch roller active arm shaft 29004306G 22801897G Auxiliary Wheel 29004306G 24100285G Pinch roller base...

  • Page 17: Grid Roller Housing Assembly

    Expert II & Expert II LX Maintenance Manaul V2.0 2.8 Grid roller housing Assembly Parts List : Part No. Description 20700020G Bearing 692ZZ 22801418G main beam Sable 23300440G Support seat 23301012G Drum self-made - Sable & Bengal 23500003G Nut(2xt1.6xS4) 25200067G Pan head machine screw(M2*8L while)

  • Page 18: Chapter 3 : Circuit System

    Expert II & Expert II LX Maintenance Manaul V2.0 Chapter 3 : Circuit System 3.1 System Diagram...

  • Page 19: Electrical Component Connections

    Expert II & Expert II LX Maintenance Manaul V2.0 3.2 Electrical Component Connections  Machine Base and Components...
  • Page 20 Expert II & Expert II LX Maintenance Manaul V2.0...

  • Page 21: Chapter 4 : Maintenance

    Expert II & Expert II LX Maintenance Manaul V2.0 Chapter 4 : Maintenance 4.1 How to replace Control Panel Tools Required:  Phillips screwdriver  Slotted screwdriver  Allen Wrench 1. Use Phillips screwdriver to lose two screws on right/left cover.
  • Page 22 Expert II & Expert II LX Maintenance Manaul V2.0 3. Use Allen Wrench to loose Ground cable screw on right side support. 4. Use Slotted screwdriver to scrape off glue on flat cable connector. 5. Pull out flat cable on control panel, and then remove the top cover.
  • Page 23 Expert II & Expert II LX Maintenance Manaul V2.0 6. Use Phillips screwdriver to loose screw on control panel board. 7. Use Slotted screwdriver to scrape glue and remove the screws.
  • Page 24 Expert II & Expert II LX Maintenance Manaul V2.0 8. Change control panel.

  • Page 25: Replace Pinch Roller

    Expert II & Expert II LX Maintenance Manaul V2.0 4.2 Replace Pinch Roller 1. Pull up the Pinch Roller lever. 2. Behind of the machine, on right side use Phillips screwdriver to loose the screw shown as below picture. 3. Push to right side, press down then take out the Pinch roller.

  • Page 26: Replace Main Board

    Expert II & Expert II LX Maintenance Manaul V2.0 4.3 Replace Main board 1. Use Phillips screwdriver to loose screws on Front platen extension and Rear platen extension. 2. Use Slotted screwdriver to scrape off the glue on all connector.
  • Page 27 Expert II & Expert II LX Maintenance Manaul V2.0 3. Unplug all connectors. 4. Use Phillips screwdriver to loose four screws on main board. 5. Change Main board.

  • Page 28: Replace Power Board

    Expert II & Expert II LX Maintenance Manaul V2.0 4.4 Replace Power Board Unplug all connectors Use Phillips screwdriver to loose four screws on power board. Change Power board.

  • Page 29: Replace X Motor

    Expert II & Expert II LX Maintenance Manaul V2.0 4.5 Replace X Motor Unplug cable on motor. Use Phillips screwdriver to loose four screws as below picture. (Only to loose, do not remove)
  • Page 30 Expert II & Expert II LX Maintenance Manaul V2.0 Use marker to mark on the tension adjustment screw for realignment. Use Phillips screwdriver to counter anticlockwise rotate screw two circles, release the belt. (Black mark is still aligned) Remove the belt.
  • Page 31 Expert II & Expert II LX Maintenance Manaul V2.0 6. Use Allen Wrench to loose four screws. 7. Change X motor and tension the belt back to the origin marked position.

  • Page 32: Replace Y Motor

    Expert II & Expert II LX Maintenance Manaul V2.0 4.6 Replace Y Motor 1. Unplug cable from motor. 2. Use Allen Wrench to loose four screws. 3. Change Y motor.

  • Page 33: Limit Switch Disassembly

    Expert II & Expert II LX Maintenance Manaul V2.0 4.7 Limit Switch Disassembly Step 1: Take off the holding bracket from the right panel. Step 2: Loosen the screws from the bracket.

  • Page 34: How To Replace Carriage

    Expert II & Expert II LX Maintenance Manaul V2.0 4.8 How to replace Carriage Tools Required:  Phillips screwdriver  Slotted screwdriver  Allen Wrench 1. Use Slotted screwdriver to scrape off the glue on carriage PCB connector. 2. Use Slotted screwdriver to loose two screws on top of carriage from the back.
  • Page 35 Expert II & Expert II LX Maintenance Manaul V2.0 3. Pull up the belt, push carriage forward down to remove the carriage set from the belt. Installation Note When install carriage, the first gear on left groove of the carriage must be set from onto the second backlash of the belt to set origin.

  • Page 36: Belt Tension Adjustments

    Expert II & Expert II LX Maintenance Manaul V2.0 4.9 Belt Tension Adjustments To replace the tool carriage or belt, the belt tension needs to be adjusted to 4g. Please follow the steps. Step 1. Move the tool carriage to one end of the guide beam.

  • Page 37: Chapter 5 : Trouble Shootings

    Expert II & Expert II LX Maintenance Manaul V2.0 Chapter 5 : Trouble Shootings 5.1 LED Indications and Error Message The following table provide a quick reference for system operation  LED Indications blink ON/OFF ERROR REPEAT DATA CUT TEST...
  • Page 38 Expert II & Expert II LX Maintenance Manaul V2.0  LED Commends Commands ERROR ON/OFF REPEAT DATA LINE CLEAR TEST Change USB port type: set to “Off line” status, press “Pause” + “Origin Set” together to enter Set to GCC USB mode...

  • Page 39: Main Board Parameter Reset

    Expert II & Expert II LX Maintenance Manaul V2.0 5.2 Main board parameter reset Press ON/OFF LINE, set to offline. Press and hold Pause & press Origin Set Press and hold “left” arrow and press “Up” arrow Press “Data Clear”...

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