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PFlow Industries B Series Owner's, Installation And Maintenance Manual

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B Series | Box Lift
Owner's, Installation,
and Maintenance Manual
Important:
Read this entire manual.
Important safety information
is included.
Before starting the installation,
verify the job site dimensions and the
dimensions of the delivered materials
against the PFlow Industries, Inc.
General Arrangement (GA) drawing.
The illustrations depicted in this manual
are not to scale or detail. The illustrations
are for reference only.
15719-0001 | Rev H | 2023-12-01 | Printed in the U.S.A.
www.pflow.com
P 414 352 9000
F 414 352 9002
6720 N. Teutonia Ave.
Milwaukee, WI 53209

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  • Page 1 P 414 352 9000 F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 B Series | Box Lift Owner’s, Installation, and Maintenance Manual Important: Read this entire manual. Important safety information is included. Before starting the installation,...
  • Page 2 www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 1. Contact Information 15705-0011 1 | 1 2. General Information 15710-0004 2 | 1 Introduction 2 | 1 General Overview 2 | 1 Code Requirements...
  • Page 3 www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page ectrica tan ar efinition 15709-0085 6 | 1 Field Electrical Wiring Standards 6 | 1 e nitions 6 | 1 Requirements 6 | 1...

  • Page 4: Table Of Contents

    www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 11. Mechanical Overview 15719-0008 11 | 1 Modular Steel Enclosure Frame 11 | 1 Carriage 11 | 1 Motor Drive Assembly 11 | 2 Lift Chains...
  • Page 5 www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 15. Cleaning 15709-0088 15 | 1 Important Safety Information 15 | 1 Cleaning 15 | 1 16. Preventive Maintenance and Schedule 15719-0011 16 | 1 Checklist...
  • Page 6 www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 21. Placement 15719-0016 21 | 1 Important Safety Information 21 | 1 Verify Job Site Dimensions and Carriage 21 | 1 Orientation Mark Alignment...
  • Page 7 Customer Support Department e-mail: csd@p ow.com Sales e-mail: sales@p ow.com For a list of contact personnel visit the PFlow Industries, Inc. website at: https://www.p ow.com/contact Documentation PFlow Industries, Inc. reserves the right to make changes or improvements to the standard model line at any time. PFlow Industries, Inc. reserves the right to make changes to subsequent editions of the manual without prior notice to holders of this edition.
  • Page 8 www.pflow.com P 414 352 9000 Contact Information Section 1 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 1 | 2 15705-0011 | Rev | 2022-02-01 | e-mail csd@pflow.com...
  • Page 13 VRC. Any other use is strictly forbidden. PFlow Industries, Inc. has attempted to protect against as many hazards as Potential Risks and possible. The following potential risks should be addressed before the VRC is...
  • Page 14 If a maintenance operation requires the carriage to remain in the raised position, refer to Bulletin 15709-0083 for additional information or contact PFlow Industries, Inc. Customer Support Department for assistance. This equipment can be dangerous if not used properly. Allow only competent adults who have been properly trained and authorized personnel to operate this equipment.
  • Page 15 Climbing, sitting, walking, or riding on equipment while the equipment is in operation could result in death or serious injury. If this VRC needs to be modified in any way, contact PFlow Industries, Inc. for assistance. Do not make any unauthorized changes.
  • Page 16 www.pflow.com P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209 Inform personnel about the location and operation of emergency stops and CAUTION power disconnection points. During operation, the surfaces of some components may become hot. Avoid touching hot surfaces or wear protective gloves.
  • Page 17 www.pflow.com P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209 Electrical Safety Precautions High Voltage! Employees servicing or maintaining VRCs may be exposed to death or serious personal injury if hazardous energy is not properly controlled.
  • Page 18 www.pflow.com P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209 Electrical Safety Precautions High Voltage! To prevent serious injury, death, or property damage, all electrical connections and permanent wiring must be installed by a licensed electrician in accordance with applicable local or national electrical codes.
  • Page 21 Although the wording and descriptions may sound familiar to the person who has read the manual, other terms and descriptions might not. It is recommended by PFlow Industries, Inc. that this glossary be reviewed before reading the remainder of this manual.
  • Page 22 The distance from one operating oor level to the adjacent operating oor level (see Vertical travel). General Arrangement The drawing produced by PFlow Industries, Inc. which shows the VRC. The (GA) drawing drawing may show but does not specify building details.
  • Page 23 www.pflow.com P 414 352 9000 Glossary Section 5 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Header Header refers to the horizontal structure spanning the width of the carriage. The carriage header de nes the load height. HMI (Human Machine The user interface in the control system that provides graphic control of the Interface)
  • Page 24 www.pflow.com P 414 352 9000 Glossary Section 5 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Macropoxy Macropoxy is a fast drying, polyamide epoxy designed to protect steel in industrial exposures. Ideal for protection of sharp edges, corners, and welds. Momentary contact A push button which only has to be pressed for an instant to activate the push button...
  • Page 25 PFlow Industries, Inc. informational data sheet providing general information on a speci c VRC. sheet Se ies | 1571 -0005 | Rev | 2022-0 -01 | e-mail csd@pflow.com...
  • Page 26 P 414 352 9000 Glossary Section 5 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 B Series Box Lift Door Push-button station Panel Lift chains Safety pin Carriage frame Push-button station Door Carriage Main control panel 16200-0000.SMG...
  • Page 31 PFlow Industries, Inc. Customer Support Department. responsible for damage due to shipping or receiving once the equipment has le the factory nor will PFlow Industries, Inc. file any claims for damage that may occur. Inspection Upon receipt, conduct an immediate inspection while the equipment is still on the truck or immediately a er it is moved to the receiving area.
  • Page 32 www.pflow.com P 414 352 9000 Equipment Arrival Section 7 | F 414 352 9002 6720 N. Teutonia Ave. and Unpacking Milwaukee, WI 53209 Shipping Photograph Examples 1. Bottom Section 2. Parts Box 3. Control Panel 4. Mid Section 5. Top Section Parts Box Parts Box Contents Section 7 | 2...
  • Page 33 Notify PFlow Industries, Inc. by phone, FAX, or e-mail during the next business day if an NOTE event occurs during our non-working hours. Issuance of an authorization number does not guarantee approval and or payment.
  • Page 34 www.pflow.com P 414 352 9000 Equipment Arrival Section 7 | F 414 352 9002 6720 N. Teutonia Ave. and Unpacking Milwaukee, WI 53209 Recommended Tools The following is a list of recommended tools necessary to expertly install the equipment to industry standards. This is only a guideline. Individual sites and applications may require additional items.
  • Page 35 7. Determine if the weight and the size of the components exceed the li requirements to handle and li the heaviest load. If the weight of the load is in question, please contact the PFlow Industries, Inc. Customer Support Department.
  • Page 36 These discrepancies must be addressed immediately with PFlow Industries, Inc. 4. Report any discrepancies to the PFlow Industries, Inc. Customer Support Department. 5. Determine if additional bracing material is required.
  • Page 37 Department to determine if the intended use is possible. Inappropriate and/or modified use of the VRC can result in dangerous safety issues and/or damage. If this VRC needs to be modified in any way, contact PFlow Industries, Inc. for assistance. Do not make any unauthorized changes.
  • Page 38 www.pflow.com P 414 352 9000 Job Site vs General Section 9 | F 414 352 9002 6720 N. Teutonia Ave. Arrangement Drawing Milwaukee, WI 53209 Section 15710-0011 | Rev | 2022-02-01 | e-mail csd@pflow.com...
  • Page 39 Questions the di erence between an installation that is smooth and an installation that is di cult. PFlow Industries, Inc. has prepared a list of site speci c questions to investigate: 1. Is 3-phase power available for the installation work? 2.
  • Page 40 www.pflow.com P 414 352 9000 Frequently Asked Section 9 | F 414 352 9002 6720 N. Teutonia Ave. Questions Milwaukee, WI 53209 Section 10 | 2 15710-0011 | Rev | 2022-02-01 | e-mail csd@pflow.com...

  • Page 41: Mechanical Overview 15719-0008 11

    (1) push-button station per level are furnished. For more information on the electrical components, see Section 12 in this manual. The B Series consists of stackable modular-formed steel panels that provide Modular Steel full-height guarding. The base is anchored to the oor. The stackable sections Enclosure Frame are bolted together.

  • Page 42: Motor Drive Assembly 11

    www.pflow.com P 414 352 9000 Mechanical Overview Section 11 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Motor Drive The motor drive assembly Assembly consists of a motor, brake, gearmotor reducer (commonly referred to as a gear motor assembly), li sprockets, a keyed drive sha , bearings, and a support...

  • Page 43: Spring-Loaded Safety Pin Function 11

    www.pflow.com P 414 352 9000 Mechanical Overview Section 11 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Spring-Loaded If the li chain breaks or becomes slack, the safety stop clevis drops into the safety stop weldment and releases the tension on the safety cable. The spring- Safety Pin loaded safety pins will quickly extend and engage into the safety pin catch strips Function...
  • Page 44 www.pflow.com P 414 352 9000 Mechanical Overview Section 11 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 11 | Se ies | 1571 -0008 | Rev | 2022-0 -01 | e-mail csd@pflow.com...

  • Page 45: Electrical Overview 15719-0007 12

    6720 N. Teutonia Ave. Milwaukee, WI 53209 Electrical The following is a standard description of the electrical wiring of a B Series Overview Vertical Reciprocating Conveyor (VRC). This does not include any speci cs on options available or ordered (e.g., gates). A copy of the electrical schematic can be found in the control panel and the shipping packet originally included in the parts crate.

  • Page 46: Motor Assembly 12

    The motor is located in the bottom of the VRC. The motor wiring must be veri ed prior to energizing the VRC. The standard two-level B Series VRC has ve (5) limit switches: one (1) at each level Limit Switches to stop the carriage, one (1) overtravel limit switch, and one (1) chain monitor limit switch for each li chain.

  • Page 47: Sequence Of Operation 15719-0009 13

    If a maintenance operation requires the carriage to remain in the raised position, refer to Bulletin 157013-0083 for additional information or contact PFlow Industries, Inc. Customer Support Department for assistance. This equipment can be dangerous if not used properly. Allow only competent adults who have been properly trained and authorized personnel to operate this equipment.

  • Page 48: Begin Sequence 13

    www.pflow.com P 414 352 9000 Sequence of Operation Section 13 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Begin Sequence 1. Press the desired oor level button on the push-button station. See Figure 13-1. The main li motor contactor coil energizes, closing the high voltage contacts, which in turn provides power to the main li motor.
  • Page 49 www.pflow.com P 414 352 9000 Sequence of Operation Section 13 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Sequence 5. The carriage overtravel limit switch is a safety device mounted above the (continued) uppermost oor level limit switch. In the event the uppermost level oor level limit switch fails to actuate, the overtravel limit switch is activated when it comes into contact with the carriage.

  • Page 50: To Operate The Lift 13

    www.pflow.com P 414 352 9000 Sequence of Operation Section 13 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 To Operate 1. Close all doors. the Lift 2. Press the desired oor level button on the push-button station to move the carriage to the desired oor.

  • Page 51: Nord Motor Operation And Maintenance 15719-0010 14

    If a maintenance operation requires the carriage to remain in the raised position, refer to Bulletin 15709-0083 for additional information or contact PFlow Industries, Inc. Customer Support Department for assistance. 1571 -0010 | Rev | 2022-0 -01 | e-mail csd@pflow.com...

  • Page 52: Terms 14

    Operating time: 100% Ambient temperature: -20°C to +40°C (-4°F to 104°F) Should any of the above parameters be exceeded contact the PFlow Industries, Inc. Customer Support Department for advice. Ambient The “Ambient Temperature” is intended to be an operation guideline Temperature based upon the typical properties of the lubricant.

  • Page 53: Labeling 14

    www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Labeling The lettering of the brake includes important data. This data and the contractual provisions for the brakes establish the limits of use. Lettering on the brake housing: 103V 12 09 40 Braking torque in Nm...

  • Page 54: Reducer Nameplate 14

    www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Reducer Nameplate Observe the data on all reducer nameplates and verify published ratings for NOTICE the NORD item(s) in question. Do not operate any NORD equipment outside the published performance range.

  • Page 55: Motor Options And Nomenclature 14

    6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Motor Options and PFlow Industries, Inc. o ers many options for its motors. The option code Nomenclature will be shown in the motor nomenclature. Lettering on the motor housing: 100LP /4 BRE 40 H...

  • Page 56: Operation Of The Brake 14

    www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Operation of The standard motor brake is “spring- the Brake set”. When power is removed and the brake is de-energized (power-o ), the brake springs exert a force against the armature plate in turn preventing...

  • Page 57: Brake Inspection 14

    www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Brake Inspection The spring-loaded brake is virtually maintenance free. However, when the maximum air gap is reached, an adjustment of the air gap is required for the safe operation of the brake.

  • Page 58: Adjust The Air Gap 14

    www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Adjust the Air 1. Loosen the xing screws that attach the brake to the motor’s end-shield by approximately half a turn.

  • Page 59: Troubleshooting The Brake 14

    www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Troubleshooting The following table identi es some of the most common issues with brake, the the Brake possible causes, and the suggested solution.

  • Page 60: Removing The Brake 14

    www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Removing the The brake can only be removed a er power has been disconnected from Brake the VRC, the brake and motor has been de-energized, and the brake is torque-free.

  • Page 61: Brake Pad Replacement 14

    www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Brake Pad When the brake pad is worn the pad should be replaced to maintain proper Replacement brake operation and ensure safety.
  • Page 62 www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Troubleshooting The following table identi es some of the most common issues with speed the Reducer reducers, the possible causes, and the suggested solution.
  • Page 63 www.pflow.com P 414 352 9000 Cleaning - VRC Section 15 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Do not use any corrosive or ammable solvents or cleaning agents on the machine that contain TRI, PER, TETRA, or FCHC. Read the instructions on the packaging when use is made of chemical substances (cleaning agents).
  • Page 64 www.pflow.com P 414 352 9000 Cleaning - VRC Section 15 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 2 | Section 15 1570 -0088 | Rev C | 2022-02-01 | e-mail csd@pflow.com...
  • Page 65 A record of regular, properly conducted preventive maintenance provides a running history of any issues the VRC may have. The reports will identify trends, and helps anticipate expected wear and tear repairs. Sign and return to PFlow Industries, Inc. Customer Support Department via e-mail to csd@p ow.com...
  • Page 66 P 414 352 9000 B Series Preventive Section 16 | F 414 352 9002 Maintenance and 6720 N. Teutonia Ave. Milwaukee, WI 53209 Schedule Checklist Action How Often nspect t e VRC o an o vio s st ct al dama e.
  • Page 67 www.pflow.com P 414 352 9000 Troubleshooting Section 17 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Before You Begin Read this entire manual before any troubleshooting and service is attempted on the Vertical Reciprocating Conveyor (VRC). Service must be performed only by quali ed and trained service technicians familiar with the safe operation of this equipment.
  • Page 68 www.pflow.com P 414 352 9000 Troubleshooting Section 17 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 The following table identi es some of the most common issues with the VRC, the possible causes, and the suggested solution. Malfunction Possible Cause Solution...
  • Page 69 www.pflow.com P 414 352 9000 Troubleshooting Section 17 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Malfunction Possible Cause Solution ve c ent senso o moto i ten t e li ted load. Li motor starts for ove load t ips.
  • Page 70 www.pflow.com P 414 352 9000 Troubleshooting Section 17 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 17 | Se ies | 1571 -0012 | Rev | 2022-0 -01 | e-mail csd@pflow.com...
  • Page 71 This list is based on the job as manufactured and shipped new from PFlow Industries, Inc. Any changes, updates, parts by others, or modi cations a er shipment are unknown to PFlow Industries, Inc.
  • Page 72 P 414 352 9000 Recommended Spare Parts Section 18 | F 414 352 9002 6720 N. Teutonia Ave. B Series Milwaukee, WI 53209 2 | Section 18 Se ies | 1571 -0013 | Rev | 2023-12-01 | e-mail csd@pflow.com...
  • Page 73 www.pflow.com P 414 352 9000 Parts Section 19 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Before You Begin Part numbers in this manual are subject to change without notice. Components replaced under warranty will be charged for in accordance with our RMA procedures.
  • Page 74 www.pflow.com P 414 352 9000 Parts Section 19 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Roller Assembly Item Qty Part No. Description 13293-1000-B Rolle Ca ia e 13153-0000 1328 -1000 n le o ntin 7018-0008 olt S o lde 3 8 1 2 Sc ew C 3 8-1...
  • Page 75 www.pflow.com P 414 352 9000 Parts Section 19 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 GAL Interlock Assembly, Series B Item Qty Part No. Description 13296-0000-B nte loc G 2691-1100 The interlock is a device used to mechanically prevent the door from S ppo t eepe - nte loc...
  • Page 76 Sp oc et 0 13 1-1 8 ssem l C ain G ide 17057-0000 ** Appropriate weldment varies by application. Contact PFlow Industries, Inc. Customer Support Department for part number. VRC serial number is required. Miscellaneous Item Qty Part No.
  • Page 77 www.pflow.com P 414 352 9000 Parts Section 19 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Push-Button Station Item Qty Part No. Description me enc Stop 13692-0014 tton l s 13690-0003 tton ssem l 13675-1002 ic Connect Ca le 12 8- in 15235-2006...
  • Page 78 www.pflow.com P 414 352 9000 Parts Section 19 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 1 | Se ies | 1571 -001 | Rev | 2022-0 -01 | e-mail csd@pflow.com...
  • Page 79 www.pflow.com P 414 352 9000 Recommended Section 20 | F 414 352 9002 6720 N. Teutonia Ave. Storage Requirements Milwaukee, WI 53209 Environment All components should be stored indoors. The area of storage should be kept at a constant temperature above 55ºF (13ºC) and relative humidity of approximately 40%, free from heavy dust and contaminants.
  • Page 80 www.pflow.com P 414 352 9000 Recommended Section 20 | F 414 352 9002 6720 N. Teutonia Ave. Storage Requirements Milwaukee, WI 53209 Long Term Storage (continued) High Voltage! Employees servicing or maintaining VRCs may be exposed to death or serious personal injury if hazardous energy is not properly controlled.
  • Page 81 www.pflow.com P 414 352 9000 Placement Section 21 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Before You Begin Read this entire manual. Before starting the installation, verify the job site dimensions and the dimensions of the delivered materials against the PFlow Industries, Inc.
  • Page 82 www.pflow.com P 414 352 9000 Placement Section 21 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Mark Alignment 5. Drop two plumb lines from the (continued) uppermost level roughly 2' (1219mm) on each side of the center line. The plumb line must be 1"...
  • Page 83 Figure 21-8 according to local or state codes especially in seismic zones. PFlow Industries, Inc. recommends a minimum of 1/2" x 4" (13mm x 102mm) long wedge style anchors installed according to the manufacturers instructions. See Figure 21-8.
  • Page 84 www.pflow.com P 414 352 9000 Placement Section 21 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 21 | Se ies | 1571 -001 | Rev | 2022-0 -01 | e-mail csd@pflow.com...
  • Page 85 Illustrations in this section are to be used for reference only. Job site and Bracing conditions may require a di erent alternative to those PFlow Industries, Inc. Guidelines suggests in this document. A job speci c bracing drawing may be provided.
  • Page 86 Typically, for a two-level VRC, PFlow Industries, Inc. supplies: (2) 61-5/8" (1,565 m) lengths of angle (4) mounting plates PFlow Industries, Inc. does not supply anchor bolts nor guarantee that the above NOTICE material is su icient for the application. It is the installer’s responsibility to verify the information included in the shipping packet prior to commencing work.
  • Page 87 www.pflow.com P 414 352 9000 Bracing Section 22 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Anchoring Guidelines 12944-0009.SMG 12944-0009.SMG PFL-1235 PFL-1231 Using a tie plate Figure 22-5 Welding to a curb angle Figure 22-6 12944-0009.SMG 12944-0009.SMG PFL-1240 PFL-1238...
  • Page 88 www.pflow.com P 414 352 9000 Bracing Section 22 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 22 | Se ies | 1571 -0018 | Rev | 2022-0 -01 | e-mail csd@pflow.com...
  • Page 89 www.pflow.com P 414 352 9000 Installation Section 23 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Before You Begin Read this entire manual before installing the Vertical Reciprocating Conveyor (VRC). The installation of this equipment requires a quali ed installer with extensive knowledge and experience on how to rig, erect, and support structural steel.
  • Page 90 3. Repeat steps 1-2 for each push-button 16200-0000 PFL-181109 station. 1. Push-Button Station PFlow Industries, Inc. provides quick connect NOTE Mounting Bracket 2. 5/16” x 1” Hex Bolt cables with screw-on connectors on each end. 3. 5/16” Flat Washers These attach the push-button stations, door 4.
  • Page 91 www.pflow.com P 414 352 9000 Installation Section 23 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Connect the 1. Route upper electrical component cables Second Level (e.g., oor level limit switch, overtravel limit switch, door interlock cable, and Push-Button push-button cable) from the unistrut Station...
  • Page 92 www.pflow.com P 414 352 9000 Installation Section 23 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Install Lift Chains For shipping purposes, the li chains are held from rolling over the upper idler sprockets with bolts through the chain and into a wood shipping block at the top of the VRC.
  • Page 93 www.pflow.com P 414 352 9000 Installation Section 23 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Review Safety The carriage must be hanging free on the chains. See Figure 23-8. The safety Stop Pins stop pins require a running clearance of 1/4" to 3/8" (6mm to 10mm) from the safety pin catch strip.
  • Page 94 www.pflow.com P 414 352 9000 Installation Section 23 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 23 | Se ies | 1571 -0017 | Rev | 2022-0 -01 | e-mail csd@pflow.com...
  • Page 95 The “How to Operate” placard should be placed near the push-button station. PFlow Industries, Inc. supplies the appropriate signage in a manilla envelope in the parts carton with the original shipment. Contact PFlow Industries, Inc. Customer Support Department for signage if another language is needed. Capacity Sign...
  • Page 96 www.pflow.com P 414 352 9000 Signage Locations Section 24 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 2 | 2 Se ies | 1571 -001 | Rev | 2022-0 -01 | e-mail csd@pflow.com...
  • Page 97 www.pflow.com P 414 352 9000 Start-Up Procedures Section 25 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Before You Begin Read this entire manual. High Voltage! A qualified electrician must install all electrical connections and permanent wiring in accordance with applicable local or national electrical codes. Make sure the equipment is properly grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code NFPA No.
  • Page 98 If pushing in the E-stop button on the push-button station does not stop the carriage NOTE from moving, immediately disconnect power to the VRC. If nothing happens when the “Send to 2” button is pushed, contact PFlow Industries, Inc. Customer Support Department for troubleshooting assistance. Re o e oo en 1.
  • Page 99 The door should not open while traveling, and the carriage should continue to travel up. Operation If the carriage stops but the door will not open, call PFlow Industries, Inc. Customer NOTE Support Department for troubleshooting assistance.
  • Page 100 Make a note of the weight used, and the amount of time that the carriage deck held the position before dropping down. Push the “Send to 1” button and contact PFlow Industries, Inc. Customer Support Department for troubleshooting assistance.
  • Page 101 The customer received instructions regarding procedures in the event of a problem or safety related issues. Identify any unsafe condition. Document and report the condition immediately to the customer and then PFlow Industries, Inc. Customer Support Department. Do not allow the VRC to operate when unsafe conditions arise. Additional Notes or Follow-up Requirements...
  • Page 102 6720 N. Teutonia Ave. Completion Checklist Milwaukee, WI 53209 Post Installation Make sure all steps are completed. Sign and return to PFlow Industries, Inc. Checklist Customer Support Department via e-mail to csd@pflow.com Verify Electrical Completion Make sure all electrical connections are tight and properly made.
  • Page 105 Acceptance Date: Name/Phone: PFlow Rep Present: Title: Name: Company: Company: Please return a copy of this form to the PFlow Industries, Inc. Customer Support Department at csd@p ow.com. 15710-0017-VRC | Rev G | 2023-11-15 | e-mail csd@pflow.com Section 28 | 1...
  • Page 106 www.pflow.com P 414 352 9000 Acceptance Section 28 | F 414 352 9002 Certification - VRC 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 28 | 2 15710-0017-VRC | Rev G | 2023-11-15 | e-mail csd@pflow.com...

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