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PFlow Industries B Series Owner's, Installation And Maintenance Manual

Vertical reciprocating conveyor designed for the movement of materials only.
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B Series | Box Lift
Owner's, Installation,
and Maintenance Manual
Important:
Read this entire manual.
Important safety information
is included.
Before starting the installation,
verify the job site dimensions and the
dimensions of the delivered materials
against the PFlow Industries, Inc.
General Arrangement (GA) drawing.
The illustrations depicted in this manual
are not to scale or detail. The illustrations
are for reference only.
15719-0001 | Rev F | 2018-11-15 | Printed in the U.S.A.
www.pflow.com
P 414 352 9000
F 414 352 9002
6720 N. Teutonia Ave.
Milwaukee, WI 53209

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  • Page 1 P 414 352 9000 F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Customer: Job Number: B Series | Box Lift Owner’s, Installation, and Maintenance Manual Important: Read this entire manual. Important safety information is included. Before starting the installation,...
  • Page 2 www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 1. Contact Information 15705-0011 1 | 1 2. General Information 15710-0004 2 | 1 Introduction 2 | 1 General Overview 2 | 1 Code Requirements...
  • Page 3 www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 15709-0085 6 | 1 Field Electrical Wiring Standards 6 | 1 6 | 1 Requirements 6 | 1 Electrical Ruling Bodies 6 | 2 PFlow’s Standard...
  • Page 4 www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 11. Mechanical Overview 15719-0008 11 | 1 Modular Steel Enclosure Frame 11 | 1 Carriage 11 | 1 Motor Drive Assembly 11 | 2 Lift Chains...
  • Page 5 www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 15. Cleaning 15709-0088 15 | 1 Important Safety Information 15 | 1 Cleaning 15 | 1 16. Preventive Maintenance and Schedule 15719-0011 16 | 1 Checklist...
  • Page 6 www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 21. Placement 15719-0016 21 | 1 Important Safety Information 21 | 1 Verify Job Site Dimensions and Carriage 21 | 1 Orientation Mark Alignment...
  • Page 7 www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Customer Information Customer Name Job Number Safety Data Sheets Description Document # Revision Bill of Material Sheets Document # Option Drawings Descriptions Document # Revision...
  • Page 8 www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Customer Information Customer Name Job Number Job Drawings Description Document # Revision Electrical Drawings Description Document # Revision...
  • Page 9 Product Support Department e-mail: psd@pflow.com Sales e-mail: sales@pflow.com For a list of contact personnel visit the PFlow Industries, Inc. website at: http://www.pflow.com/contact-us/ Documentation PFlow Industries, Inc. reserves the right to make changes or improvements to the standard model line at any time. PFlow Industries, Inc. reserves the right to make changes to subsequent editions of the manual without prior notice to holders of this edition.
  • Page 10 www.pflow.com P 414 352 9000 Contact Information Section 1 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 1 | 2 15705-0011 | Rev H | 2018-04-01 | e-mail psd@pflow.com...
  • Page 11 VRCs general installation. The information and illustrations do not cover every possible contingency or circumstance regarding nonstandard options or site conditions. If there is a problem, call PFlow Industries, Inc. at (414) 352-9000, during normal business hours, 8:30 a.m. to 5:00 p.m. central standard time, Monday through Friday.
  • Page 12 www.pflow.com P 414 352 9000 General Information Section 2 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 2 | 2 15710-0004 | Rev C | 2018-04-01 | e-mail psd@pflow.com...
  • Page 13 7. Lost time and/or additional trips for missing or damaged components. 8. Expedited freight charges. The obligation for PFlow Industries, Inc. is limited to only the replacement or repair of defective components that received prior authorization. This is the owner’s sole remedy.
  • Page 14 NOTE Notify PFlow Industries, Inc. by phone, FAX, or e-mail during the next business day if an event occurs during our non-working hours. Issuance of an authorization number does not guarantee approval and/or payment.
  • Page 15 Instructions and warnings must be read and thoroughly understood by all operators and users. PFlow Industries, Inc. recommends that the owner conduct regular staff training including safety instructions on a regular basis to avoid the risk of accident or damage to the VRC.
  • Page 16 If a maintenance operation requires the carriage to remain in the raised position, refer to Bulletin 15709-0083 for additional information or contact PFlow Industries, Inc. Product Support Department for assistance. Passengers are not permitted. Riding may result in death or serious personal injury.
  • Page 17 Climbing, sitting, walking, or riding on equipment while the equipment is in operation could result in death or serious injury. If this VRC needs to be modified in any way, contact PFlow Industries, Inc. for assistance. Do not make any unauthorized changes.
  • Page 18 www.pflow.com P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209 CAUTION During operation, the surfaces of some components may become hot. Avoid touching hot surfaces or wear protective gloves. Inform personnel about the location and operation of emergency stops and power disconnection points.
  • Page 19 www.pflow.com P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209 Electrical Safety Precautions High Voltage! Employees servicing or maintaining VRCs may be exposed to death or serious personal injury if hazardous energy is not properly controlled.
  • Page 20 www.pflow.com P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209 Electrical Safety Precautions High Voltage! To prevent serious injury, death, or property damage, all electrical connections and permanent wiring must be installed by a licensed electrician in accordance with applicable local or national electrical codes.
  • Page 21 Although the wording and descriptions may sound familiar to the person who has read the manual, other terms and descriptions might not. It is recommended by PFlow Industries, Inc. that this glossary be reviewed before reading the remainder of this manual.
  • Page 22 The distance from one operating floor level to the adjacent operating floor level (see Vertical travel). General Arrangement The drawing produced by PFlow Industries, Inc. which shows the VRC lift. The (GA) drawing drawing may show but does not specify building details.
  • Page 23 www.pflow.com P 414 352 9000 Glossary Section 5 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Header Header refers to the horizontal structure spanning the width of the carriage. The carriage header defines the load height. HMI (Human Machine The user interface in the control system that provides graphic control of the Interface)
  • Page 24 www.pflow.com P 414 352 9000 Glossary Section 5 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Macropoxy Macropoxy is a fast drying, polyamide epoxy designed to protect steel in industrial exposures. Ideal for protection of sharp edges, corners, and welds. Momentary contact A push-button which only has to be pressed for an instant to activate the push-button...
  • Page 25 A reciprocating power actuated lifting device (not designed to carry Conveyor (VRC) passengers or an operator) that receives loads on a carriage and transports these objects from one operating elevation to another. PFlow Industries, Inc. informational data sheet providing general information sheet on a specific VRC.
  • Page 26 P 414 352 9000 Glossary Section 5 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 B Series Box Lift Door Push-button station Panel Lift chains Safety pin Carriage frame Push-button station Door Carriage Main control panel 16200-0000.SMG...
  • Page 27 www.pflow.com P 414 352 9000 Electrical Standards Section 6 | F 414 352 9002 6720 N. Teutonia Ave. and Definitions Milwaukee, WI 53209 Field Electrical All electrical wiring and craftsmanship completed in the field shall be Wiring Standards in accordance with existing state, local and National Electrical Code (NEC) standards.
  • Page 28 PFlow’s Standard NEMA 12 classification is to be used in a general purpose, indoor only application. All PFlow Industries, Inc. control systems are built to a NEMA 12 minimum classification. All PFlow Industries, Inc. control systems conform to the following standards: NFPA 70 (NEC): The National Electrical Code.
  • Page 29 www.pflow.com P 414 352 9000 Electrical Standards Section 6 | F 414 352 9002 6720 N. Teutonia Ave. and Definitions Milwaukee, WI 53209 PFlow’s Standard (continued) Hazardous Location Hazardous locations are an extremely special ized electrical classification. Few electrical experts exist in this field. All haz ardous locations must be handled as defined by the class, division, and group designator for the job site condition.
  • Page 30 www.pflow.com P 414 352 9000 Electrical Standards Section 6 | F 414 352 9002 6720 N. Teutonia Ave. and Definitions Milwaukee, WI 53209 Section 6 | 4 15709-0085 | Rev - | 2018-04-20 | e-mail psd@pflow.com...
  • Page 31 PFlow Industries, Inc. is not responsible for damage due to shipping or receiving once the equipment has left the factory nor will PFlow Industries, Inc. file any claims for damage that may occur. Inspection Upon receipt, conduct an immediate inspection while the equipment is still on the truck or immediately after it is moved to the receiving area.
  • Page 32 www.pflow.com P 414 352 9000 Equipment Arrival Section 7 | F 414 352 9002 6720 N. Teutonia Ave. and Unpacking Milwaukee, WI 53209 Shipping Photograph Examples 1. Bottom Section 2. Parts Box 3. Control Panel 4. Mid Section 5. Top Section Parts Box Parts Box Contents...
  • Page 33 NOTE Notify PFlow Industries, Inc. by phone, FAX, or e-mail during the next business day if an event occurs during our non-working hours. Issuance of an authorization number does not guarantee approval and or payment.
  • Page 34 www.pflow.com P 414 352 9000 Equipment Arrival Section 7 | F 414 352 9002 6720 N. Teutonia Ave. and Unpacking Milwaukee, WI 53209 Recommended Tools The following is a list of recommended tools necessary to expertly install the equipment to industry standards. This is only a guideline. Individual sites and applications may require additional items.
  • Page 35 Being aware of who is responsible for the listed activities will make sure the installation is a smooth process. PFlow Industries, Inc. recommends that an installer with knowledge and experience on how to rig and erect structural steel discuss not only these items but all other concerns directly with the people on the job site.
  • Page 36 These discrepancies must be addressed immediately with PFlow Industries, Inc. 4. Report any discrepancies to the PFlow Industries, Inc. Product Support Department. 5. Determine if additional bracing material is required.
  • Page 37 Department to determine if the intended use is possible. Inappropriate and/or modified use of the VRC can result in dangerous safety issues and/or damage. If this VRC needs to be modified in any way, contact PFlow Industries, Inc. for assistance. Do not make any unauthorized changes.
  • Page 38 www.pflow.com P 414 352 9000 Job Site vs General Section F 414 352 9002 6720 N. Teutonia Ave. Arrangement Drawing Milwaukee, WI 53209...
  • Page 39 Proper preparation of the job site before beginning the installation can mean Questions the difference between an installation that is smooth and an installation that is difficult. PFlow Industries, Inc. has prepared a list of site specific questions to investigate: 1. Is 3-phase power available for the installation work? 2.
  • Page 40 www.pflow.com P 414 352 9000 Frequently Asked Section F 414 352 9002 6720 N. Teutonia Ave. Questions Milwaukee, WI 53209...
  • Page 41 For more information on the electrical components, see Section 12 in this manual. Modular Steel The B Series consists of stackable modular-formed steel panels that provide Enclosure Frame full-height guarding. The base is anchored to the floor. The stackable sections are bolted together.
  • Page 42 www.pflow.com P 414 352 9000 Mechanical Overview Section 11 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Motor Drive The motor drive assembly Assembly consists of a motor, brake, gearmotor reducer (commonly referred to as a gear motor assembly), lift sprockets, a keyed drive shaft, bearings, and a support...
  • Page 43 www.pflow.com P 414 352 9000 Mechanical Overview Section 11 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Spring-loaded If the lift chain breaks or becomes slack, the safety stop clevis drops into the Safety Pin safety stop weldment and releases the tension on the safety cable. The spring- Function loaded safety pins will quickly extend and engage into the safety pin catch strips located in two corners of the modular walls.
  • Page 44 www.pflow.com P 414 352 9000 Mechanical Overview Section 11 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
  • Page 45 6720 N. Teutonia Ave. Milwaukee, WI 53209 Electrical The following is a standard description of the electrical wiring of a B series VRC. Overview This does not include any specifics on options available or ordered (e.g., gates) A copy of the electrical schematic can be found in the control panel and the shipping packet originally included in the parts crate.
  • Page 46 VRC. Limit Switches The standard two-level B series VRC has five (5) limit switches: one (1) at each level to stop the carriage, one (1) overtravel limit switch, and one (1) chain monitor limit switch for each lift chain. All limit switches are factory mounted and wired. VRCs servicing more than two levels require two (2) additional limit switches for each intermediate level.
  • Page 47 If a maintenance operation requires the carriage to remain in the raised position, refer to Bulletin 157013-0083 for additional information or contact PFlow Industries, Inc. Product Support Department for assistance. Passengers are not permitted. Riding may result in death or serious personal injury.
  • Page 48 www.pflow.com P 414 352 9000 Sequence of Operation Section 13 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Begin Sequence 1. Press the desired floor level button on the push-button station. See Figure 13-1. The main lift motor contactor coil energizes, closing the high voltage contacts, which in turn provides power to the main lift motor.
  • Page 49 www.pflow.com P 414 352 9000 Sequence of Operation Section 13 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Sequence 5. The carriage overtravel limit switch is a safety device mounted above the (continued) uppermost floor level limit switch. In the event the uppermost level floor level limit switch fails to actuate, the overtravel limit switch is activated when it comes into contact with the carriage.
  • Page 50 www.pflow.com P 414 352 9000 Sequence of Operation Section 13 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 To Operate 1. Close all doors. the Lift 2. Press the desired floor level button on the push-button station to move the carriage to the desired floor.
  • Page 51 Keep clear of unsupported platforms. Stay out of the area under a raised platform. If a maintenance operation requires the carriage to remain in the raised position, refer to Bulletin 15709-0083 for additional information or contact PFlow Industries, Inc. Product Support Department for assistance.
  • Page 52 Operating time: 100% Ambient temperature: -20°C to +40°C (-4°F to 104°F) Should any of the above parameters be exceeded contact the PFlow Industries, Inc. Product Support Department for advice. Ambient The “Ambient Temperature” is intended to be an operation guideline Temperature based upon the typical properties of the lubricant.
  • Page 53 www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Labeling The lettering of the brake includes important data. This data and the contractual provisions for the brakes establish the limits of use. Lettering on the brake housing: 103V 12 09 40 Braking torque in Nm...
  • Page 54 www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Reducer Nameplate Observe the data on all reducer nameplates and verify published ratings for NOTICE the NORD item(s) in question. Do not operate any NORD equipment outside the published performance range.
  • Page 55 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Motor Options and PFlow Industries, Inc. offers many options for its motors. The option code Nomenclature will be shown in the motor nomenclature. Lettering on the motor housing: 100LP /4 BRE 40 H...
  • Page 56 www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Operation of The standard motor brake is “spring- the Brake set”. When power is removed and the brake is de-energized (power-off), the brake springs exert a force against the armature plate in turn preventing...
  • Page 57 www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Brake Inspection The spring-loaded brake is virtually maintenance free. However, when the maximum air gap is reached, an adjustment of the air gap is required for the safe operation of the brake.
  • Page 58 www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Adjust the Air 1. Loosen the fixing screws that attach the brake to the motor’s end-shield by approximately half a turn.
  • Page 59 www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Troubleshooting The following table identifies some of the most common issues with brake, the the Brake possible causes, and the suggested solution.
  • Page 60 www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Removing the The brake can only be removed after power has been disconnected from Brake the VRC, the brake and motor has been de-energized, and the brake is torque-free.
  • Page 61 www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Brake Pad When the brake pad is worn the pad should be replaced to maintain proper Replacement brake operation and ensure safety.
  • Page 62 www.pflow.com P 414 352 9000 NORD Motor Operation Section 14 | F 414 352 9002 6720 N. Teutonia Ave. and Maintenance Milwaukee, WI 53209 Troubleshooting The following table identifies some of the most common issues with speed the Reducer reducers, the possible causes, and the suggested solution. Malfunction Possible Cause Solution...
  • Page 63 www.pflow.com P 414 352 9000 Cleaning - VRC Section 1 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Do not use any corrosive or flammable solvents or cleaning agents on the machine that contain TRI, PER, TETRA, or FCHC. Read the instructions on the packaging when use is made of chemical substances (cleaning agents).
  • Page 64 www.pflow.com P 414 352 9000 Cleaning - VRC Section 1 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
  • Page 65 A record of regular, properly conducted preventive maintenance provides a running history of any issues the VRC may have. The reports will identify trends, and helps anticipate expected wear and tear repairs. Sign and return to PFlow Industries, Inc. Product Support Department via e-mail to psd@pflow.com NOTICE ASME B20.1-2015 defines a qualified person as a person who, by possession of a...
  • Page 66 P 414 352 9000 B Series Preventive Section 16 | F 414 352 9002 Maintenance and 6720 N. Teutonia Ave. Milwaukee, WI 53209 Schedule Checklist Action How Often ✓...
  • Page 67 www.pflow.com P 414 352 9000 Troubleshooting Section 17 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Before You Begin Read this entire manual before any troubleshooting and service is attempted on the Vertical Reciprocating Conveyor (VRC). Service must be performed only by qualified and trained service technicians familiar with the safe operation of this equipment.
  • Page 68 www.pflow.com P 414 352 9000 Troubleshooting Section 17 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 The following table identifies some of the most common issues with the VRC, the possible causes, and the suggested solution. Malfunction Possible Cause Solution...
  • Page 69 www.pflow.com P 414 352 9000 Troubleshooting Section 17 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Malfunction Possible Cause Solution Lift motor starts for two seconds and stops. Carriage fails to stop at floor level. Carriage raises but will not lower.
  • Page 70 www.pflow.com P 414 352 9000 Troubleshooting Section 17 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
  • Page 71 This list is a guide to assist the customer in establishing an emergency inventory for your PFlow Industries, Inc. VRC. Convenience and minimal down time are two good reasons to maintain an inventory of spare parts. This list does not imply that any part is subject to failure.
  • Page 72 P 414 352 9000 Recommended Spare Parts Section 18 | F 414 352 9002 6720 N. Teutonia Ave. B Series Milwaukee, WI 53209...
  • Page 73 www.pflow.com P 414 352 9000 Parts Section 19 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Before You Begin Part numbers in this manual are subject to change without notice. A $50 rush fee may be charged for requested same-day shipments. Components replaced under warranty will be charged for in accordance with our RGA procedures.
  • Page 74 www.pflow.com P 414 352 9000 Parts Section 19 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Roller Assembly Item Qty Part No. Description 13293-1000-B 13153-0000 13289-1000 7018-0008 5927-0016 5858-0011 8326-0011...
  • Page 75 www.pflow.com P 414 352 9000 Parts Section 19 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 GAL Interlock Assembly, Series B Item Qty Part No. Description 13296-0000-B 2691-1100 The interlock is a device used to mechanically prevent the door from 13190-0000 opening.
  • Page 76 Assembly Item Qty Part No. Description 17248-0000** 16613-3600** 13225-4013-18 17057-0000 ** Appropriate weldment varies by application. Contact PFlow Industries, Inc. Parts Department for part number. VRC serial number is required. Miscellaneous Item Qty Part No. Description 13197-0000 13673-0000 13672-0001 * Item not shown...
  • Page 77 www.pflow.com P 414 352 9000 Parts Section 19 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Push-button Station Item Qty Part No. Description 13692-0014 13690-0003 13675-1002 15235-2006 15235*2010 * Item not shown Limit Switch Item Qty Part No.
  • Page 78 www.pflow.com P 414 352 9000 Parts Section 19 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
  • Page 79 www.pflow.com P 414 352 9000 Recommended Section 20 | F 414 352 9002 6720 N. Teutonia Ave. Storage Requirements Milwaukee, WI 53209 Environment All components should be indoors. The stored area of storage should be kept at a constant temperature above 55ºF (13ºC) and relative humidity of approximately 40%, free from heavy dust and contaminants.
  • Page 80 www.pflow.com P 414 352 9000 Recommended Section 20 | F 414 352 9002 6720 N. Teutonia Ave. Storage Requirements Milwaukee, WI 53209 Long Term Storage (continued) High Voltage! Employees servicing or maintaining VRCs may be exposed to death or serious personal injury if hazardous energy is not properly controlled.
  • Page 81 www.pflow.com P 414 352 9000 Placement Section 21 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Before You Begin Read this entire manual. Before starting the installation, verify the job site dimensions and the dimensions of the delivered materials against the PFlow Industries, Inc.
  • Page 82 www.pflow.com P 414 352 9000 Placement Section 21 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Mark Alignment 5. Drop two plumb lines from the (continued) uppermost level roughly 2' (1219mm) on each side of the center line. The plumb line must be 1"...
  • Page 83 Figure 21-8 according to local or state codes especially in seismic zones. PFlow Industries, Inc. recommends a minimum of 1/2" x 4" (13mm x 102mm) long wedge style anchors installed according to the manufacturers instructions.
  • Page 84 www.pflow.com P 414 352 9000 Placement Section 21 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
  • Page 85 Illustrations in this section are to be used for reference only. Job site Guidelines conditions may require a different alternative to those PFlow Industries, Inc. suggests in this document. A job specific bracing drawing may be provided. Verify drawing details prior to beginning any field bracing work. Before any final field welding is done, verify that the VRC modular sections are aligned correctly.
  • Page 86 (4) mounting plates NOTICE PFlow Industries, Inc. does not supply anchor bolts nor guarantee that the above material is sufficient for the application. It is the installer’s responsibility to verify the information included in the shipping packet prior to commencing work.
  • Page 87 www.pflow.com P 414 352 9000 Bracing Section 22 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Anchoring Guidelines 12944-0009.SMG 12944-0009.SMG PFL-1235 PFL-1231 Using a tie plate Figure 22-5 Welding to a curb angle Figure 22-6 12944-0009.SMG 12944-0009.SMG PFL-1240 PFL-1238...
  • Page 88 www.pflow.com P 414 352 9000 Bracing Section 22 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
  • Page 89 www.pflow.com P 414 352 9000 Installation Section 23 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Before You Begin Read this entire manual before installing the Vertical Reciprocating Conveyor (VRC). The installation of this equipment requires a qualified installer with extensive knowledge and experience on how to rig, erect, and support structural steel.
  • Page 90 3. Repeat steps 1-2 for each push-button 16200-0000 PFL-181109 station. 1. Push-button Station NOTE PFlow Industries, Inc. provides quick connect Mounting Bracket 2. 5/16” x 1” Hex Bolt cables with screw-on connectors on each end. 3. 5/16” Flat Washers These attach the push-button stations, door 4.
  • Page 91 www.pflow.com P 414 352 9000 Installation Section 23 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Connect the 1. Route upper electrical component cables Second Level (e.g., floor level limit switch, overtravel Push-button limit switch, door interlock cable, and Station push-button cable) from the unistrut 1.
  • Page 92 www.pflow.com P 414 352 9000 Installation Section 23 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Install Lift Chains For shipping purposes, the lift chains are held from rolling over the upper idler sprockets with bolts through the chain and into a wood shipping block at the top of the VRC.
  • Page 93 www.pflow.com P 414 352 9000 Installation Section 23 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Review Safety The carriage must be hanging free on the chains. See Figure 23-8. The safety Stop Pins stop pins require a running clearance of 1/4" to 3/8" (6mm to 10mm) from the safety pin catch strip.
  • Page 94 www.pflow.com P 414 352 9000 Installation Section 23 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
  • Page 95 The “How to Operate” placard should be placed near the push-button station. PFlow Industries, Inc. supplies the appropriate signage in a manilla envelope in the parts carton with the original shipment. Contact PFlow Industries, Inc. Product Support Department for signage if another language is needed. Capacity Sign...
  • Page 96 www.pflow.com P 414 352 9000 Signage Locations Section 24 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
  • Page 97 If pushing in the E-stop button on the push-button station does not stop the VRC from moving, immediately disconnect power to the VRC. If nothing happens when the Send to 2 button is pushed, contact PFlow Industries, Inc. Product Support Department for troubleshooting assistance.
  • Page 98 NOTE If the VRC stops but the door will not open, call PFlow Industries, Inc. Product Support Department for troubleshooting assistance. 2. While the VRC is at the second level, attempt to open the first level door.
  • Page 99 www.pflow.com P 414 352 9000 Start-up Procedures Section 25 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 1. Close the door. Push in the E-stop button on the push-button station. Push Push-button the Send to 1 button on the push-button station. The VRC should not move. 2.
  • Page 100 www.pflow.com P 414 352 9000 Start-up Procedures Section 25 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
  • Page 101 The customer received instructions regarding procedures in the event of a problem or safety related issues. Identify any unsafe condition. Document and report the condition immediately to the customer and then PFlow Industries, Inc. Product Support Department. Do not allow the VRC to operate when unsafe conditions arise. Additional Notes or Follow-up Requirements...
  • Page 102 The customer received instructions regarding procedures in the event of a problem or safety related issues. Identify any unsafe condition. Document and report the condition immediately to the customer and then PFlow Industries, Inc. Product Support Department. Do not allow the VRC to operate when unsafe conditions arise. Additional Notes or Follow-up Requirements...
  • Page 103 Milwaukee, WI 53209 Thank You PFlow Industries, Inc. would like to thank you for the opportunity to serve you. Your business is appreciated. Please help us to ensure that your expectations are met by taking a few minutes to tell us about the equipment and service that you have received.
  • Page 104 www.pflow.com P 414 352 9000 Installation Section 27 | F 414 352 9002 6720 N. Teutonia Ave. Questionnaire Milwaukee, WI 53209 Section 27 | 2 15708-1500 | Rev F | 2018-04-01 | e-mail psd@pflow.com...
  • Page 105 Accepted by: Acceptance Date: Name/Phone: PFlow Rep Present: Title: Name: Company: Company: Please return a copy of this form to the PFlow Industries, Inc. Product Support Department. 15710-0017-VRC | Rev D | 2018-04-01 | e-mail psd@pflow.com Section 28 | 1...
  • Page 106 www.pflow.com P 414 352 9000 Acceptance Section 28 | F 414 352 9002 6720 N. Teutonia Ave. Certification - VRC Milwaukee, WI 53209 15710-0017-VRC | Rev D | 2018-04-01 | e-mail psd@pflow.com Section 28 | 2...

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