Page 1 PFlow Industries, Inc. P 414 352 9000 F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Customer: Job Number: CV and DCV Series | Cartveyor ® Shopping Cart Conveyor Owner’s Manual Important: Read this entire manual. Important safety information is included.
Page 2: Table Of Contents
PFlow Industries, Inc. P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 1. Contact Information 15708-0011 1 | 1 2. General Information 15708-0100 2 | 1 Introduction...
Page 3 PFlow Industries, Inc. P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 15709-0085-CV 6 | 1 Field Electrical Wiring Standards 6 | 1 6 | 1 Requirements...
Page 4 PFlow Industries, Inc. P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 10. Modes of Operation 15708-0700 10 | 1 Modes of Operation 10 | 1 Auto Mode...
Page 5 PFlow Industries, Inc. P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 12. Cleaning 15708-1000 12 | 1 Safety Information 12 | 1 What Needs to be Cleaned and...
Page 6 PFlow Industries, Inc. P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
Page 7: Contact Information
PFlow Industries, Inc. P 414 352 9000 Contact Information Section 1 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
Page 8 PFlow Industries, Inc. P 414 352 9000 Contact Information Section 1 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
Page 9: General Information
Cartveyor® that results in property damage or personal injury, the Cartveyor® should not be operated until PFlow Industries, Inc. has determined the cause of any such malfunction or incident and all remedial measures have been performed on this equipment.
Page 10 PFlow Industries, Inc. P 414 352 9000 General Information Section 2 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Special authorized personnel...
Page 11 PFlow Industries, Inc. P 414 352 9000 General Information Section 2 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 6.17.2 ASME A17.1/B44 does not apply to this equipment. NOTE The information and illustrations in this manual are intended only as an aid to understanding the general installation or operation of the Cartveyor®.
Page 12: Service 2
PFlow Industries, Inc. P 414 352 9000 General Information Section 2 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Service...
Page 13: Warranty Information
PFlow Industries, Inc. P 414 352 9000 Warranty Information Section 3 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Parts: Labor: 1 Year 1 Year 1 Year...
Page 14 6720 N. Teutonia Ave. Milwaukee, WI 53209 NOTE Notify PFlow Industries, Inc. by phone, FAX, or e-mail during the next business day if an event occurs during our non-working hours. Issuance of an authorization number does not guarantee approval and/or payment.
Page 15: Important Safety Information
PFlow Industries, Inc. P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209 Read the Entire Important: Manual DANGER WARNING CAUTION This is the safety alert symbol. It is used to alert you to potential physical injury hazards.
Page 16 PFlow Industries, Inc. P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209 Maintenance materials have Note: Make sure all personnel are aware of the potential for stored energy to be present even after the power has been locked...
Page 17 PFlow Industries, Inc. P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209...
Page 18 PFlow Industries, Inc. P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209 CAUTION...
Page 19: Electrical Safety Precautions 4
PFlow Industries, Inc. P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209 Electrical Safety High Voltage! Personnel servicing or maintaining Cartveyors may be exposed to death or serious personal injury if hazardous energy is not properly controlled.
Page 20: Electrical Safety Precautions 4
PFlow Industries, Inc. P 414 352 9000 Important Safety Section 4 | F 414 352 9002 6720 N. Teutonia Ave. Information Milwaukee, WI 53209 Electrical Safety High Voltage! To prevent serious injury, death, or property damage, all electrical connections and permanent wiring must be installed by a qualified electrician in accordance with applicable local or national electrical codes.
Page 21: Glossary
PFlow Industries, Inc. P 414 352 9000 Glossary Section 5 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Anti-slip tape or Grip tape ANSI ASME Associate mode For use by authorized personnel only! Authorized personnel Auto mode...
Page 22 6720 N. Teutonia Ave. Milwaukee, WI 53209 Control Panel Control voltage Discharge area Drive Chain Electrical cables Escalator Factory mode Note: PFlow Industries, Inc. service personnel only! Fault Floor guides Floor plate Foreign object approved Foreign object sensor Gate General Arrangement (GA) drawing...
Page 23 PFlow Industries, Inc. P 414 352 9000 Glossary Section 5 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 HDCV HMI (Human Machine Interface) Infeed area Infeed guides Junction box Limit switch Manager mode authorized management personnel only!
Page 24 PFlow Industries, Inc. P 414 352 9000 Glossary Section 5 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Touchscreen Tow bar Truss UHMW (Ultra-High Molecular Weight)
Page 25 PFlow Industries, Inc. P 414 352 9000 Electrical Standards Section 6 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Note: CORRECT INCORRECT POSITIONING POSITIONING Resistor Bank Positioning...
Page 26 PFlow Industries, Inc. P 414 352 9000 Electrical Standards Section 6 | F 414 352 9002 6720 N. Teutonia Ave. and e nitions Milwaukee, WI 53209 NEMA National Electrical Manufacturers Association Underwriters Laboratories, Inc. Joint Industry Council NFPA National Fire Protection Association...
Page 27 PFlow Industries, Inc. P 414 352 9000 Electrical Standards Section 6 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Class I locations: Class II locations: Class III locations: Division 1 Division 2...
Page 28 PFlow Industries, Inc. P 414 352 9000 Electrical Standards Section 6 | F 414 352 9002 6720 N. Teutonia Ave. and e nitions Milwaukee, WI 53209...
Page 29 PFlow Industries, Inc. P 414 352 9000 Overview Section 7 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 15041-0000-0000 15025-1111-TI01 15025-1111-TI01 PFL-3027 PFL-3025 PFL-3014 15026-1111-T101 15026-1111-TI01 PFL-181210 15026-1111-TI01 PFL-3026 PFL-3015...
Page 30 PFlow Industries, Inc. P 414 352 9000 Overview Section 7 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Discharge Area Infeed Area Right Side Left Side 15025-1111-TI03 PFL-3003 Infeed Area Left Side Right Side Discharge Area...
Page 31 PFlow Industries, Inc. P 414 352 9000 Overview Section 7 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Chain Track Chain Track 15025-1111-TI01 PFL-3017 Infeed Guides Infeed Guides 15025-1111-TI01 PFL-3024 Chain Track Figure 7-5 Tow Bar Figure 7-6...
Page 32 PFlow Industries, Inc. P 414 352 9000 Overview Section 7 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 15025-1111-TI01 PFL-3016 15025-1111-TI01 PFL-3014 Tow Bar Figure 7-8 Tow Bar Engaged with Drive Chain Figure 7-9 1. HMI Screen 1.
Page 33 PFlow Industries, Inc. P 414 352 9000 Overview Section 7 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 1. Emergency Stop 2. Balustrade 3. Polycarbonate Doors 4. Discharge Chain Guard 5. Floor Plate 15027-1111-TI05 PFL-3006 Discharge Gate and Chain Guard Figure 7-12...
Page 34 PFlow Industries, Inc. P 414 352 9000 Overview Section 7 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Floor Plate Floor Plate 15027-1111-TI05 15027-1111-TI05 PFL-181210-1 PFL-181210-2 Infeed Floor Plate Figure 7-13 Discharge Floor Plate Figure 7-14...
Page 35 PFlow Industries, Inc. P 414 352 9000 Device Location Section 8 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 1. Sensor Reflector 2. Sensor Emitter 3. Infeed Guides 15025-1111-TI02 PFL-3008 Foreign Object Sensor Figure 8-1 15025-1111-TI02...
Page 36 PFlow Industries, Inc. P 414 352 9000 Device Location Section 8 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 1. Sensor Reflector 2. Sensor Emitter 3. Discharge Guard 15025-1111-T102 PFL-3013 Foreign Object Sensor Figure 8-3 Cart Blocker...
Page 37 PFlow Industries, Inc. P 414 352 9000 Device Location Section 8 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Drive Motor Disconnect Switch Figure...
Page 38 PFlow Industries, Inc. P 414 352 9000 Device Location Section 8 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Control Panel and Main Power Disconnect Switch Figure 8-6 Main Power Disconnect Switch Figure 8-7 High Voltage Inside! Authorized Personnel Only.
Page 39 PFlow Industries, Inc. P 414 352 9000 Precautions and Section 9 | F 414 352 9002 6720 N. Teutonia Ave. Restrictions Milwaukee, WI 53209 Use Manual Mode to discharge all shopping carts engaged by the Cartveyor mechanism. NO RIDERS! The Cartveyor is designed only for transporting shopping carts containing merchandise.
Page 40 PFlow Industries, Inc. P 414 352 9000 Precautions and Section 9 | F 414 352 9002 6720 N. Teutonia Ave. Restrictions Milwaukee, WI 53209 Primary incoming power is present at the top of the internal control panel. Locate the remote control panel and rotate the disconnect switch handle accordingly.
Page 41 PFlow Industries, Inc. P 414 352 9000 Precautions and Section 9 | F 414 352 9002 6720 N. Teutonia Ave. Restrictions Milwaukee, WI 53209 Continuous Loop: Remove Children, Insert Cart Figure 9-3...
Page 42 PFlow Industries, Inc. P 414 352 9000 Precautions and Section 9 | F 414 352 9002 6720 N. Teutonia Ave. Restrictions Milwaukee, WI 53209...
Page 43 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Read this entire manual. NOTE If a fault condition exists prior to start-up, it must be corrected and cleared before normal Cartveyor®...
Page 44 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Fault Screen - System OK Figure 10-2...
Page 45 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Associate Mode Chain Forward Figure 10-3 Active Buttons Shown: Forward: Fault Screen: Main Screen: NOTE When the Main Screen button is pressed, the Cartveyor® returns to Auto Mode. The chain will begin moving if shopping carts are engaged in the Cartveyor®...
Page 46 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Manager Mode Chain Forward Figure 10-4 Chain Movement Button Description and Use: Forward: Reverse: Chain Run Time:...
Page 47 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Manager Mode Change Password and Keypad Figure 10-5 Associate Passcode: Manager Passcode: NOTE The passcode can only be four digits long. Same number passcodes such as: 1111, 2222, 3333, or 4444 are not allowed.
Page 48 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 System Passcodes Display Figure 10-7 Manager Mode Display Usage Counters Display Figure 10-8 Figure 10-9 Fault History:...
Page 49 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Manager Mode Display Usage Counters Display Figure 10-10 Figure 10-11 Counter Screens: total since last reset The since last reset category is the only counter that can be reset to zero.
Page 50 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Fault Counters #1 Display Fault Counters #2 Display Figure 10-12 Figure 10-13 NOTE Fault counters are absolute and cannot be reset to zero. This is the total accumulation of faults generated beginning from the time the Cartveyor went into service.
Page 51 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Screen Fault Counters #2 Display Figure 10-14 Chain Movement Fault Chain Take-up Minimum Travel Fault Chain Take-up Maximum...
Page 52 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 NO RIDERS! The s designed only for transporting shopping carts containing merchandise. Children, infants, or persons must be removed from the shopping cart before the shopping cart can be transported.
Page 53 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Infeed Guides Tow Bar Drive Chain 15025-1111-T101 PFL-3002 Drive Chain Figure 10-17 15025-1111-TI01 15026-1111-TI01 PFL-3014 PFL-3015...
Page 54 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 NOTE If more than one shopping cart is being conveyed, any shopping cart that is not retrieved and is still within the discharge gate is pushed from behind and through the gate by the next shopping cart.
Page 55 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 NOTE The location of the emergency stop push-button varies depending on the gate option. If the emergency stop push-button, located at either gate, is pressed while holding the forward or reverse button on the HMI touch screen, the chain movement will stop, the Cartveyor will fault, and need to be reset.
Page 56 PFlow Industries, Inc. P 414 352 9000 Modes of Operation Section 10 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
Page 57 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209 Read this entire manual. User Error Screen Figure 11-1 NOTE The fault screen text displayed after a fault must be read in order to determine what has happened to the Cartveyor .
Page 58 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209 Retro-Reflective Photo Eyes: Devices Limit Switches: Proximity Sensors: Belt Movement Sensors: Diffuse Photo Eyes:...
Page 59 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209 Safety Relay Reset Emergency Stop Push-button Cover NOTE Figure 11-3 Failure of some of these devices to function properly or send a signal to the control 1.
Page 60 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209 CAUTION Allow only properly trained personnel to reset the control system of a Cartveyor®.
Page 61 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209 Fault Indicator: Fault Reset: Silence Alarm Horn: Cartveyor® Control: Main Screen: NOTE The chain will begin moving if shopping carts are engaged in the Cartveyor .
Page 62 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209 A person has been detected Make sure there are Infeed Area Foreign Object in the infeed area.
Page 63 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209 The infeed area emergency Make sure the Cartveyor® Infeed Area Emergency stop push-button was...
Page 64 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209 The discharge area Make sure the Cartveyor® Discharge Area Emergency emergency stop push-...
Page 65 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209 The lower pit emergency Make sure the Cartveyor® Lower Pit Emergency Stop stop push-button was...
Page 66 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209 The proximity sensor is Contact maintenance. Sensor maintenance must Infeed Gate Monitor misaligned.
Page 67 Reset the system. the left-hand side of the opening in the infeed track The limit switch is damaged. Contact PFlow Industries, Replacement components pan has tripped) Inc. Parts & Service for must be replaced by replacement components.
Page 68 Reset the system. tripped) The limit switch is damaged. Contact PFlow Industries, Replacement components Inc. Parts & Service for must be replaced by replacement components. authorized personnel only!
Page 69 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209 The proximity sensor is Contact maintenance. Sensor maintenance must Chain Movement Fault misaligned.
Page 70 PFlow Industries, Inc. P 414 352 9000 User Errors, System Faults, Section 11 | F 414 352 9002 6720 N. Teutonia Ave. and Warnings Milwaukee, WI 53209...
Page 71 NOTE Apply grip tape to the floor covers to help prevent slips and falls on the incline. Grip tape is available for purchase through PFlow Industries, Inc. Parts & Service Department. Clean each Cartveyor® on a regular basis. Certain areas of the Cartveyor® need cleaning more often than others depending on the amount of traffic experienced during a normal working day and the environment where the Cartveyor®...
Page 72 PFlow Industries, Inc. P 414 352 9000 Cleaning Section 12 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 CAUTION Pinch Hazard! Do clean any part of the Cartveyor chain drive components. This is not necessary and can cause personal injury.
Page 73 Chlorine (bleach)-based Cleaning Products Muriatic Acid or Hydrochloric Acid NOTE PFlow Industries, Inc. can not be held accountable or liable for damage due to negligence and failure by authorized personnel to care for and maintain the equipment as recommended in this manual.
Page 74 PFlow Industries, Inc. P 414 352 9000 Cleaning Section 12 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Caution Floor Signs Figure 12-2 Lifting Rings Figure 12-3...
Page 75 PFlow Industries, Inc. P 414 352 9000 Cleaning Section 12 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Swiffer Professional® by P&G Professional Swiffer Do not allow water to seep into the chain area. NOTE Avoid saturating the cloth with cleaning fluid. Excess cleaner from direct application or overspray can cause potential problems with the electrical components inside the sensor casing.
Page 76 PFlow Industries, Inc. P 414 352 9000 Cleaning Section 12 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
Page 77 NOTE Apply grip tape to the floor covers to help prevent slips and falls on the incline. Grip tape is available for purchase through PFlow Industries, Inc. Parts & Service Department.
Page 78 PFlow Industries, Inc. P 414 352 9000 Cartveyor® Preventive Section 13 | F 414 352 9002 Maintenance and 6720 N. Teutonia Ave. Milwaukee, WI 53209 Troubleshooting Detailed per year...
Page 79 PFlow Industries, Inc. P 414 352 9000 Cartveyor® Preventive Section 13 | F 414 352 9002 Maintenance and 6720 N. Teutonia Ave. Milwaukee, WI 53209 Troubleshooting ✓ Operate the Cartveyor in manual mode and listen for any “unusual” noises. Lubricate chain and/or replace rollers as needed.
Page 80 PFlow Industries, Inc. P 414 352 9000 Cartveyor® Preventive Section 13 | F 414 352 9002 Maintenance and 6720 N. Teutonia Ave. Milwaukee, WI 53209 Troubleshooting Conveyor Chain Replace lugs and/or bushings. If there is more than one chain lug missing in a row, the chain lugs must be replaced.
Page 81 PFlow Industries, Inc. P 414 352 9000 Service Bulletins F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Service Bulletins...
Page 82 PFlow Industries, Inc. P 414 352 9000 Service Bulletins F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 15716-0002 | Rev B | 2019-02-01 | Printed in the U.S.A.
Page 83 Apply 2" (52mm) wide grip tape to the floor covers to help prevent slips and falls on NOTE the incline. Grip tape is available for purchase through PFlow Industries, Inc. Parts & Service Department. (35mm) Chain Break Tool...
Page 84 PFlow Industries, Inc. P 414 352 9000 Chain Break and CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Link Removal Milwaukee, WI 53209 motor drive Caution Floor Signs Figure 2 CAUTION Pinch Hazard! Moving parts Extrusion...
Page 85 PFlow Industries, Inc. P 414 352 9000 Chain Break and CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Link Removal Milwaukee, WI 53209 Sprocket Block Assembly Track edge Forward Adjustment wrench 15715-0001-S3.SMG Adjustment nut 15715-0001-3 Take-up Assembly...
Page 86 PFlow Industries, Inc. P 414 352 9000 Chain Break and CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Link Removal Milwaukee, WI 53209 14140-3000 PFL-190124 4" (102mm) Length of Chain and Lug Assembly Figure 6 1. Lug 2.
Page 87 PFlow Industries, Inc. P 414 352 9000 Chain Break and CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Link Removal Milwaukee, WI 53209 1. Float Block 2. Ball Bearing 3. Chain 4. Extraction Bolt 15715-0001-S.smg 15715-0001-8...
Page 88 PFlow Industries, Inc. P 414 352 9000 Chain Break and CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Link Removal Milwaukee, WI 53209 Minimum Travel Switch Switch Bracket 1/2-3/4" Move both lock nuts to the end...
Page 89 PFlow Industries, Inc. P 414 352 9000 Chain Break and CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Link Removal Milwaukee, WI 53209 CAUTION Pinch Hazard! Moving parts and pinch points are now exposed and can cause personal injury.
Page 90 PFlow Industries, Inc. P 414 352 9000 Chain Break and CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Link Removal Milwaukee, WI 53209...
Page 91 ® ® ® NOTE Apply 2" (52mm) wide grip tape to the floor covers to help prevent slips and falls on the incline. Grip tape is available for purchase through PFlow Industries, Inc. Parts & Service Department. ― ― ®...
Page 92 PFlow Industries, Inc. P 414 352 9000 Chain Removal CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. and Replacement Milwaukee, WI 53209 ® ® ® CAUTION Pinch Hazard! Moving parts and pinch points are now exposed and can cause personal injury.
Page 93 PFlow Industries, Inc. P 414 352 9000 Chain Removal CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. and Replacement Milwaukee, WI 53209 NOTE INDICATORS ON LUGS TO FACE SAME DIRECTION WHEN ASSEMBLED. Whip Chain Figure 5 Whip Chain Figure 5 ®...
Page 94 PFlow Industries, Inc. P 414 352 9000 Chain Removal CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. and Replacement Milwaukee, WI 53209 Sprocket Block Assembly Track edge Forward Adjustment wrench 15715-0001-S3.SMG Adjustment nut 15715-0001-3 Adjust the Chain Tension Figure 5...
Page 95 PFlow Industries, Inc. P 414 352 9000 Chain Removal CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. and Replacement Milwaukee, WI 53209 ® NOTE Assemble the entire length of chain prior to feeding it into the machine as floor space allows.
Page 96 PFlow Industries, Inc. P 414 352 9000 Chain Removal CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. and Replacement Milwaukee, WI 53209 ® Minimum Travel Switch Switch Bracket 1/2-3/4" Move both lock nuts to the end...
Page 97 PFlow Industries, Inc. P 414 352 9000 Chain Removal CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. and Replacement Milwaukee, WI 53209 CAUTION Pinch Hazard! Moving parts and pinch points are now exposed and can cause personal injury.
Page 98 PFlow Industries, Inc. P 414 352 9000 Chain Removal CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. and Replacement Milwaukee, WI 53209...
Page 99 ® ® ® NOTE Apply 2" (52mm) wide grip tape to the floor covers to help prevent slips and falls on the incline. Grip tape is available for purchase through PFlow Industries, Inc. Parts & Service Department. ― ― ®...
Page 100 PFlow Industries, Inc. P 414 352 9000 Chain Alignment CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 ® ® ® CAUTION Pinch Hazard! Moving parts and pinch points are now exposed and can cause personal injury.
Page 101 PFlow Industries, Inc. P 414 352 9000 Chain Alignment CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Bolts Track Track Pan Alignment Figure 5 Split Collar Sprocket Jackscrew ® 15715-0001-S3 PFL-201001-2 Sprocket Position Figure 6 ®...
Page 102 PFlow Industries, Inc. P 414 352 9000 Chain Alignment CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
Page 103 PFlow Industries, Inc. P 414 352 9000 Chain Take-Up Limit CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Switch Adjustment Milwaukee, WI 53209 Make sure all personnel are aware of the potential for stored energy to be present even after the power has been locked out.
Page 104 PFlow Industries, Inc. P 414 352 9000 Chain Take-Up Limit CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Switch Adjustment Milwaukee, WI 53209 CAUTION Pinch Hazard! Moving parts and pinch points are now exposed and can cause personal injury.
Page 105 PFlow Industries, Inc. P 414 352 9000 Chain Take-Up Limit CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Switch Adjustment Milwaukee, WI 53209 (2) Hex Head Cap Screws Switch Actuating Roller Arm Flag 15715-0003-S.SMG 15715-0003-4 15715-0003-S.SMG...
Page 106 PFlow Industries, Inc. P 414 352 9000 Chain Take-Up Limit CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Switch Adjustment Milwaukee, WI 53209 CAUTION Pinch Hazard! Moving parts and pinch points are now exposed and can cause personal injury.
Page 107 PFlow Industries, Inc. P 414 352 9000 Infeed Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Switch Adjustment Milwaukee, WI 53209 Make sure all personnel are aware of the potential for stored energy to be present even after the power has been locked out.
Page 108 PFlow Industries, Inc. P 414 352 9000 Infeed Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Switch Adjustment Milwaukee, WI 53209 Infeed Gate Infeed Gate (with Optional Archway) (without Optional Archway) HMI Panel HMI Panel 15715-0006-S.SMG...
Page 109 PFlow Industries, Inc. P 414 352 9000 Infeed Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Switch Adjustment Milwaukee, WI 53209 Left Side DCV Models Right Side CV Models Remove Cover Remove Cover Vertical Gate...
Page 110 PFlow Industries, Inc. P 414 352 9000 Infeed Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Switch Adjustment Milwaukee, WI 53209 Vertical Gate Shaft Assembly Target Flag Clamp 1/8" (3mm) Collar Proximity Switch 15715-0006-S.SMG...
Page 111 PFlow Industries, Inc. P 414 352 9000 Infeed Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Switch Adjustment Milwaukee, WI 53209 Door Position Gate Door 11" Switch (279mm) Procedure is complete. F.O. Reflector F.O. Sensor...
Page 112 PFlow Industries, Inc. P 414 352 9000 Infeed Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Switch Adjustment Milwaukee, WI 53209...
Page 113 PFlow Industries, Inc. P 414 352 9000 Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Adjustment Milwaukee, WI 53209 Make sure all personnel are aware of the potential for stored energy to be present even after the power has been locked out.
Page 114 PFlow Industries, Inc. P 414 352 9000 Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Adjustment Milwaukee, WI 53209 Gates Open Gates Closed 15715-0015-S.SMG 15715-0015-2 15715-0015-S.SMG 15715-0015-22 Gates Closed Figure 1 Gates Open Figure 2...
Page 115 PFlow Industries, Inc. P 414 352 9000 Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Adjustment Milwaukee, WI 53209 Infeed Assembly Vertical Shaft Vertical Assembly Upper Door Shaft Connecting Arm Assembly Bumper Vertical Shaft...
Page 116 PFlow Industries, Inc. P 414 352 9000 Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Adjustment Milwaukee, WI 53209 motor drive Caution Floor Signs Figure 7 Infeed Gate Infeed Gate (with Optional Archway) (without Optional Archway)
Page 117 PFlow Industries, Inc. P 414 352 9000 Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Adjustment Milwaukee, WI 53209 NOTE The following procedures require the gate doors to be manually locked and unlocked while the various mechanisms are being adjusted.
Page 118 PFlow Industries, Inc. P 414 352 9000 Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Adjustment Milwaukee, WI 53209 CAUTION Pinch Hazard! Moving parts and pinch points are now exposed and can cause personal injury. Secure the area to prevent unauthorized access to the equipment before performing this maintenance step in accordance with the facilities’...
Page 119 PFlow Industries, Inc. P 414 352 9000 Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Adjustment Milwaukee, WI 53209 i i n n in Upper Door Connecting Arm Bumper Vertical Shaft Assembly n in ni...
Page 120 PFlow Industries, Inc. P 414 352 9000 Gate Door CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Adjustment Milwaukee, WI 53209...
Page 121 PFlow Industries, Inc. P 414 352 9000 Conveying Carts CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Climbing, sitting, walking, or riding on equipment while the equipment is in operation could result in death or serious injury.
Page 122 PFlow Industries, Inc. P 414 352 9000 Conveying Carts CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 NOTE The tow bar is sensed and starts the chain. Tow Bar 15715-0015-S1.SMG 15715-0016-2 Shopping Cart Alignment...
Page 123 PFlow Industries, Inc. P 414 352 9000 Nested Carts CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Climbing, sitting, walking, or riding on equipment while the equipment is in operation could result in death or serious injury.
Page 124 PFlow Industries, Inc. P 414 352 9000 Nested Carts CV and DCV | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209...
Page 125 Accepted by: Acceptance Date: Name/Phone: PFlow Rep Present: Title: Name: Company: Company: Please return a copy of this form to the PFlow Industries, Inc. Parts & Service Department. 15710-0017-CV | Rev C | 2021-11-15 | e-mail cartservice@pflow.com Acceptance | 1...
Page 126 PFlow Industries, Inc. P 414 352 9000 Acceptance F 414 352 9002 6720 N. Teutonia Ave. Certification - CV and DCV Milwaukee, WI 53209 Mechanical Punch List: Electrical Punch List: Acceptance | 2 15710-0017-CV | Rev C | 2021-11-15 | e-mail cartservice@pflow.com...
Page 127 PFlow Industries, Inc. P 414 352 9000 SDS Sheets F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Authorized Lubricants and Paint Used in the Cartveyor® Manufacturer or PFlow Application Component Product Code equal Document Standard Grease Pillow Block...
Page 128 www.pflow.com P 414 352 9000 F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 15716-0001 | Rev C | 2021-11-15 | Printed in the U.S.A.

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